Pack Leader PRO-515 Quick start guide

PRO-515 WRAP AROUND LABELER
OPERATIONAL MANUAL
Serial Number:
Electricity: V HZ Φ

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Table of Contents
Title Page
Machine Sub- Assemblies ........................................................................................................................... 3
Machine Dimensions................................................................................................................................... 4
Machine Specification ................................................................................................................................. 5
Machine Features........................................................................................................................................ 6
Specification of Label Reel .......................................................................................................................... 7
Safet Regulations ....................................................................................................................................... 8
Label Applicator .......................................................................................................................................... 9
Guide Rail .................................................................................................................................................. 12
Position of Object Sensor .......................................................................................................................... 14
Parts Adjustments ..................................................................................................................................... 15
Label Sensor Position ................................................................................................................................ 18
Machine Operation ................................................................................................................................... 19
Touch Screen ............................................................................................................................................. 23
Trouble Shooting ....................................................................................................................................... 24
Electronic Diagram .................................................................................................................................... 26
HMI Frame ................................................................................................................................................ 27
Control Box Frame .................................................................................................................................... 28
Control Box Frame .................................................................................................................................... 29
Electronic Parts List ................................................................................................................................... 30
Applicator Exploded View ......................................................................................................................... 31
Applicator Exploded Part List .................................................................................................................... 32
Label Suppl Plate Assembl ..................................................................................................................... 33
Label Suppl Plate Assembl Part List ....................................................................................................... 34
Tension Bar Assembl ............................................................................................................................... 35
Applicator Motor Assembl ...................................................................................................................... 36
Base Paper Collect Driven Pulle Set ........................................................................................................ 37
Base Paper Collect Assembl .................................................................................................................... 38
Base Paper Collect Assembl Part List ...................................................................................................... 39
Label Lead Assembl 1 .............................................................................................................................. 40
Label Press Assembl ................................................................................................................................ 41
Label Lead Assembl 2 .............................................................................................................................. 42
Lever Sleeve Assembl .............................................................................................................................. 43
PU Roller Assembl ................................................................................................................................... 44
PU Roller Assembl Part List ..................................................................................................................... 45

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Title Page
Label Peel Plate Assembl ......................................................................................................................... 46
Label Peel Plate Assembl Part List ........................................................................................................... 47
Label Sensor Base Assembl ..................................................................................................................... 48
Applicator Angle Adjustment Fixture Assembl ....................................................................................... 49
Applicator Angle Adjustment .................................................................................................................... 50
Applicator Angle Adjustment Part List ...................................................................................................... 51
Applicator Up/down Adjustment Assembl ............................................................................................. 52
Wrap Station Assembl ............................................................................................................................. 53
Frame of Wrap Station Assembl .............................................................................................................. 54
Driving Pulle Assembl ............................................................................................................................ 55
Driving Pulle Assembl Part List .............................................................................................................. 56
Driven Pulle Assembl ............................................................................................................................. 57
Wrap Station Up/Down Adjustment Assembl ......................................................................................... 58
Wrap Station Up/Down Adjustment Assembl Part List ........................................................................... 59
Pressure Plate Assembl ........................................................................................................................... 60
Pressure Plate Fixture Assembl ............................................................................................................... 61
Pressure Plate Adjustment Assembl ....................................................................................................... 62
Pressure Plate Adjustment Assembl Part List ......................................................................................... 63
Conve or Assembl ................................................................................................................................... 64
Conve or Assembl Part List ..................................................................................................................... 65
Bottle Separator Assembl ........................................................................................................................ 65
Conve or Front Side Plate Assembl ........................................................................................................ 66
Conve or Back Side Plate Assembl .......................................................................................................... 67
Spacing Pillar Assembl ............................................................................................................................. 68
Conve or Driven Pulle Assembl ............................................................................................................. 69
Conve or Motor Assembl ........................................................................................................................ 70
Guide Rail Bracket Set ............................................................................................................................... 71
Conve or Driving Pulle Assembl ............................................................................................................ 72
Bottle Separator Assembl ........................................................................................................................ 73

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PRO-515 WRAP AROUND LABELING MACHINE
Machine Sub- Assemblies

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Machine Dimensions

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Machine Speci ication
.
Electricit
1. Voltage: 110V/220Vac
2. Frequenc : 50Hz/60Hz
3. Phase: Single
4. Power Consumption: 660W
Conve or Width 160mm(6 5/16”)
Speed Control 8 Levels Selection
Conve or Max Speed 20M/Minute
Dispensing Max Speed 40M/Minute
Labeling Head Driver Step Motor Drive
Label Length Min: 15mm (0.59’ ) Max:300mm (11.81’ )
Label Reel Inner 76mm (2.99’ )
Label Reel Outer Max: 375mm (14.76’ )
Space Between Label Min: 3mm (0.12’ ) OR More
Machine Dimension;
i. Length:2420 mm
ii. Width: 1380 mm
iii. Height: 1350 mm
Conve or Height: 880 mm (from floor)
Machine Weight: 200 Kgs.

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Machine Features
The build-in instruction of the operation s stem is ver eas and well documented. This s stem
reduces the training time for the new operators who can immediatel increase the production
since an one can learn to operate it within few minutes.
The build-in Trouble shootings feature reduces the down time for s stem breakdown. Operator
can easil follow the instruction on the screen to solve the problems.
User- friendl design for setting label length, an different size of label can be easil detect with a
gentle touch. This unique setting can assure the accurac of each label length, so that it won't be
affected b the mismatch of length from previous memor setting (Since the space between each
label could has a slight difference, the error will accumulate during each labeling process). Beside
that, the set up process is ver simple for new operator.
With the function of label counter, ou can easil monitor the current status of labeled quantit
from the control screen.
With the batch counter, ou can preset the total labeling quantit . The machine will auto-stop
when it reach the preset quantit . This feature is useful for quantit management in the
production line.
With position set, ou can easil adjust the position of the label b setting a dela time to make
some adjustment on the label position.
Missing label auto-stop s stem can avoid an missing the label on products for manufacturers to
easil do their qualit control during the production process.
For different printing speed, printer timer can be set for different demands to assure the clarit of
the each print. (The printer is optional. All the control circuit for printer is preset for future
installation in all standard machines).
Eight speed selection for different working environment to meet the requirement of different
production lines.
Automatic start function reduces the setup time b simpl providing electricit , the s stem and it
will start operate b itself in the production line.
The conve or has a separator wheel to space each bottle apart from each other and ensure the
correct position for labeling. B adjusting the guide rail, different size of bottles can be labeled (for
production rate of 100 ~ 200 bottles per minute, use in- feed screw for fast and stable operation.)
Foot-stand designed with square-shapes for small footprint and castors for mobilit . It is read to
operate as a stand-alone machine or connected with other in-line machine for flexibilit
30 memor slots for convenient data retrieval and loading.

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Speci ication o Label Reel
Base Paper Translucent
Reel Inner Diameter: 76 mm
Reel Outer Diameter: 370 mm
Interval of Label Min. 3 mm (between label)
Width of Base Paper Label Width + 4 mm
Width of Label 180 H Label Head – 10 ~ 180 mm
200 H Label Head – 10 ~ 200 mm
Length of Label 15 ~ 300 mm (Standard)
LEFT SIDE RIGHT SIDE
Standard

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Sa ety Regulations
1. Make sure the hands are dr before to put on the plug. Especiall , in the food industries or in wet
working environment
Danger Safe
2. When the machine is running please beware of our clothes, hair, gloves or an thing, which is eas
caught on the conve or or running roller that ma cause injur .
3. Do not touch the conve or, roller or paper receive axis when machine is running
Inspection before Operation
1. Make sure the power is connected to right power source
2. Machine adjusted to product specification range
3. The height of label applicator adjusted in appropriate position
4. The guide rails adjusted to according the width of the product
5. Object sensor adjusted in right position
6. Label sensor adjusted in proper setting
7. Conve or is clear with no extra object
8. Separator wheel adjusted to accommodate the width of the product

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Label Applicator
To put the labels in the label applicator, kindl follow the following instructions with diagrams:
Right applicator Left applicator
Standard
1 Put the roll of label on the tra and passes it
through the tension roller so it will not spin out
of control.
2 Fasten the tension clip after passing through
this point to ensure tension on the label strip
and avoid loose labels.