Pacmac 2015 User manual
Pacmac Model 2015
OPERATIONS MANUAL
v1.7
2015OPERATIONSMANUAL
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TABLE OF CONTENTS
M3 SCREENS
WARNING __________________________________3
RUN SCREEN __________________________________4
CHANGE SETTINGS __________________________________7
DISPLAY STATUS _________________________________19
MANUAL SCREEN _________________________________10
UTILITY MENU _________________________________11
oMACHINE PARAM _________________________________12
MACHINE PARAM _________________________________15
INPUT PARAM _________________________________16
OUTPUT PARAM _________________________________17
ETHERNET PARAM _________________________________18
oUPDATE M3 _________________________________18
oMACHINE STATISTICS _________________________________19
oTOUCH SCREEN DOC _________________________________20
oDIAG. _________________________________21
oCHANGE PASSWORD _________________________________22
oFACTORY DEFAULT _________________________________22
SERVO
SERVO PARAM _________________________________23
SERVO UTILITY _________________________________24
SERVO STAT _________________________________25
COMM ERRORS _________________________________25
SERVO STATUS _________________________________26
SERVO LOG _________________________________27
SERVO SETUP _________________________________28
HOW TO
ADJUST FILM/ZIPPER BRAKE_________________________________29
COPY PROGRAM _________________________________30
COPY FILES _________________________________31
ADJUST SIDE BELTS _________________________________32
ADJUST NIP ROLLER _________________________________33
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THEORY OF BAG MAKING
ORDER OF OPERATIONS _________________________________34
TIMING CONSIDERATIONS _________________________________35
TROUBLESHOOTING
WRINKLES _________________________________38
FILM DRIVE _________________________________42
HEADER SEAL _________________________________43
ZIPPER SEAL _________________________________44
HORIZONTAL SEAL _________________________________44
ULTRASONICS _________________________________45
FILM DRIVE SERVO _________________________________46
STARTUP-GUIDE _________________________________50
PM SCHEDULE _________________________________66
MACHINE INSTALLATION _________________________________67
MACHINE INTERFACE MODE _________________________________68
INTERFACE WIRING _________________________________79
SAFETY PLC _________________________________70
WASHDOWN _________________________________73
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WARNING
THE WARNING SCREEN CONTAINS A BRIEF WARNING ABOUT
OPERATING THE MACHINE.
TOUCH OK TO AGREE.
TOUCH THE LANGUAGE BUTTONS TO VIEW THE WARNING IN
THAT LANGUAGE. THIS ALSO CHANGES LANGUAGE FOR THE
MACHINE.
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RUN SCREEN
THE RUN SCREEN IS USED TO MONITOR THE SELECTED PROGRAM
SETTINGS. THE PROGRAM NAME, DATE, AND TIME ARE ALL DISPLAYED
ON THIS SCREEN. THE RUN SCREEN ALSO DISPLAYS A SCALE SHOWING
THE MACHINE CYCLE GRAPHICALLY, AND THE BAGGER INTERFACE
MODE.
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FROM THE RUN SCREEN, YOU MAY SELECT THE FOLLOWING.
SELECT PROGRAM
TO SELECT A PROGRAM, THE OPERATOR MUST FIRST TOUCH THE
SELECT PROGRAM BUTTON, TO DISPLAY THE PROGRAM
SELECTION SCREEN.
THE OPERATOR CAN NOW CHOOSE A PROGRAM BY TOUCHING
THE NAME OF THE DESIRED PROGRAM.
THE NAME WILL THEN HIGHLIGHT.
TOUCH THE ACCEPT BAR AND THAT PROGRAM WILL BE LOADED.
SELECT FILLED OR EMPTY BAGS
THE OPERATOR MAY SELECT FILLED OR EMPTY BAGS BY USING
THE FILLED/EMPTY BUTTON.
SELECTING FILLED OR EMPTY BAGS CAN ONLY BE DONE WHEN
THE MACHINE IS STOPPED.
TO SELECT EMPTY BAGS, TOUCH THE WORD EMPTY.
WHEN THE MACHINE IS SET TO RUN EMPTY BAGS, THE JAWS WILL
STAY OPEN AFTER EACH CYCLE.
SELECT SINGLE OR CONTINUOUS BAGS
THE OPERATOR MAY SELECT CONTINUOUS CYCLE OR SINGLE
CYCLE BY TOUCHING THE CON’T/SINGLE BUTTON.
WHEN EMPTY/CONTINUOUS IS SELECTED, THE MACHINE WILL RUN
UNTIL THE STOP BUTTON IS TOUCHED OR AN E-STOP CONDITION
IS REACHED.
WHEN FILLED/CONTINUOUS IS SELECTED, THE MACHINE WILL
ONLY CYCLE WHEN AN INPUT FROM THE SCALE OR RESET/START
BUTTON IS RECEIVED.
WHEN EMPTY/SINGLE IS SELECTED, THE MACHINE WILL MAKE AN
EMPTY BAG EVERY TIME THE RESET/START BUTTON IS PRESSED.
STOP THE MACHINE
THE OPERATOR MAY AT ANY TIME STOP THE MACHINE BY
TOUCHING THE STOP BUTTON. IF THE STOP BUTTON IS TOUCHED
DURING A CYCLE THE MACHINE WILL FINISH ITS CYCLE AND THEN
STOP.
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HOME JAWS
TOUCH THE HOME JAWS BUTTON TO HOME THE JAWS.
THE JAWS MUST BE HOMED ANYTIME THE MACHINE IS TURNED
OFF.
THE BUTTON WILL FLASH RED WHEN THE MACHINE WANTS THE
OPERATOR TO HOME THE JAWS.
PRINTED SETUP
WHEN RUNNING PRINTED FILM, THE PRINTED SETUP BUTTON WILL
BE DISPLAYED. THIS IS USED TO SETUP FOR PRINTED FILM, FOR
MORE INFORMATION ON PRINTED SETUP, PLEASE SEE PG 100
CHANGE SCREEN, DISPLAY STATUS, UTILITY MENU, SERVO SETUP, SERVO
STATUS, MACHINE STATISTICS, AND KEYPAD.
THESE SCREENS CAN BE SELECTED BY TOUCHING THE
APPROPRIATE BUTTON. ALL THE SCREENS CAN BE SELECTED
WHEN THE MACHINE IS STOPPED.
UTILITY MENU AND MANUAL SCREEN CAN ONLY BE SELECTED
WHEN THE MACHINE IS STOPPED.
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CHANGE SETTINGS SCREEN
THE CHANGE SETTINGS SCREEN IS A PASSWORD PROTECTED
SCREEN USED TO MAKE CHANGES IN A SELECTED PROGRAM. ONLY
FILM LENGTH WHEN RUNNING CLEAR BAGS, OR PRINT POSITION WHEN
RUNNING PRINTED BAGS CAN BE CHANGED OUTSIDE THE CHANGE
SETTINGS SCREEN. THESE VALUES ARE NOT PERMANENTLY SAVED AND
WILL RETURN TO THEIR ORIGINAL VALUES WHEN THE POWER IS TURNED
OFF OR A NEW PROGRAM IS LOADED.
TO ACCESS THE SCREEN, TOUCH THE CHANGE SCREEN BUTTON
IN THE UPPER RIGHT-HAND CORNER OF THE RUN SCREEN, ENTER THE
CORRECT PASSWORD, AND THEN TOUCH ENTER. THE CHANGE
SCREEN WILL NOW BE DISPLAYED. IF THE INCORRECT PASSWORD IS
ENTERED, THE RUN SCREEN WILL BE DISPLAYED.
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THE CHANGE SCREEN FUNCTIONS ARE THE SAME AS THE RUN
SCREEN IN ADDITION TO THE FOLLOWING.
RENAME A PROGRAM
TOUCHING THE PROGRAM NAME IN THE TOP LEFT-HAND
CORNER OF THE SCREEN ALLOWS THE OPERATOR TO RENAME
THE SELECTED PROGRAM.
SELECT PRINTED OR CLEAR FILM
PRINTED OR CLEAR FILM IS SELECTED BY TOUCHING THE
APPROPRIATE WORD IN THE CLEAR/PRINTED BUTTON.
WHEN PRINTED FILM IS SELECTED, THE MACHINE CONTROL IS
NOW SET TO LOOK FOR A REGISTRATION INPUT. THIS INPUT IS
TYPICALLY THE REGISTRATION MARK ON THE FILM.
THE EYE, WHICH SENSES THE MARK, IS LOCATED DIRECTLY BEHIND
THE NIP AND DRIVE ROLLER ALONG THE FILM PATH.
BAG LENGTH AND PRINT POSITION WILL BE DISPLAYED ON THE
SCREEN.
BAG LENGTH IS SET DURING PRINTED SETUP AND PRINT POSITION
ADJUSTS THE PRINT IN RELATIONSHIP TO THE JAW CUT.
WHEN CLEAR FILM IS SELECTED FILM LENGTH WILL BE DISPLAYED.
THE OPERATOR CAN CHANGE THE FILM LENGTH BY TOUCHING
THE NUMBER AND THEN TOUCHING THE COUNT UP OR COUNT
DOWN BUTTON TO ENTER THE DESIRED LENGTH.
ENABLE/DISABLE ANY FUNCTION
THE OPERATOR MUST FIRST SELECT THE FUNCTION BY TOUCHING
THE NUMBER TO THE RIGHT OF THE NAME.
BY USING THE ENABLE/DISABLE BUTTON, THE OPERATOR CAN
DISABLE THE SELECTED FUNCTION.
WHEN A FUNCTION IS DISABLED, A RED MARK WILL BE DISPLAYED
NEXT TO THE DISABLE FUNCTION.
YOU CAN DISABLE ALL FUNCTIONS FROM THE KEYPAD.
CHANGING SETTINGS
EACH FUNCTION START, AND STOP TIME CAN BE ADJUSTED BY
TOUCHING THE APPROPRIATE NUMBER TO THE RIGHT OF THE
FUNCTION NAME. THIS NUMBER WILL HIGHLIGHT IN RED.
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DISPLAY STATUS
THE DISPLAY STATUS SCREEN IS USED TO MONITOR THE
MACHINE’S INPUTS. THE INPUT NUMBER AND FUNCTIONS ARE
DISPLAYED TO THE LEFT OF THE FUNCTION AND CORRESPONDS TO THE
NUMBER AND FUNCTION ON THE INPUT BOARD INSIDE THE ELECTRICAL
CABINET. WHEN AN INPUT IS ACTIVE, THE LINE WILL BE HIGHLIGHTED.
WHEN THE OPERATOR PRESSES THE RESET BUTTON, ALL HIGHLIGHTED
INPUTS IN THE LEFT-HAND COLUMN SHOULD GO OUT, IF ONE OR
MORE INPUTS DO NOT GO OUT, THEN THIS IS AN INDICATION THAT
THERE IS A PROBLEM WITH THAT FUNCTION. THE INPUTS IN THE UPPER
RIGHT-HAND COLUMN PROVIDE THE OPERATOR WITH DEGREE VALUES
THAT AID IN TIMING A PROGRAM. SEE PROGRAMMING ON PG 100
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MANUAL SCREEN
THE MANUAL SCREEN IS USED TO OPERATE THE MACHINE
FUNCTIONS INDEPENDENTLY. THE SCREEN CAN ALSO BE USED FOR
TROUBLESHOOTING. THE MANUAL SCREEN ALSO DISPLAYS THE
OUTPUT NUMBER NEXT TO THE FUNCTION NAME.
THE OUTPUT NUMBERS AND FUNCTIONS ARE DISPLAYED AND
CORRESPOND WITH THE NUMBERS AND FUNCTIONS ON THE OUTPUT
BOARD.
THE MANUAL SCREEN CAN ONLY BE ACCESSED WHEN THE
MACHINE IS STOPPED. TO MANUALLY USE A FUNCTION, HIGHLIGHT
THE FUNCTION NAME AND TOUCH TEST. THIS FUNCTION WILL REMAIN
IN ITS SECONDARY POSITION UNTIL THE TEST BUTTON IS RELEASED. TO
TURN A FUNCTION ON AND OFF USE THE IN/OUT OR ON/OFF BUTTONS
NEXT TO THE TEST BUTTON.
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UTILITY MENU
THIS SCREEN IS USED TO SET PARAMETERS THAT ARE COMMON
TO ALL PROGRAMS. THE SCREEN ALSO PROVIDES INFORMATION
WINDOWS ABOUT MACHINE SOFTWARE. THE NEXT FEW PAGES WILL
COVER ALL THE SCREENS ASSOCIATED WITH THE UTILITY MENU.
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MACHINE PARAM.
THE MACHINE PARAM. SCREEN HAS 2 LEVELS. THE FIRST LEVEL
GIVES YOU ACCESS TO INPUT, OUTPUT, SERVO AND ETHERNET PARAM.
THE SECOND LEVEL ALLOWS THE OPERATOR TO CHANGE THE
FOLLOWING.
SCREEN SAVE
oTHE AMOUNT OF TIME BEFORE THE SCREEN SAVER IS
SHOWN.
HOLD DEGREE
oTHE DEGREE THAT THE MACHINE CHECKS THE PRODUCT
DETECT INPUT.
JAMMED JAW SET
oSETS THE MAX NUMBER OF TIMES THE JAWS CAN JAM
BEFORE THE MACHINE E-STOPS.
MODE
oSETS THE MACHINE INTERFACE MODE. SEE PAGE 64 FOR
MORE INFO.
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DUMPS
oSETS THE NUMBER OF DUMPS THE MACHINE REQUIRES
FROM THE SCALE BEFORE MAKING 1 FILLED BAG.
SERVO SETUP
oSELECTS WHICH SERVOS THE COMPUTER SHOULD ATTEMPT
TO USE. SEE PAGE 100 FOR MORE INFO.
PRODUCT ARRIVAL WIDTH
oDURATION OF THE PRODUCT ARRIVAL PULSE.
SERVO PULSE WIDTH
oDURATION OF THE FILM DRIVE OUTPUT PULSE.
DUAL PROGRAM MODE
oUSED TO MAKE VERY LARGE BAGS. SEE PAGE 100 FOR
MORE INFO.
TEMPERATURE CONTROL MODE
oFUTURE R&D. CURRENTLY UNAVAILABLE.
SCALE READY VALID WIDTH
oSETS THE MINIMUM WIDTH (DURATION) OF THE SCALE
READY SIGNAL THAT THE COMPUTER WILL ACCEPT.
SCALE READY IGNORE START/STOP
oCOMPUTER WILL IGNORE A SCALE READY SIGNAL BETWEEN
THIS DEGREE AND THE IGNORE STOP DEGREE UNLESS THEY
ARE THE SAME.
CUSHION LENGTH
oCHANGEABLE BY PACMAC PERSONNEL ONLY.
SPECIAL FUNCTION
oCONFIGURES OUTPUT AUX 4. FOR SPECIAL FUNCTION. SEE
PAGE 100 FOR MORE INFO.
JAW STAGE MODE
oONLY VISIBLE WHEN SERVO SETUP IS SET TO INCLUDE JD.
SEE PAGE 100 FOR MORE INFO.
SCALE OVERLOAD CHECK
oCONFIGURES SCALE OVERLOAD FEATURE. SEE PAGE 100
FOR MORE INFO.
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JAMMED JAW
oSETS THE LENGTH OF TIME ALLOWED FOR THE JAWS TO
BECOME FULLY CLOSED.
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INPUT PARAM.
THIS SCREEN ALLOWS THE OPERATOR TO CONFIGURE THE INPUTS
THAT ARE CONFIGURABLE.
INPUT #
oTHIS NUMBER CORRESPONDS WITH THE INPUT NUMBER ON
THE INPUT BOARD.
FUNCTION
oLISTS THE FUNCTION OF THE INPUT TO BE CONFIGURED.
COUNT
o-1 OFF/IGNORED
o0 INSTANT STOP WHEN INPUT IS RECEIVED.
o1-999 NUMBER OF MACHINE CYCLES THAT WILL RUN
BEFORE THE MACHINE STOPS.
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OUTPUT PARAM
THIS SCREEN IS USED TO CONFIGURE THE DEGREE-TYPE OUTPUTS.
OUTPUT # (O#)
oTHIS NUMBER CORRESPONDS WITH THE OUTPUT NUMBER
ON THE OUTPUT BOARD.
FUNCTION
oLIST THE FUNCTION OF THE OUTPUT TO BE CONFIGURED.
THIS CAN BE RENAMED.
S/H
oUSED TO SHOW OR HIDE THE OUTPUT FROM THE RUN AND
CHANGE SCREENS.
FREQ.
oSETS THE FREQUENCY AT WHICH THE OUTPUT OPERATES.
oMINIMUM IS 1 = EVERY CYCLE
oMAXIMUM IS 10 = EVERY TENTH CYCLE.
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ETHERNET PARAM.
THIS SCREEN ALLOWS YOU TO VIEW THE MACHINE’S ETHERNET
SETTINGS. FROM THIS SCREEN YOU CAN CONFIGURE THE MACHINE IP
ADDRESS, SUBNET MASK, DEFAULT GATEWAY, CONFIGURE WHETHER
THE MACHINE WILL ALLOW REMOTE CONTROL, AND DISPLAYS HOW
MANY DEVICES ARE CONNECTED TO THE COMPUTERS MODBUS
SERVER.
UPDATE M3
THIS SCREEN IS USED TO UPDATE THE VERSION OF M3 SOFTWARE
TO THE LATEST REVISION. THIS REQUIRES A SOFTWARE USB OBTAINABLE
FROM PACMAC.
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MACHINE STATISTICS
THE SCREEN ALLOWS YOU TO TRACK THE PERFORMANCE OF THE
MACHINE ON A DAILY BASIS AND HAS A LIFETIME COUNT. THE DAILY
VALUES ARE RESETABLE VIA THE RESET BUTTON AT THE BOTTOM OF THE
SCREEN.
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TOUCH SCREEN DOCTOR
THIS SCREEN IS USED TO TEST THE OPERATION OF THE COMPUTER
TOUCH SCREEN. THE SCREEN USES INFRARED BEAMS ACROSS THE
SCREEN TO READ AN INPUT AND HIGHLIGHTS THE ASSOCIATED
NUMBER ON THE SCREEN. IF A BEAM FAILS TO HIGHLIGHT GREEN THE
BEAM IS BAD, AND THE COMPUTER WILL NEED TO BE REPAIRED.
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