Pack Leader PL-622 Quick start guide

PL-622 FRONT AND BACK LABELER
OPERATIONAL MANUAL
Serial Number:
Electricity: V HZ Φ

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Table of Contents
Title Page
Machine Sub- Assemblies .............................................................................................................................. 5
Machine Dimensions ...................................................................................................................................... 6
Machine Features ........................................................................................................................................... 8
Specification of Label Reel ............................................................................................................................. 9
Safety Re ulations ........................................................................................................................................ 10
Label Applicator ........................................................................................................................................... 11
Drive PU & Aluminum Roller Adjustments .................................................................................................. 13
Guide Rail ..................................................................................................................................................... 14
Parts Adjustments ........................................................................................................................................ 15
Label Sensor Adjustment ............................................................................................................................. 18
Sensitivity Adjust of Label Sensor ................................................................................................................ 18
Chain Ali ner Station Adjustment ................................................................................................................ 19
Top Hold Down ＆ Spon e Roller .............................................................................................................. 20
Top Hold Down Adjustment ......................................................................................................................... 21
Adjustin the labelin head and bottle ........................................................................................................ 22
Machine Operation ...................................................................................................................................... 24
Touch Screen ................................................................................................................................................ 27
Trouble Shootin .......................................................................................................................................... 28
PROBLEM 2: LABELING MORE THAN ONE LABEL AT ONCE ......................................................................... 28
Electronic Dia ram ....................................................................................................................................... 30
Control Box Frame........................................................................................................................................ 31
Electronic Parts List ...................................................................................................................................... 32
Applicator Exploded View ............................................................................................................................ 33
Applicator Exploded Part List ....................................................................................................................... 34
Applicator Exploded Part List ....................................................................................................................... 35
Label Supply Plate Assembly ........................................................................................................................ 36
Label Supply Plate Assembly Part List .......................................................................................................... 37
Tension Bar Assembly .................................................................................................................................. 38
Applicator Base Plate Assembly ................................................................................................................... 39
Applicator Back Plate Assembly ................................................................................................................... 40
Label Lead Assembly 1 ................................................................................................................................. 41
Label Press Assembly ................................................................................................................................... 42

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Title Page
Label Lead Fixed Assembly ........................................................................................................................... 43
Label Lead Assembly 2 ................................................................................................................................. 44
Label Lead Assembly 3 ................................................................................................................................. 45
Brush Set ...................................................................................................................................................... 46
Label Peel Plate Assembly ............................................................................................................................ 47
PU Roller Assembly ...................................................................................................................................... 48
Lever Sleeve Assembly ................................................................................................................................. 49
Base Paper Collect Assembly 1 .................................................................................................................... 50
Base Paper Collect Assembly 2 .................................................................................................................... 51
Applicator Motor Assembly ......................................................................................................................... 52
Applicator Adjustment -1 ............................................................................................................................. 53
Applicator Adjustment -2 ............................................................................................................................. 54
Applicator Adjustment -3 ............................................................................................................................. 55
Chain Ali ner Adjustment Assembly ............................................................................................................ 56
Chain Ali ner F/B Adjustment Assembly ..................................................................................................... 57
Chain Ali ner Motor Assembly .................................................................................................................... 58
Bevel Gear Base Set-1 .................................................................................................................................. 59
Bevel Gear Base Set-2 .................................................................................................................................. 60
Chain Ali ner Assembly – 1 .......................................................................................................................... 61
Chain Ali ner Assembly – 2 .......................................................................................................................... 63
Chain Ali ner Assembly – 2 Part List ............................................................................................................ 64
Chain Roller Set ............................................................................................................................................ 65
Chain Roller Base Set ................................................................................................................................... 66
Elasticity Plate Set ........................................................................................................................................ 67
Driven Chain Roller Set -1 ............................................................................................................................ 68
Driven Chain Roller Set -2 ............................................................................................................................ 69
Chain Ali ner Slidin Base ............................................................................................................................ 70
Top Hold Down Adjustment Assembly ......................................................................................................... 71
Top Hold Down Adjustment Assembly Part List ........................................................................................... 72
Top Hold Down A .......................................................................................................................................... 73
Top Hold Down Roller Assembly .................................................................................................................. 74
Top Hold Down Driven Plate Assembly ........................................................................................................ 75
Top Hold Down Driven Pulley Assembly ...................................................................................................... 76
Top Hold Down Drivin Pulley Assembly ..................................................................................................... 78

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Title Page
Top Hold Down Cover Assembly .................................................................................................................. 79
Servo Motor Assembly ................................................................................................................................. 80
Spon e Roller Adjustment Assembly ........................................................................................................... 81
Spon e Roller Assembly -1 ........................................................................................................................... 82
Spon e Roller Assembly -2 ........................................................................................................................... 83
Conveyor Assembly ...................................................................................................................................... 84
Conveyor Assembly Part List ........................................................................................................................ 85
Conveyor Rear Side Plate Assembly ............................................................................................................. 86
Conveyor Rear Side Plate Assembly Part List ............................................................................................... 87
Conveyor Front Side Plate Assembly ........................................................................................................... 88
Conveyor Front Side Plate Assembly Part List .............................................................................................. 89
Conveyor Drivin Pulley Assembly ............................................................................................................... 90
Conveyor Driven Pulley Assembly ................................................................................................................ 91
Conveyor Motor Assembly ........................................................................................................................... 92
Conveyor Motor Assembly Part List ............................................................................................................. 93
Encoder Set .................................................................................................................................................. 94
Guide Rail A01 .............................................................................................................................................. 95
Guide Rail A02 .............................................................................................................................................. 96
Conveyor Base Plate Assembly .................................................................................................................... 97
Foot Stand .................................................................................................................................................... 98

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PL-622 FRONT AND BACK LABELING MACHINE
Machine Sub- Assemblies

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Machine Dimensions

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Machine S ecification
1. VOLTAGE: 110V/220VAC
2. FREQUENCY: 50HZ/60HZ
3. PHASE: SINGLE
4. POWER CONSUMPTION: 900VA
5. Conveyor Width: 150mm
6. Speed Control: 8 speeds
7. Conveyor Max Speed: 30 M/Minute
8. Dispensin Max Speed: 30 M/Minute
9. Labelin Head Driver: Step Motor Drive
10. Label Len th: Min:15mm(0.59”)Max:300mm(11.81”)
11. Label Reel Inner: 46mm (1.81” ) OR 76mm (2.99” )
12. Label Reel Outer: 375mm Max (14.76” )
13. Space Between Label: 3mm min. (0.12’ ) OR More
MACHINE SIZE:
LENGTH: 2400mm
WIDTH: 1500mm
HEIGHT: 1400mm
CONVEYOR HEIGHT: 900~1150mm (from floor)
MACHINE WEIGHT: 245 KGS

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Machine Features
The build-in operation manual in the system is very easy and well documented for any new
trainee to follow. This system reduces the trainin time for the new operator and can learn to
operate it within a few minutes.
The build-in trouble-shootin feature reduces the repair time for system breakdown. Operator
can easily follow the instruction on the screen to solve the problems.
User- friendly desi n to the set label len th, any different size of label can be easily detect with a
entle touch. This unique settin can assure the accuracy of each label, it will not be affected by
the error from previous memory settin (Since the space between each label has a sli ht
difference, the error will not accumulate durin the labelin process). The set up process is very
simple for new trainee.
With the function of label counter, you can easily monitor the current status of labeled quantity from
the control screen.
With the function of batch counter, you can preset the total labelin quantity. The machine will
auto-stop when it reach the preset quantity. This feature is easy for quantity mana ement in the
production line.
With the function label position delay, you can easily adjust the position of label by settin the
time delay to correct label position.
Missin label auto-stop system can avoid any missin the label on products for manufacturers to
easily do their quality control durin the production process.
For printin , the print timer is handy for different demands to assure the clarity of the each print
(The printer is optional, circuit is preset for future installation)
Ei ht speed selection for different workin conditions.
Automatic Start function reduces the set up time by simply provide the electricity, the system will
start operate itself in the production line.
The hei ht of conveyor from floor is within 900mm~1150mm for standard machine, also can be
desi ned at customer's specifications.
The desi n of the entrance of the conveyor contains the separator wheel or side pressure to
divide each bottle apart from each other to make sure the correct position for each labelin
process. By adjustin the uide rail, different size of bottles can be labeled.
The desi n of the Top Hold Down it can press and fix the bottle on the conveyor.
When the bottle passes throu h the side pressure station its position is corrected and the top
hold down will press it down for stable label application. It also holds the bottle for the spon e
rollers to press the labels to a flat and even finish.
Foot-stand desi ned by square-shaped, small footprint with moveable wheel feature. It is ready
to operate as an independent machine or connection with other in-line machine for flexibility.
30 memory slots for convenient data retrieval and loadin .

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S ecification of Label Reel
Base Paper Translucent
Reel Inner Diameter: 76 mm
Reel Outer Diameter: 370 mm
Interval of Label Min. 3 mm (between label)
Width of Base Paper Label Width + 4 mm
Width of Label 150 H Label Head – 10 ~ 150 mm
200 H Label Head – 10 ~ 200 mm
Len th of Label 15 ~ 300 mm (Standard)
LEFT SIDE RIGHT SIDE

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Safety Regulations
1. Make sure the hands are dry before to put on the plu . Especially, in the food industries or in wet
workin environment
Dan er Safe
2. Do not put hands or fin ers on the inner tube when adjust the hei ht of the foot stand.
Immediately lift up the conveyor if hands or fin ers are trapped
Safe Danger
3. When the machine is runnin please beware of your clothes, hair, loves or anythin , which is easy
cau ht on the conveyor or runnin roller that may cause injury.
4. Do not touch the conveyor, roller or paper receive axis when machine is runnin
Inspection before Operation
1. Make sure the power is connected to ri ht power source
2. Machine adjusted to product specification ran e
3. The hei ht of label applicator adjusted in appropriate position
4. The uide rails adjusted to accordin the width of the product
5. Object sensor adjusted in ri ht position
6. Label sensor adjusted in proper settin
7. Conveyor is clear with no extra object
8. Separator wheel adjusted to accommodate the width of the product