Panasonic DVDRV60 - User manual

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General
Power requirements: AC 110-240 V, 50/60 Hz
Power consumption: 18 W (approx. 4.0 W in
STANDBY mode)
Dimensions: 430 (W)×271 (D)×82 (H) mm
(excluding protrusions)
Mass: 2.9 kg
Signal system: NTSC
Operating temperature range: +5 to +35°C
Operating humidity range: 5-90 % RH (no condensation)
Region number: Region NO.4
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Discs played
(1) DVD-Video disc:
12 cm single-sided, single-layer
12 cm single-sided, dual-layer
12 cm double-sided, single-layer
8 cm single-sided, single-layer
8 cm single-sided, dual-layer
8 cm double-sided, single-layer
(2) Compact disc (CD-DA, Video CD):
12 cm disc
8 cm disc
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Video output
Output level: 1 Vp-p (75 Ω)
Output terminal: Pin jack (2 systems)
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S video output
Y output level: 1 Vp-p (75 Ω)
C output level: 0.286 Vp-p (75 Ω)
Output terminal: S terminal (1 system)
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Component video output
Y output level: 1 Vp-p (75 Ω)
PBoutput level: 0.7 Vp-p (75 Ω)
PRoutput level: 0.7 Vp-p (75 Ω)
©2000 Matsushita Electric Industrial CO., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
DVD-RV60
Area
PM.........................South America.
Output terminal: Pin jack
(Y: green, PB: blue, PR: red)
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Audio output
Output level: 2 Vrms (1 kHz, 0 dB)
Output terminal:
Mixed output (L/R): Pin jack (1 system)
5.1ch discrete output: Pin jack (1 system)
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Audio signal output characteristics
(1) Frequency response:
O DVD (linear audio): 4 Hz-22 kHz (48 kHz sampling)
4 Hz-44 kHz (96 kHz sampling)
O CD audio: 4 Hz-20 kHz (EIAJ)
(2) S/N ratio:
O CD audio: 115 dB (EIAJ)
(3) Dynamic range:
O DVD (linear audio): 102 dB
O CD audio: 98 dB (EIAJ)
(4) Total harmonic distortion:
O CD audio: 0.0025 % (EIAJ)
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Digital audio output
Optical digital output: Optical terminal
Coaxial audio output: Pin jack
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Pickup
Wave length: 665 nm
Laser power: CLASS 2
Notes:
Specifications are subject to change without notice.
Mass and dimensions are approximate.
DVD Player
Specifications
ORDER NO.ODSD000506C3

1 SAFETY PRECAUTIONS 4
1.1. GENERAL GUIDELINES 4
2 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO
ELECTROSTATICALLY SENSITIVE (ES) DEVICES 4
3 PRECAUTION OF LASER DIODE 5
4 HANDLING PRECAUTIONS FOR TRAVERSE DECK 5
4.1. Handling of optical pickup 5
4.2. Grounding for electrostatic breakdown prevention 5
5 Optical Pickup Self-Diagnosis and Replacement Procedure 6
6 Self-Diagnosis Function and Service Modes 7
6.1. Service Mode Table 7
6.2. Self-Diagnosis Function (UHF Display) 7
6.3. Examples of Repairs Using Error Codes 8
6.4. Sales Demonstration Lock Function 8
7 Service Tools and Equipment 9
7.1. Service Tools and Equipment Table 9
7.2. Storing and Handling Test Discs 9
8 General Description 10
8.1. Operating Instructions 10
9 Assembling and Disassembling the Casing and Checking
P.C.B.s 11
9.1. Disassembly Procedure 11
9.2. Casing Parts and P.C.B. Positions 12
9.3. Service Positions 12
9.4. Disassembling the Top Cover 13
9.5. Disassembling the Tray 13
9.6. Disassembling the Front Panel 13
9.7. Disassembling the Loading Base Unit 14
9.8. Checking the Module P.C.B. 14
9.9. Disassembling the Rear Panel 14
9.10. Checking the Power Supply P.C.B. 15
9.11. Checking the Mother P.C.B. 15
9.12. Checking the Front Switch P.C.B. 16
9.13. Checking the Power Switch P.C.B. 16
10 Service Precautions 17
10.1. Initializing the DVD Player 17
10.2. Handling After Completing Repairs 17
11 Assembling and Disassembling the Optical Pickup
(Mechanical Parts) 18
11.1. Handling the Optical Pickup 18
11.2. Disassembly Procedure 18
11.3. Disassembling the Clamp Base Unit 19
11.4. Disassembling the Clamper Weight, Clamper Yoke,
Magnet and Clamper 19
11.5. Disassembling the Traverse Unit 19
11.6. Disassembling the Stepping Motor Unit 20
11.7. Disassembling the Optical Pickup Unit 20
11.8. Disassembling the Nut Unit 21
11.9. Disassembling the Sub-Shaft Preload Spring 21
11.10. Assembling the Optical Pickup 21
11.11. Disassembling the Spindle Motor Unit 22
11.12. Optical Pickup Tilt Adjustment 23
11.13. Disassembling the Intermediate Chassis 25
11.14. Disassembling the Vertical cam and Drive gear 25
11.15. Disassembling the Pulley Gear and Deceleration Gear 25
11.16. Disassembling the Mechanism Loading P.C.B. 25
12 Electrical Adjustment 26
12.1. Video Output (Luminance Signal) Adjustment 26
12.2. Video Output (Chrominance Signal) Adjustment 26
12.3. Video Component Signal (CB) Output Adjustment 27
13 Abbreviations 28
14 VOLTAGE CHART 30
14.1. POWER SUPPLY P.C.B. 30
14.2. MODULE P.C.B. 30
14.3. MOTHER P.C.B. 33
15 BLOCK DIAGRAM 35
15.1. OVERALL BLOCK DIAGRAM 35
15.2. SERVO BLOCK DIAGRAM 36
15.3. VIDEO BLOCK DIAGRAM 37
15.4. AUDIO BLOCK DIAGRAM 38
16 SCHEMATIC DIAGRAM 39
16.1. INTERCONNECTION SCHEMATIC DIAGRAM 39
16.2. POWER SUPPLY SCHEMATIC DIAGRAM 40
16.3. ADSC SECTION (MODULE P.C.B. (1/7)) SCHEMATIC
DIAGRAM 41
16.4. AV DECORDER SECTION (MODULE P.C.B. (2/7))
SCHEMATIC DIAGRAM 42
16.5. VIDEO D/A CONVERTER SECTION (MODULE P.C.B.
(3/7)) SCHEMATIC DIAGRAM 43
16.6. AUDIO SECTION (MODULE P.C.B. (4/7)) SCHEMATIC
DIAGRAM 44
16.7. FEP SECTION (MODULE P.C.B. (5/7)) SCHEMATIC
DIAGRAM 45
16.8. CPU SECTION (MODULE P.C.B. (6/7)) SCHEMATIC
DIAGRAM 46
16.9. ODC SECTION (MODULE P.C.B. (7/7)) SCHEMATIC
DIAGRAM 47
16.10. VIDEO OUT SECTION (MOTHER P.C.B. (1/3))
SCHEMATIC DIAGRAM 48
CONTENTS
Page Page
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DVD-RV60

16.11. AUDIO OUT SECTION (MOTHER P.C.B. (2/3))
SCHEMATIC DIAGRAM 49
16.12. OPERATION SECTION (MOTHER P.C.B. (3/3))
SCHEMATIC DIAGRAM 50
16.13. FRONT SWITCH AND POWER SWITCH SCHEMATIC
DIAGRAM 51
17 PRINTED CIRCUIT BOARD DIAGRAM 53
17.1. POWER SUPPLY P.C.B. 53
17.2. MODULE P.C.B. (1/2) (COMPONENT SIDE) 54
17.3. MODULE P.C.B. (2/2) (FOIL SIDE) 55
17.4. MODULE P.C.B. AND MOTHER P.C.B. ADDRESS
INFORMATION 56
17.5. MOTHER P.C.B. 57
17.6. FRONT SWITCH P.C.B. AND POWER SWITCH P.C.B.
58
18 EXPLODED VIEWS 59
18.1. Casing Parts & Mechanism Section Exploded View 59
18.2. Loading Mechanism Section Exploded View 60
18.3. Traverse Section Exploded View 61
18.4. Packing & Accessories Section Exploded View 62
19 REPLACEMENT PARTS LIST 63
19.1. Casing Parts & Mechanism Section Parts List 63
19.2. Loading Mechanism Section Parts List 63
19.3. Traverse Section Parts List 64
19.4. Packing & Accessories Section Parts List 64
19.5. Electrical Replacement Parts List 65
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DVD-RV60

1.1.1. LEAKAGE CURRENT COLD
CHECK
1.Unplug the AC cord and connect a jumper between the two
prongs on the plug.
2.Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the equipment such as screwheads, connectors,
control shafts, etc. When the exposed metallic part has a
return path to the chassis, the reading should be between
1MΩand 5.2MΩ.
When the exposed metal does not have a return path to
the chassis, the reading must be .
Figure 1
1.1.2. LEAKAGE CURRENT HOT CHECK
(See Figure 1.)
1.Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2.Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF
capacitors, between each exposed metallic part on the set
and a good earth ground such as a water pipe, as shown in
Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4.Check each exposed metallic part, and measure the
voltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6.The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the
customer.
1 SAFETY PRECAUTIONS
1.1. GENERAL GUIDELINES
1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD)
TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum
foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable
conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
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DVD-RV60

The laser diode in the optical pickup may break down due to
potential difference caused by static electricity of clothes or
human body.
So be careful of electrostatic break down during repair of the
optical pickup.
4.1. Handling of optical pickup
1.Do not subject the optical pickup to static electricity as it is
extremely sensitive to electrical shock.
2.To prevent the breakdown of the laser diode, an antistatic
shorting pin is inserted into the flexible board (FPC Board).
When removing or connecting the short pin, finish the job in
as short times as possible.
3.Be careful not to apply excessive stress to the flexible board
(FPC Board).
4.Do not turn the variable resistor (Laser power adjustment).
1.Human body grounding
Use the antistatic wrist strap to discharge the static
electricity from your body.
2.Work table grounding
Put a conductive material (sheet) or steel sheet on the area
where the optical pickup is placed and ground the sheet.
Caution
The static electricity of your clothes will not be grounded
through the wrist strap. So take care not to let your
clothes touch the optical pickup.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
3 PRECAUTION OF LASER DIODE
Caution
This unit utilizes a class I laser. Invisible laser radiation is emitted from the optical pickup lens when the unit is turned on:
1.Do not look directly into the pickup lens.
2.Do not use optical instruments to look at the pickup lens.
3.Do not adjust the preset variable resistor on the optical pickup.
4.Do not disassemble the optical pickup unit.
5.If the optical pickup is replaced, use the manufactures specified replacement pickup only.
6.Use of control or adjustment or performance of procedures other than those specified herin may result in hazardous radiation
exposure.
4 HANDLING PRECAUTIONS FOR TRAVERSE DECK
4.2. Grounding for electrostatic breakdown prevention
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DVD-RV60

5 Optical Pickup Self-Diagnosis and Replacement
Procedure
The optical pickup self-diagnosis function and tilt adjustment check function have been newly added to this player. When repairing,
use the following procedure for effective Self-diagnosis and tilt adjustment.
Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC" is displayed. As a guideline, you
should replace the optical pickup when the value of the laser drive current is more than 55.
Note
Press the power button to turn on the power, and check the value before the unit warms up (within three minutes).
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DVD-RV60

6 Self-Diagnosis Function and Service Modes
6.1. Service Mode Table
The service modes can be activated by pressing various button combinations on the player and remote control unit.
Player buttons Remote control unit buttons Application Note
PAUSE
+
OPEN/CLOSE
0 Displaying the UHF display F_ _ _ Refer to section 6.2, Self-
Diagnosis Function (UHF
Display).
5Jitter check, Tilt adjustment
*Display shows JITXXX
The 3 digit number (JITXXX) indicates the Jitter rate
(JIT088=8.8%)
The 3 digit number the right of JITXXX displays
an error counter (increases as errors occur) but does not
necessarily mean picture/ playback problems will occur.
(This number is not as important as the JITXXX) Refer to
section 11.12 for Optical Pickup Tilt Adjustment
Procedure
Refer to section 11.12,
Optical Pickup Tilt
Adjustment.
6Checking the region numbers and broadcast system
7Checking the program version Check the IC6302
FLASH ROM program.
9Lighting Confirmation Function of Display Tube
DISPLAY Checking the laser drive current Refer to section 5,
Optical Pickup
Self-Diagnosis and
Replacement
PAUSE Writing the laser drive current value after replacing
the optical pickup (do not use for anything other than
optical pickup replacement)
Procedure.
PAUSE
SKIP/SEARCH<<
OPEN/CLOSE
Initializing the DVD player
(restoring factory preset settings)
*Use when replaceing a microprocessor, microprocessor
peripheral parts, or P.C.B.
Refer to section 10.1,
Initializing the DVD
Player
6.2. Self-Diagnosis Function (UHF Display)
This unit incorporates a convenient self-diagnosis function for use in troubleshooting.
Display method Display Diagnosis Checkpoints
Service numbers displayed
during use CHECK THE DISC Focus error IC2001,IC2511,IC5201,pickup
H01 Tray loading error IC2001, IC2511, loading motor
H02 Spindle servo error Spindle motor, IC2501, IC2001
H03 Traverse error Stepping motor, IC2511, IC2001
H04 Tracking servo error IC2001, IC2501, IC5201, pickup, disc
H05 Seek error Stepping motor, IC2511, IC2001
H06 Power supply error IC1125, IC1151, IC6001
Press the "0" button on the remote
control unit while pressing the
"PAUSE" and "OPEN/CLOSE"
button on the player.
F0** Disc format error If this type of error occurs, refer to section
6.3, Examples of Repairs Using Error
Codes.
F1** Disc code error
F2** Decoder LSI error
F3** SDRAM error
F4** IIC BUS error
F5** DSC
F6** ECC error
F7** Microprocessor error
F8** Microprocessor error
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DVD-RV60

6.3. Examples of Repairs Using Error Codes
Refer to this section when carrying out repairs.
Error display Malfunction example
F0**
F103
F4FF
F500
F501
F502
F504
F505
F506
F600
F601
F602
F603
F610
F611
F612
F620
F621
F700
F701
F702
F880
F890
F891
F8A0
F893
F894
Disc, IC7001
Disc, IC7001
IC6001
Optical pickup, IC2001, IC5201, IC2511, IC2501
IC2001, IC6201
IC2501, IC2511, IC2001, IC5201
IC5201, IC2001
Disc, IC2501, IC2511, IC5201, IC2001
Disc, Optical pickup, IC2001
Disc, IC7001, IC5201, IC2001
Disc, IC7001
Disc, IC5201, IC2001
Disc, IC5201, IC2001
IC7001
IC7001, IC5201, IC2001
IC7001, IC5201, IC2001
Laser drive circuit
Laser drive circuit
IC6201
IC6201
IC6201
IC6201
IC6201
IC6201
IC6201
IC6302
IC6303
6.4. Sales Demonstration Lock Function
This function prevents discs from being lost when the unit is used for sales demonstrations, by disabling the disc eject function.
"LOCKED" is displayed on the unit, and ordinary operation is disabled.
6.4.1. Setting Method
The sales demonstration lock function is set by simultaneously pressing the "POWER" button of DVD Player on the remote control
unit and the "STOP" button on the main unit. ("LOCKED" is displayed when the lock function is engaged.)
6.4.2. Release Method
The function can be released using the same procedure as for setting. If the remote control unit is not at hand, the function can be
released by using the same method as for player initialization (pressing the "PAUSE," "SKIP/SEARCH<<" and "OPEN/CLOSE"
buttons simultaneously).
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DVD-RV60

7 Service Tools and Equipment
7.1. Service Tools and Equipment Table
Application Name Number
General DVD test disc DVDT-S15 or DVDT-S01
Tilt adjustment Hex wrench JGS0100
Adjustment table VFK0539
Inspection Extension cable (power supply P.C.B. to mother P.C.B.) JGS0099
Extension cable (mechanism loading P.C.B. to mother P.C.B.) VUC8027
Extension cables (module P.C.B. to mother P.C.B.) JGS0116, JGS0098
Others Screw lock RZZ0L01
Grease JGS0091
JGS0092
Lubricant JZS0648
Grease JGS0101
Confirmation CD test disc SZZP1054C
VCD test disc PVCD_K06
Electrical adjustment Oscilloscope
Probe
AV cable VJA0658
TV monitor
General General tools (Screw driver. etc)
Static electricity countermeasures Soldering iron (with ESD countermeasure)
Anti-static wrist strap
Conductive material (conductive sheet)
7.2. Storing and Handling Test Discs
·Surface precision is vital for DVD test discs. Be sure to store and handle them carefully.
1.Do not place discs directly onto the workbench, etc., after use.
2.Handle discs carefully in order to maintain their flatness.
Place them into their case after use and store them vertically. Store discs in a cool place where they are not exposed to
direct sunlight or air from air conditioners.
3.Accurate adjustment will not be possible if the disc is warped from being placed on a surface made of glass, etc. If this
happens, use a new test disc to make optical adjustments.
4.If adjustment is done using a warped disc, the adjustment will be incorrect and some discs will not be playable.
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DVD-RV60

8.1. Operating Instructions
8 General Description
Main unit
1Standby/on switch (POWER, Í/I)
Press to switch the unit from on to standby mode or vice versa.
In standby mode, the unit is still consuming a small amount of
power.
2Disc tray
3Disc tray open/close button (<OPEN/CLOSE)
4Stop button (∫)
5Pause button (;)
6Play button (1)
7FL display
8Standby indicator (ÍSTANDBY)
When the unit is connected to the AC mains supply, this indicator
lights up in standby mode and goes out when the unit is turned on.
9Virtual Surround Sound button/indicator (V.S.S.)
:Cinema button/indicator (CINEMA)
;Skip buttons (:, 9)
<Shuttle dial (6, 5)
=Rotates during play.
Rotates fast clockwise or counterclockwise during
rapid advance (rapid reverse).
Rotates slowly clockwise or counterclockwise
during slow-motion play.
Illuminates in the stop mode.
>Illuminates during play.
Flashes when the RESUME function is ON.
?Illuminates during repeat play.
@Illuminates in the still picture (pause) mode.
AElapsed playing time from the start of the title/track during
play
BAudio channel information recorded in the disc being
played (e.g. 2ch or 5.1ch)
CA DVD is loaded.
DIlluminates when you can change the angle.
EIlluminates during program play.
FTitle/chapter number
Track number
GLinear PCM of 96 kHz sampling is being played.
HLinear PCM of 24 bit is being played.
Buttons such as 1function in exactly the same way as
the buttons on the main unit.
Remote control
ITop menu button (TOP MENU)
JCursor buttons (3, 4, 2, 1)/Enter button (ENTER)
KDisplay button (DISPLAY)
LSubtitle button (SUBTITLE)
MPlay mode button (PLAY MODE)
NRepeat mode button (REPEAT MODE)
OA-B repeat button (A-B REPEAT)
PAction button (ACTION)
QSlow/Search buttons (6, 5SLOW/SEARCH)
RMenu button (MENU)
SReturn button (RETURN)
TAudio button (AUDIO)
UAngle button (ANGLE)
VNumeric buttons (1–9, 0, S10)
≥To select a 2-digit number
Example: To select track 23
Press [S10], then [2] and [3].
WCancel button (CANCEL)
aSurround (left)
fFront (left)
bCenter
cSurround (right)
dSubwoofer
eFront (right)
DVD
PROG.
ANGLE
96kHz 24bit
=>?@ A B
CD F GHE
;1∫?
CINEMA
OPEN/CLOSE
V.S.S.
<
:9
POWER
6 6
Í/I
Í?
STANDBY
1 2 3 4 5 6
;<87 9:
POWER
STOP PAUSE PLAY
OPEN/CLOSE
SKIP
TOP MENU MENU
DISPLAY
PLAY MODE SUBTITLE AUDIO ANGLE
ENTER
RETURN
123
A-B REPEAT
456
789
ACTION CANCEL
0 S 10
6:9 5
∫? ; 1
SLOW / SEARCH
V.S.S.
<
H
REPEAT MODE
1
3
6
Q
R
S
U
V
W
T
4
;
I
K
M
N
O
9
P
J
5
L
V-CD
DVD
V-CD CD
DVD
DVD
V-CD CD
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DVD-RV60