Panasonic High-Tro-Reel User manual

©PanasonicCorporation2012
For keeping
High-Tro-Reel Operation Manual
＜Tension Type＞( Without CE Type ) Indoor Use Only
■Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■After reading, keep this Operation / Installation Manual with you for your reference.
■Ask qualified electrician for troubleshooting and maintenance.
Please be sure to show this Operation / Installation Manual to that engineer.
■We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
environment, etc. butdegrading the year.
 In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
・ For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
・If you have trouble checking in, please contact the electrician.
・This product is an important asset - customers. Please check and the following things must be observed.
・This product is an important asset of customers. Please check and understand the following text carefully.
In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●Do not modify the Tro-Reel HS in any way. Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●The replacement product is required for electrical worker qualifications.
●Do not use the collector shoes past replacement indication lines.
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
● To prevent electric shock, be sure to turn off the power before starting any inspection. Otherwise, electric shock may occur.
●Be sure to do a pre-use test run of equipment and do periodic inspections.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
generated or a place where cutting oil is directly splashed. Electric shock, fire or damage due to equipment falling may occur.
●Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit’s
conductor surface.poor contact may occur.
●
Traveling speed must be 300m/min. or less. (60m/min.or less in guide caps mounting section). However, further
restrictions may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
●
If products are not used for a long period of time, the unit’s conductor surfaces may become oxidized, resulting in poor contact.
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
●During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
● When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand. Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
Observe, damage to the ducts, may cause injury.
●When filing the ends of the duct, use protective gear such as glasses. Otherwise, your finger may be injured.
●Be sure to remove burrs using file after cutting, drilling. Observe may cause injury to your fingers.
●
When replacing the current collector arm, Be sure that collector arms are mounted parallel to the duct unit with no twisting.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
●When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
Failure to do so may cause fire due to sparks.
Warning
Caution
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
PanasonicCorporationPowerComponentsBusinessUnit
1048,kadoma,kadoma,oosaka,571-8686,japanTelephone:[phone]

ー 38 ー
MaintenancescheduleofHigh-Tro-Reel(TensionType)
Pleasecheckbythemaintenancetablebasedonthismaintenanceschedule.
RefertothemaintenancetableofP.37foraconcretecheckitem.
Atintroduction The5thyear  The10thyear
Maintenancedonebytheelectricalworktrader.
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
・ Checkthepresenceofremarkabledirtofthesurfaceoftheconductor.
(Onceevery3to6months)→Cleanitwiththecottonwasteetc.
・ ChecktheTro-Reelunitdoesn'tbecomeitinazigzagline.
(Onceevery3to6months)→Reviewthesizebetweenconductorsinthejoint.
・ ChecktheTro-Reelunitisnotawayfromthehanger.
(Onceevery3to6months)→InstalltheTro-Reelunitonthehanger.
・
Checkwhetherthereisnot crackand alackoftheinsulationsheath
 (Onceevery3to6months)
→ProductexchangerecommendationthatexchangestheTro-Reelunit.
High-Tro-Reelunit
・ Checkthecoilspringlength.(Onceevery3to6months)→Adjusttoproperlength.
・ Checkwhetherthereislooseningofthenutofthecoilspring.
(Onceevery3to6months)→Retighten.
・
Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Endtension
insulator
・ Checkwhetherthereislooseningofthefixationscrewortheterminalscrew.
(Onceevery3to6months)→Retighten.
・
Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Joiner
Centerfeed-injoiner
・ Checkwhetherthereislooseningofthenut.(Onceevery3to6months)→Retighten.
・ Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Ｈａｎｇｅｒ
・ Checkwhetherthereislooseningofthebolt.(Onceevery1to3months)→Retighten.
・ Checkwhetherwearhasreachedthereplacementline.(Onceevery1to3months)
→Exchangethecollector,whenwornouttothereplacementline.
・
Checkdamageofspringpinandrotationaxis,wear-outofmetalfittingsofspringreceiving.
 (Onceevery1to3months)→Exchangeproductswhendamageorabnormalityisfound.Pleasekeepnormal.
Collectorarm
Productexchange recommendation.
For keeping
High-Tro-Reel Operation Manual
＜Tension Type＞(CE Type) Indoor Use Only
■Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■After reading, keep this Operation / Installation Manual with you for your reference.
■Ask qualified electrician for troubleshooting and maintenance.
Please be sure to show this Operation / Installation Manual to that engineer.
■We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
environment, etc. butdegrading the year.
 In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
・ For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
・If you have trouble checking in, please contact the electrician.
・This product is an important asset - customers. Please check and the following things must be observed.
・This product is an important asset of customers. Please check and understand the following text carefully.
In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●Do not modify the Tro-Reel HS in any way. Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●The replacement product is required for electrical worker qualifications.
●Do not use the collector shoes past replacement indication lines.
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
● To prevent electric shock, be sure to turn off the power before starting any inspection. Otherwise, electric shock may occur.
●Be sure to do a pre-use test run of equipment and do periodic inspections.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
generated or a place where cutting oil is directly splashed. Electric shock, fire or damage due to equipment falling may occur.
●Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit’s
conductor surface.poor contact may occur.
●
If products are not used for a long period of time, the unit’s conductor surfaces may become oxidized, resulting in poor contact.
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
●During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
● When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand. Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
Observe, damage to the ducts, may cause injury.
●When filing the ends of the duct, use protective gear such as glasses. Otherwise, your finger may be injured.
●Be sure to remove burrs using file after cutting, drilling. Observe may cause injury to your fingers.
●
When replacing the current collector arm, Be sure that collector arms are mounted parallel to the duct unit with no twisting.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
●When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
Failure to do so may cause fire due to sparks.
●
Traveling speed must be 300m/min. or less. (60m/min.or less in guide caps mounting section). However, further
restrictions may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
●
Be sure to use the unit for earth and to connection.
Warning
Caution
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.

ー 37 ー
High-Tro-Reel Installation Manual
●
Do not modify the Tro-Reel HS in any way.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
Install this product according to the construction rules in Electrical Equipment Technical Standards .
Especially for the primary side of power supply of the duct, use an adequate over-current breaker.
●
Installation must be carried out correctly according to this Installation/Operation Manual included with the products.
Improper installation may result in electric shock, fire or damage due to equipment falling.
■Before assembling, be sure to read through this Operation / Installation Manual for correct assembly.
■The work must be performed by a qualified engineer.
■After setup、Please pass this Operation Manual / Installation Manual to the customer.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is generated
or a place where cutting oil is directly splashed.
Electric shock, fire or damage due to equipment falling may occur.
●
Position the opening of a unit facing downward or sideways. If installed with the opening facing upward, a unit may produce
sparks, causing fire, poor contact or separation of collector arms from wires.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.
Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from
Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.
Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.
Observe may cause injury to your fingers.
●
Use products only within the specified rating and load capacity.
Violation of specified ranges may cause burning or fire.
●
Firmly fix this product to the material of construction and construct it.
Otherwise, fire or damage due to falling of equipment may occur.
●
Construct the material of construction that installs the product firmly.
Otherwise, damage due to falling of equipment may occur.
Warning
Caution
＜Tension Type＞( Without CE Type ) Indoor Use Only
Amountofwearoftheconductoriscorrect?
Amountofwearoftheconductor：0.5mmorless
Ifitexceedsathresholdamountofwear,pleasereplacethemain
conductorIncaseofwearingdowntothereplacementindication
lineatnextinspection,pleasereplaceearlierthanusual.
Checktheamountofwearofthecollectorandconductor
oftheduct,replaceitifnecessary.
Name Inspectingpoint Contentsofinspection Remedy
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◯
◯
◯
◯
◯
◯
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◯
◯
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◯
◯
◯
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※
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Result Measures Inspectioncycle(standard)
Onceevery3
to6months
High-Tro-Reel
unit
Endtension
insulator
Joiner
Conductor
Unit
Unit
Insulatingsheath
Coilspring
Insulator
Resinsection
Cover
Connection
Cover
Checktoseeifthereisanyforeignparticlesadheringon
itsslidingsurfaceorifitisseriouslycontaminated.
Cleanwithaspecificpurposecleanerorwastecloth.
Adjustthecoilspringlengthtobeadequate.
WhenapplyingtensiontotheHigh-Tro-Reelunit,
besuretotightenthenutsonthetensionboltsevenly.
Removeanyprotrusion(convex)onthearcscratchusingafile.
Reviewdistancebetweenconductorsatconnectingsection.
Reviewforanydislocatedpositionontheunit.Correctifany.
Adjusttheunittobeparallel.
Replaceifcrackedorbrokensheathisfound.
Retighten.
Retighten.
Replaceifcrackedorbrokensheathisfound.
Attachthecoverforoffordrop-outofthecover.
Correcttheconnectionforapertureordifferenceinlevel.
D ooveragainthecuttingandcorrectforseriousflaworcrack.
Retighten.
Replacethecoverifcrackedorbrokenonresinisfound.
Attachthecoverforanyoffordrop-outofthecover.
Isthereanyarkgeneratedprotrusion
(convexshaped)onitsslidingsurface?
Istheunitmovinginzigzagway?
Isn'ttheunitdislocatedfromthehanger?
Istheunitmountedparalleltothetravelingrail?
Isthereanycrackedorbroken?
Don'ttheinsulatedsheathandtheresinpartof
collectorspinningshafttouch?
Isthecoilspringlengthadequate?
Isthereanynut(doublenut)ofcoilspringloosen?
Isthereanyfeed-interminalscrewloosen?
Isthereanycrackedorbrokenonresinsection?
Isthereanyoffordrop-outonthecover?
Isthereanyapertureordifferenceinlevelbetweenconductors?
Isthereanyseriousflaworcrackontheconductorsurface?
Isthereanyfixedscrewloosen?
Isthereanycrackedorbrokenonresinsection?
Isthereanyoffordrop-outonthejoinercover?
Confirminsulationresistanceandcontactresistance
levelaccordingtotheGovernmentRulesinyourcountry.
Onceevery1
to3months
Hanger
Collectorarm
High-Tro-Reel
Nut
Resinsection
Collector
shoes
Arm
Springpin
Spinningshaft
Springbearingmetal
Leadwire
Mountmetal
Adjustitsmountingdimension.
Correcttobematchthecenters.
Correcttwisting.
Replacethearmifthereiscurveorvariation.
Replaceifchiporbrokenspringpinisfound.
Replaceifcrackedorbrokenspinningshaftisfound.
Replacethecollectorshoesifthereisweartoreplacementindicationline.
I fthereisdamage,replacethecollectorshoes.
Ifthecollectorshoespulled,correcttohaveextralengthonleadwire.
Retighten.
Replaceifcrackedorbrokensheathisfound.
Replacethecollectorshoesifthereisweartoreplacementindicationline.
Removetheprotrusion(convex)onthearcscratchusingafile.
Removetheburusingasandpaper.
Retighten.
Isthereanymountingnutloosen?
Isthereanycrackedorbrokenonresinsection?
Isthereanyseriousweartoreplacementindicationline.
Isthereanyarkgeneratedprotrusion(convexshaped)?
Isthereanyburgenerated?
Isthereanymountingboltloosen?
Isthearminstallingdimensioncorrect?
Dislocationinleftandrightdirection:±10mmorless
Positionofmountrodandslidingsurface
(movablerange):90±20mm
Isthereanyserioustwistingonthemountrod?
Isthereanycurveorvariationonthearm?
Isthereanychiporbroken?
Isthereanycrackedorbrokenonthespinningshaft?
Isthereanywearorholeloosenonspringbearingmetal?
Isthereanydamageonthesheathofleadwire?
Isthecollectorshoespulledbytheleadwire?
Arethecentersofthecollectorarmmounted
metalandtheHi-Tro-Reelunitmatching?
Center
feed-injoiner
Joiner
(withoutfeed
-interminal)
Joints
Terminal
Cover
Istherealargegapbetweenthetowconductors?
Isthereasignificantdamageandcracksonconductorsurface?
Istherealoosethescrews?
Istherealoosetheterminalscrews?
Isthereadamageorcracksintheresin?
IsthereaoutofJoinercoverordropout?
Fixtheconductorconnectionsection.
Re-processingterminalagain,andfix
Tightenscrewsmore.
Tightenscrewsmore.
Replacethecover.
Attachedtothecover
Istherealoosethescrews? Tightenscrewsmore.
○：
Exchangerequired
Measures
●： Finishedwithexchange
△： Adjustmentrequired
▲： Finishedwithadjustment
Result
○ ： Normal
×
： Abnormality
Atitle Checkday YDM Thecheck
personincharge
Trial run・Periodic inspection・Maintenance table
・ Inspections item at the time of the pre-use test run(Checking at periodic inspection).
・For using safely, please inspect the system one month after starting regular
operation.
・The inspection cycle is mentioned below. However, determine your own
inspection cycle based on the actual operating rate and environmental condition.
・Items in bold: Inspection items requiring particular attention.
Notes
＜To Maintenance manager＞
Ambient temperature
during installation
Tension(N)
4508
3332
（For transverse）
115
70（For transverse）
3136
2254
（For transverse）
125
75（For transverse）
10℃ or lower
11〜40℃
Coil spring length,()mm
Collectorarm
supportparts
fortransverse
Aretheremodificationofaspring(6.2mmormore
clearancebetweenthespring)orrustonthespring?
Arethereabnormalwear?
Deformationofthespring,ifthereisrust,replace
Ifthereisabnormalwearofthearm,replacethecollectorarm.

ー 37 ー
High-Tro-Reel Installation Manual
●
Do not modify the Tro-Reel HS in any way.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
Install this product according to the construction rules in Electrical Equipment Technical Standards .
Especially for the primary side of power supply of the duct, use an adequate over-current breaker.
●
Installation must be carried out correctly according to this Installation/Operation Manual included with the products.
Improper installation may result in electric shock, fire or damage due to equipment falling.
■Before assembling, be sure to read through this Operation / Installation Manual for correct assembly.
■The work must be performed by a qualified engineer.
■After setup、Please pass this Operation Manual / Installation Manual to the customer.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is generated
or a place where cutting oil is directly splashed.
Electric shock, fire or damage due to equipment falling may occur.
●
Position the opening of a unit facing downward or sideways. If installed with the opening facing upward, a unit may produce
sparks, causing fire, poor contact or separation of collector arms from wires.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.
Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from
Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.
Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.
Observe may cause injury to your fingers.
●
Use products only within the specified rating and load capacity.
Violation of specified ranges may cause burning or fire.
●
Firmly fix this product to the material of construction and construct it.
Otherwise, fire or damage due to falling of equipment may occur.
●
Construct the material of construction that installs the product firmly.
Otherwise, damage due to falling of equipment may occur.
Warning
Caution
＜Tension Type＞( Without CE Type ) Indoor Use Only
Amountofwearoftheconductoriscorrect?
Amountofwearoftheconductor：0.5mmorless
Ifitexceedsathresholdamountofwear,pleasereplacethemain
conductorIncaseofwearingdowntothereplacementindication
lineatnextinspection,pleasereplaceearlierthanusual.
Checktheamountofwearofthecollectorandconductor
oftheduct,replaceitifnecessary.
Name Inspectingpoint Contentsofinspection Remedy
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
◯
※
◯
◯
◯
◯
Result Measures Inspectioncycle(standard)
Onceevery3
to6months
High-Tro-Reel
unit
Endtension
insulator
Joiner
Conductor
Unit
Unit
Insulatingsheath
Coilspring
Insulator
Resinsection
Cover
Connection
Cover
Checktoseeifthereisanyforeignparticlesadheringon
itsslidingsurfaceorifitisseriouslycontaminated.
Cleanwithaspecificpurposecleanerorwastecloth.
Adjustthecoilspringlengthtobeadequate.
WhenapplyingtensiontotheHigh-Tro-Reelunit,
besuretotightenthenutsonthetensionboltsevenly.
Removeanyprotrusion(convex)onthearcscratchusingafile.
Reviewdistancebetweenconductorsatconnectingsection.
Reviewforanydislocatedpositionontheunit.Correctifany.
Adjusttheunittobeparallel.
Replaceifcrackedorbrokensheathisfound.
Retighten.
Retighten.
Replaceifcrackedorbrokensheathisfound.
Attachthecoverforoffordrop-outofthecover.
Correcttheconnectionforapertureordifferenceinlevel.
D ooveragainthecuttingandcorrectforseriousflaworcrack.
Retighten.
Replacethecoverifcrackedorbrokenonresinisfound.
Attachthecoverforanyoffordrop-outofthecover.
Isthereanyarkgeneratedprotrusion
(convexshaped)onitsslidingsurface?
Istheunitmovinginzigzagway?
Isn'ttheunitdislocatedfromthehanger?
Istheunitmountedparalleltothetravelingrail?
Isthereanycrackedorbroken?
Don'ttheinsulatedsheathandtheresinpartof
collectorspinningshafttouch?
Isthecoilspringlengthadequate?
Isthereanynut(doublenut)ofcoilspringloosen?
Isthereanyfeed-interminalscrewloosen?
Isthereanycrackedorbrokenonresinsection?
Isthereanyoffordrop-outonthecover?
Isthereanyapertureordifferenceinlevelbetweenconductors?
Isthereanyseriousflaworcrackontheconductorsurface?
Isthereanyfixedscrewloosen?
Isthereanycrackedorbrokenonresinsection?
Isthereanyoffordrop-outonthejoinercover?
Confirminsulationresistanceandcontactresistance
levelaccordingtotheGovernmentRulesinyourcountry.
Onceevery1
to3months
Hanger
Collectorarm
High-Tro-Reel
Nut
Resinsection
Collector
shoes
Arm
Springpin
Spinningshaft
Springbearingmetal
Leadwire
Mountmetal
Adjustitsmountingdimension.
Correcttobematchthecenters.
Correcttwisting.
Replacethearmifthereiscurveorvariation.
Replaceifchiporbrokenspringpinisfound.
Replaceifcrackedorbrokenspinningshaftisfound.
Replacethecollectorshoesifthereisweartoreplacementindicationline.
I fthereisdamage,replacethecollectorshoes.
Ifthecollectorshoespulled,correcttohaveextralengthonleadwire.
Retighten.
Replaceifcrackedorbrokensheathisfound.
Replacethecollectorshoesifthereisweartoreplacementindicationline.
Removetheprotrusion(convex)onthearcscratchusingafile.
Removetheburusingasandpaper.
Retighten.
Isthereanymountingnutloosen?
Isthereanycrackedorbrokenonresinsection?
Isthereanyseriousweartoreplacementindicationline.
Isthereanyarkgeneratedprotrusion(convexshaped)?
Isthereanyburgenerated?
Isthereanymountingboltloosen?
Isthearminstallingdimensioncorrect?
Dislocationinleftandrightdirection:±10mmorless
Positionofmountrodandslidingsurface
(movablerange):90±20mm
Isthereanyserioustwistingonthemountrod?
Isthereanycurveorvariationonthearm?
Isthereanychiporbroken?
Isthereanycrackedorbrokenonthespinningshaft?
Isthereanywearorholeloosenonspringbearingmetal?
Isthereanydamageonthesheathofleadwire?
Isthecollectorshoespulledbytheleadwire?
Arethecentersofthecollectorarmmounted
metalandtheHi-Tro-Reelunitmatching?
Center
feed-injoiner
Joiner
(withoutfeed
-interminal)
Joints
Terminal
Cover
Istherealargegapbetweenthetowconductors?
Isthereasignificantdamageandcracksonconductorsurface?
Istherealoosethescrews?
Istherealoosetheterminalscrews?
Isthereadamageorcracksintheresin?
IsthereaoutofJoinercoverordropout?
Fixtheconductorconnectionsection.
Re-processingterminalagain,andfix
Tightenscrewsmore.
Tightenscrewsmore.
Replacethecover.
Attachedtothecover
Istherealoosethescrews? Tightenscrewsmore.
○：
Exchangerequired
Measures
●： Finishedwithexchange
△： Adjustmentrequired
▲： Finishedwithadjustment
Result
○ ： Normal
×
： Abnormality
Atitle Checkday YDM Thecheck
personincharge
Trial run・Periodic inspection・Maintenance table
・ Inspections item at the time of the pre-use test run(Checking at periodic inspection).
・For using safely, please inspect the system one month after starting regular
operation.
・The inspection cycle is mentioned below. However, determine your own
inspection cycle based on the actual operating rate and environmental condition.
・Items in bold: Inspection items requiring particular attention.
Notes
＜To Maintenance manager＞
Ambient temperature
during installation
Tension(N)
4508
3332
（For transverse）
115
70（For transverse）
3136
2254
（For transverse）
125
75（For transverse）
10℃ or lower
11〜40℃
Coil spring length,()mm
Collectorarm
supportparts
fortransverse
Aretheremodificationofaspring(6.2mmormore
clearancebetweenthespring)orrustonthespring?
Arethereabnormalwear?
Deformationofthespring,ifthereisrust,replace
Ifthereisabnormalwearofthearm,replacethecollectorarm.

ー 34 ー
ー 35 ー
■ Bracket dimension and installation position
Be sure to have enough brackets for the length
of the line. Two kinds of brackets are required:
end brackets and intermediate brackets.
・If using brackets other than those specified above, brackets of the same or superior strength must be used.
Failure to do so may cause damage due to falling of equipment.
・When mounting an end tension insulator, place one intermediate bracket 500mm away from the end bracket.
End tension insulator mounting section
Parallel installation
Spanner
■ Open the box and stretch the High-Tro-Reel unit.
■ Cutting the High-Tro-Reel unit to the length of the line.
High-Tro-Reel length= A−500mm
Distance between brackets, A
Hexagonal bolt (M10×30mm)
Cut the High-Tro-Reel
unit to 500mm shorter
length from the distance
between the brackets
at both ends (the range
of practical collector
serving +1m).
Bracket position
Hanger should be mounted on the bracket
beforehand on the ground.
●Cardboard box ●Crate
1
23
1
2
<30m and 50m coil>
<10m coil> High-Tro-Reel unit
High-Tro-Reel unit
High-Tro-Reel unit
Take the High-Tro-Reel unit out of
the box and roll it out.
Stand the box upright and
pull the High-Tro-Reel unit
out from the botto Lay the box horizontally
and pull the High-Tro-
Reel unit out of the box.
Notes
・When installing two or more High-Tro Reel lines, reinforce end tension
insulator brackets by increasing angle size by one step.
Failure to do so may cause damage due to falling of equipment.
Notes
・ Make sure brackets are parallel to the line.
Failure to do so may cause poor connect arm contact.
Notes
・Be careful that the end of the High-Tro-Reel unit doesn’t swing up.
・Be careful not to step on or band the Hight-Tro-Reel unit on the ground as this
may damage the unit.
Failure to do so may cause damage
Notes
High-Tro-Reel length= A-200mm
Distance between brackets, A (Less than 30m)
(For transverse)
1 Mounting hangers on the bracket
2 Stretching and cutting the High-Tro-Reel unit
Point of installation
Type and use of brackets Angle dimensions
For hangers
For end tension insulators
High-Tro-Reel unit installation method
4000
2000
Standard installation (general use)
Horizontal installation
End tension
insulator bracket
End tension
insulator bracket
about 500mm
about 500mm
Intermediate bracket for hangers
20
20
Center of 11mm hole
A
B
A
20
End tension insulator bracket
250〜300mm
11mm hole
Interval between hangers( )(mm)
−40×40×5
−75×40×5
Intermediate bracket for hanger
Stay angle (for reinforcement)
11mm hole
End tension insulator bracket
250〜300mm
about 500mm
A
250〜300mm
90
110
130
3P
4P
5P
130
Unit : mm
150
170
A B
11mm hole
■Mountingthebracket
[ unit: mm ]
● End tension insulator
(for none terminal)
Applies tension to
the High-Tro-Reel unit, and
absorbs sag,expansion and contraction.
■Ceoss-section
■Products outline
Notes
14
14
〈90Ａ〉
56
20 20
20 20 20
20 20
96
14
20 20
76
14
14
14
14
Cross-section Unit : mm
Unit : mm
Unit : mm
5Ｐ
4Ｐ
3Ｐ 56
76
20 20 20
14
20 20
14
20 20
96
14
20 20
14
14
Cross-section
Cross-section
5Ｐ
4Ｐ
4Ｐ
3Ｐ
76
20 20 20
15
14
56
20 20
15
14
3Ｐ
〈150A・200A〉
●150A.PVC75
200A.PVC95（ H e a t p r o o f ）
〈60Ａ〉
25
mm
25
mm
length of the line laid down
Use joiner maximum 100m
Without joiner maximum 50m
Installation Procedures for High-Tro-Reel
<Tension Type>
■Installation procedure
M10
12
※90
※※107
※90
※※107
25
25
●Downward installation ●Horizontal installation
Collector arm mount rod, 25mm×25mm
(not included)
12
Asterisk (※) indicates the conductor sliding surface.
The asterisk (※※) indicates the dimensions at the hanger mounting bracket section.
Collector arm mount rod, 25mm×25mm
(not included)
40 or
more
● End tension insulator (Putting under cable)
On both supply and tightening of the body.
●Collector arm
Collects power during travel. Able to travel at
300m/min. on a straight section.
●Joiner
Connects the High-Tro-Reel units together in
long installations.(more then 50m) Can also
feed power to 60A and 90A High-Tro-Reel units.
●Hanger
Fixes the High-Tro-Reel units to a building structure at
an interval of 4m or less for standard installations, and
2m or less for horizontal installations.
●Center feed-in joiner
Connect the High-Tro-Reel unit together in long installations.
Can also feed power to 150A and 200A High-Tro-Reel unit.
The lead-in-side set up a hanger at 450〜550 mm,
the other side set up a hangar at 550〜750 mm
●High-Tro-Reel unit (tension type)
3P, 4P, 5P; 600V; 60A, 90A
3P, 4P; 150A, 200A
10m, 30m, 50m/coil
Please see below 24P. when use CE type
2.The collector arm mount rod
must be properly mounted
without any twisting.
1. When collector arm mount rod set up a reference
position, the operating range from 70mm〜
110mm of collector arm set up to be twisting.
3.Set it up so that the collector
arm mount rod may become
parallel to the high tro-reel
unit.
90
mm
Within2mm
Within2mm
110mm
Collector arm mount rod
70mm

ー 34 ー
ー 35 ー
■ Bracket dimension and installation position
Be sure to have enough brackets for the length
of the line. Two kinds of brackets are required:
end brackets and intermediate brackets.
・If using brackets other than those specified above, brackets of the same or superior strength must be used.
Failure to do so may cause damage due to falling of equipment.
・When mounting an end tension insulator, place one intermediate bracket 500mm away from the end bracket.
End tension insulator mounting section
Parallel installation
Spanner
■ Open the box and stretch the High-Tro-Reel unit.
■ Cutting the High-Tro-Reel unit to the length of the line.
High-Tro-Reel length= A−500mm
Distance between brackets, A
Hexagonal bolt (M10×30mm)
Cut the High-Tro-Reel
unit to 500mm shorter
length from the distance
between the brackets
at both ends (the range
of practical collector
serving +1m).
Bracket position
Hanger should be mounted on the bracket
beforehand on the ground.
●Cardboard box ●Crate
1
23
1
2
<30m and 50m coil>
<10m coil> High-Tro-Reel unit
High-Tro-Reel unit
High-Tro-Reel unit
Take the High-Tro-Reel unit out of
the box and roll it out.
Stand the box upright and
pull the High-Tro-Reel unit
out from the botto Lay the box horizontally
and pull the High-Tro-
Reel unit out of the box.
Notes
・When installing two or more High-Tro Reel lines, reinforce end tension
insulator brackets by increasing angle size by one step.
Failure to do so may cause damage due to falling of equipment.
Notes
・ Make sure brackets are parallel to the line.
Failure to do so may cause poor connect arm contact.
Notes
・Be careful that the end of the High-Tro-Reel unit doesn’t swing up.
・Be careful not to step on or band the Hight-Tro-Reel unit on the ground as this
may damage the unit.
Failure to do so may cause damage
Notes
High-Tro-Reel length= A-200mm
Distance between brackets, A (Less than 30m)
(For transverse)
1 Mounting hangers on the bracket
2 Stretching and cutting the High-Tro-Reel unit
Point of installation
Type and use of brackets Angle dimensions
For hangers
For end tension insulators
High-Tro-Reel unit installation method
4000
2000
Standard installation (general use)
Horizontal installation
End tension
insulator bracket
End tension
insulator bracket
about 500mm
about 500mm
Intermediate bracket for hangers
20
20
Center of 11mm hole
A
B
A
20
End tension insulator bracket
250〜300mm
11mm hole
Interval between hangers( )(mm)
−40×40×5
−75×40×5
Intermediate bracket for hanger
Stay angle (for reinforcement)
11mm hole
End tension insulator bracket
250〜300mm
about 500mm
A
250〜300mm
90
110
130
3P
4P
5P
130
Unit : mm
150
170
A B
11mm hole
■Mountingthebracket
[ unit: mm ]
● End tension insulator
(for none terminal)
Applies tension to
the High-Tro-Reel unit, and
absorbs sag,expansion and contraction.
■Ceoss-section
■Products outline
Notes
14
14
〈90Ａ〉
56
20 20
20 20 20
20 20
96
14
20 20
76
14
14
14
14
Cross-section Unit : mm
Unit : mm
Unit : mm
5Ｐ
4Ｐ
3Ｐ 56
76
20 20 20
14
20 20
14
20 20
96
14
20 20
14
14
Cross-section
Cross-section
5Ｐ
4Ｐ
4Ｐ
3Ｐ
76
20 20 20
15
14
56
20 20
15
14
3Ｐ
〈150A・200A〉
●150A.PVC75
200A.PVC95（ H e a t p r o o f ）
〈60Ａ〉
25
mm
25
mm
length of the line laid down
Use joiner maximum 100m
Without joiner maximum 50m
Installation Procedures for High-Tro-Reel
<Tension Type>
■Installation procedure
M10
12
※90
※※107
※90
※※107
25
25
●Downward installation ●Horizontal installation
Collector arm mount rod, 25mm×25mm
(not included)
12
Asterisk (※) indicates the conductor sliding surface.
The asterisk (※※) indicates the dimensions at the hanger mounting bracket section.
Collector arm mount rod, 25mm×25mm
(not included)
40 or
more
● End tension insulator (Putting under cable)
On both supply and tightening of the body.
●Collector arm
Collects power during travel. Able to travel at
300m/min. on a straight section.
●Joiner
Connects the High-Tro-Reel units together in
long installations.(more then 50m) Can also
feed power to 60A and 90A High-Tro-Reel units.
●Hanger
Fixes the High-Tro-Reel units to a building structure at
an interval of 4m or less for standard installations, and
2m or less for horizontal installations.
●Center feed-in joiner
Connect the High-Tro-Reel unit together in long installations.
Can also feed power to 150A and 200A High-Tro-Reel unit.
The lead-in-side set up a hanger at 450〜550 mm,
the other side set up a hangar at 550〜750 mm
●High-Tro-Reel unit (tension type)
3P, 4P, 5P; 600V; 60A, 90A
3P, 4P; 150A, 200A
10m, 30m, 50m/coil
Please see below 24P. when use CE type
2.The collector arm mount rod
must be properly mounted
without any twisting.
1. When collector arm mount rod set up a reference
position, the operating range from 70mm〜
110mm of collector arm set up to be twisting.
3.Set it up so that the collector
arm mount rod may become
parallel to the high tro-reel
unit.
90
mm
Within2mm
Within2mm
110mm
Collector arm mount rod
70mm

ー 32 ー
ー 33 ー
②
①
⑤
According to the following,
■ Set the terminal and the terminal plate , the insulation sheet to the End tension insulator from the top and sides.
Terminal
High-Tro-Reel unit
(Point 1of execution)
Installing the terminal into the
direction which the needle of terminal
stick into the sheath side of the High-Trp-Reel.
Terminal plate- LB
Fixation screw
④
End tension insulator
(1) Mounting the terminal from the upper
(Point 3of execution)
Insert until the Reel to touches the
inner wall of the insulator.
4Mounting an end tension insulator on the High-Tro-Reel
When mount the terminal plates, Please see 󱫌Feeding power to
the High-Tro-Reel(Crimp terminal sequence and mounting direction of the terminal plate).
Feeding from horizontal
①Set the central terminal and the terminal plate-LB.(Point 1of execution)
②①Fit the insulator terminal tightening, 2mm shifted to the side theHigh-Tro-Reel unit
③To arrange like terminal plate -LB (Point 2of execution), and tighten temporarily
the fixation screw to facilitate the insertion of the High-Tro-Reel unit.
④Move the terminal plate to the direction of the arrow by 5mm.(Point 3of execution)
⑤Tighten terminal plate-LB by the fixation screw temporarily.(Point 4of execution)
High-Tro-Reel unit
・ When installing the terminal plate in the
conductors, Push firmly until the High-Tro-Reel
to touches the inner wall of the insulator.
・ Install the High-Tro-Reel unit so that the End
tension insulator may become straight.
Caution
High-Tro-Reel unit
End tension insulator
９０ °
(Point 4of execution)
Tighten temporary after confirming whether the
terminal plate-LB and the end tentsion insulator are
the horizontal compared with the High-Tro-Reel unit. (Point 2of execution)
Terminal plate- LB
Set up the terminal plate- LB
so as not to incline.
Gap
Tighten
temporarily
③
Move the terminal plate to the
direction of the arrow by 5mm.
1. Cut a sheath according to the size that exists in figure.
 ・ Pleaseusethegimletorthefile.
・After an insulation sheath cut, please confirm that
the cut powder of the insulation
sheath doesn't stick to the conductor surface (a copper
sheet). might be the fire by the poor contact.
1. Make the dimension shown in Figure <A> on the
High-Tro-Reel unit, and cut the top, side and bottom of the
insulating sheath using a hacksaw.On the top surface,
make a thin cut line down to the conductor steel plate.
(For 90 A, 150 A, 200 A cut only the insulating sheath)
2. Cut the insulating sheath using a ４〜５mm drill bit, as
shown on Figure <B>.Slightly exaggerating the cut to the
side ((Working ①󲰜②), as shown in Figure <C>.makes
the insulating sheath easier to remove.
3. Break off the upper conductor (steel plate) at the cut line.
(Not necessary with 90A, 150A or 200A units.) After cutting
the insulating sheath, remove the burrs using a knife.
Failure to do so may cause poor collector arm contact.
Completed Figure
Completed Figure
Completed Figure
90°
Conductor (steel plate)
30mm

Conductor (copper plate)
Insulating sheath
Insulating sheath
Top
Side
Bottom
30mm 12mm
83mm
4〜5mm
4〜5mm
filing
・If the High-Tro-Reel unit is curled, be sure to straighten it before cutting.
・Any unnecessary protrusions on the conductor should be cut off.
Notes
Narrow
Short
83mm

Conductor (steel plate)
Conductor (copper plate)
Conductor (copper plate)
Filing(recommendation): The file-saw
type M is made by Nigata seik.
＜A＞
＜C＞
＜D＞
＜B＞
3Cutting the High-Tro-Reel unit
Conductor Insulating sheath
Area of the insulating
sheath to be cut
4〜5mm
Area of the insulating
sheath to be cut
Conductor (steel plate)
Conductor (copper plate)
Insulating sheath
Move the drill in the direction of the
arrow in the numerical order shown.
12
3
4〜5mm drill bit
Processing for the End tension insulator
Cut powder
Processing for the center feed-in joiner
・Cut a narrow insulating sheath, or shorter, can not be inserted into the
insulator.
HighTro-Reel unit can not be secured, it may fall fire.
Caution
・Be careful not to damage the conductor(copper plate) when cutting
whit a hacksaw.
Failure to do so may cause damage due to failing of
equipment.
Caution
・The cut steel plates are needed when
connected to the main unit.
Caution

ー 32 ー
ー 33 ー
②
①
⑤
According to the following,
■ Set the terminal and the terminal plate , the insulation sheet to the End tension insulator from the top and sides.
Terminal
High-Tro-Reel unit
(Point 1of execution)
Installing the terminal into the
direction which the needle of terminal
stick into the sheath side of the High-Trp-Reel.
Terminal plate- LB
Fixation screw
④
End tension insulator
(1) Mounting the terminal from the upper
(Point 3of execution)
Insert until the Reel to touches the
inner wall of the insulator.
4Mounting an end tension insulator on the High-Tro-Reel
When mount the terminal plates, Please see 󱫌Feeding power to
the High-Tro-Reel(Crimp terminal sequence and mounting direction of the terminal plate).
Feeding from horizontal
①Set the central terminal and the terminal plate-LB.(Point 1of execution)
②①Fit the insulator terminal tightening, 2mm shifted to the side theHigh-Tro-Reel unit
③To arrange like terminal plate -LB (Point 2of execution), and tighten temporarily
the fixation screw to facilitate the insertion of the High-Tro-Reel unit.
④Move the terminal plate to the direction of the arrow by 5mm.(Point 3of execution)
⑤Tighten terminal plate-LB by the fixation screw temporarily.(Point 4of execution)
High-Tro-Reel unit
・ When installing the terminal plate in the
conductors, Push firmly until the High-Tro-Reel
to touches the inner wall of the insulator.
・ Install the High-Tro-Reel unit so that the End
tension insulator may become straight.
Caution
High-Tro-Reel unit
End tension insulator
９０ °
(Point 4of execution)
Tighten temporary after confirming whether the
terminal plate-LB and the end tentsion insulator are
the horizontal compared with the High-Tro-Reel unit. (Point 2of execution)
Terminal plate- LB
Set up the terminal plate- LB
so as not to incline.
Gap
Tighten
temporarily
③
Move the terminal plate to the
direction of the arrow by 5mm.
1. Cut a sheath according to the size that exists in figure.
 ・ Pleaseusethegimletorthefile.
・After an insulation sheath cut, please confirm that
the cut powder of the insulation
sheath doesn't stick to the conductor surface (a copper
sheet). might be the fire by the poor contact.
1. Make the dimension shown in Figure <A> on the
High-Tro-Reel unit, and cut the top, side and bottom of the
insulating sheath using a hacksaw.On the top surface,
make a thin cut line down to the conductor steel plate.
(For 90 A, 150 A, 200 A cut only the insulating sheath)
2. Cut the insulating sheath using a ４〜５mm drill bit, as
shown on Figure <B>.Slightly exaggerating the cut to the
side ((Working ①󲰜②), as shown in Figure <C>.makes
the insulating sheath easier to remove.
3. Break off the upper conductor (steel plate) at the cut line.
(Not necessary with 90A, 150A or 200A units.) After cutting
the insulating sheath, remove the burrs using a knife.
Failure to do so may cause poor collector arm contact.
Completed Figure
Completed Figure
Completed Figure
90°
Conductor (steel plate)
30mm

Conductor (copper plate)
Insulating sheath
Insulating sheath
Top
Side
Bottom
30mm 12mm
83mm
4〜5mm
4〜5mm
filing
・If the High-Tro-Reel unit is curled, be sure to straighten it before cutting.
・Any unnecessary protrusions on the conductor should be cut off.
Notes
Narrow
Short
83mm

Conductor (steel plate)
Conductor (copper plate)
Conductor (copper plate)
Filing(recommendation): The file-saw
type M is made by Nigata seik.
＜A＞
＜C＞
＜D＞
＜B＞
3Cutting the High-Tro-Reel unit
Conductor Insulating sheath
Area of the insulating
sheath to be cut
4〜5mm
Area of the insulating
sheath to be cut
Conductor (steel plate)
Conductor (copper plate)
Insulating sheath
Move the drill in the direction of the
arrow in the numerical order shown.
12
3
4〜5mm drill bit
Processing for the End tension insulator
Cut powder
Processing for the center feed-in joiner
・Cut a narrow insulating sheath, or shorter, can not be inserted into the
insulator.
HighTro-Reel unit can not be secured, it may fall fire.
Caution
・Be careful not to damage the conductor(copper plate) when cutting
whit a hacksaw.
Failure to do so may cause damage due to failing of
equipment.
Caution
・The cut steel plates are needed when
connected to the main unit.
Caution

ー 30 ー
ー 31 ー
■ Mounting the High-Tro-Reel unit to the hanger
Insert one side of the High-Tro-Reel unit into the hanger
and push the other side in by hand.
Slit
Hanger High-Tro-Reel unit
■ Removing the High-Tro-Reel unit
Insert a screwdriver into the slit and pry it out.
Hight-Tro-Reel unit
Hanger
Slit
■ Temporarily fix t the High-Tro-Reel unit to the hanger
  in the proper order starting at the end.
1. Tightening the tension bolt to the insulator blanket by the fixation nut
2.
Temporarily fix t the High-Tro-Reel unit to the hanger in the proper order starting at the end.
Pull the High-Tro-Reel unit tight using rope, being sure to eliminate any sagging.
End tension insulator
Mounting direciton
High-Tro-Reel unit Hanger bracket
Pull here
Insulation sheet for
feeding from under
� Please note the direction
of the insulating sheet.
・ Install the terminal and the terminal plate,
to straight in the end tension insulator .
Failure to do so may damage due to
falling of equipment.
Mounting direciton
End tension insulator
for lateral movement
(For transverse)
(2) Mounting the terminal from side
Notes
5 Lifting the High-Tro-Reel unit and securing it to the brackets starting on the end tension insulator side.
Tension bolt Fixation nut
Feeding from
under
(Point 5of execution)
Easy to put a plate and pins inserted into
the side of terminal after mounting the unit.
※We are packing in assembly.
(Point 6of execution)
The terminal plate is different depending
on the power feeding.Please shown 󱫌
Feeding power to the High-Tro-Reel
(Crimp terminal sequenceand mounting
direction of the terminal plate).
(Point 7of execution)
Tighten after confirming whether the terminal plate
and the end tentsion insulator are the horizontal
compared with the High-Tro-Reel unit.
①
Terminal
Terminal plate-M
Terminal
plate-L
Insulating sheet
Fixation screw
M6×12
End tension insulator
④
②
③
High-Tro-Reel unit
After setting the High-Tro-Reel unit , the terminal,
and the terminal plate in the end tension insulator.
The terminal plate and the terminal where fixed
bolt M6×12 was tightened with the specified
torque cannot be used again.
Bend the insulation sheet
when tightening with the
Allen key.
Set up the terminal plate
so as not to incline.
Don't use
them again.
Please inquire of store purchased when the
terminal and the terminal plate are necessary.
・Tighten screws to
ensure.Failure, may fall fire.
Otherwise, electric shock or
fire may occur.
Caution
Gap
① Fitting the insulation sheet in the opening side of the end tension insulator.
②Insert the terminal.(Point 5of execution)
③Insert the terminal plates.(Point 6of execution)
④ Fully tighten the fixation screw <Table1 > the High-Tro-Reel,
 the terminal, the terminal plate, and the end tension insulator.
(Point 7of execution) (Proper torque: 7N • m ~ 9N • m)
Caution
End tension insulator
Coil spring
Nut
High-Tro-Reel unit
M10 tension bolt
Screw
End tension insulator
for lateral movement
High-Tro-Reel unit
M10 tension bolt
Coil spring
Nut
End tension insulator bracket
<not included>
(For transverse)
●Coil spring length and tension
Ambient temperature
during installation Tension(N)
4508
3332
（For transverse）
115
70（For transverse）
3136
2254
（For transverse）
125
75（For transverse）
10� or lower
11〜40�
Coil spring length,()mm
Recommend using JIS standard crimp
terminals and insulating cap
●
Installing the cover and remove
(Mounting)
(Petching)
【For feeding from horizontal】
【For feeding from under】
●Crimp terminal sequence and
mountingdirection of the
terminal plate
The terminal arrangement for none terminal is the same for feeding from horizontal.
■ Pull the High-Tro-Reel unit tight and tighten the end tension insulator nuts snugly.
■ Connect the power wire; to the terminal plate using the crimp-on terminal.
・ When applying tension to the High-Tro-Reel unit, besure to tighten the nuts on the tension bolts evenly.
・ Do not excessively tighten so that the coil spring contacts. Otherwise, the conductor of the unit
may be disconnected.
・ After installation, run the truck for Hoist crane ten times to reconfirm coil spring tightening length.
Failure to do so may cause poor collector arm contact or separation from wires.
Notes
①①
②under the cover hook the
projection on the cover
②
under the cover
 hook the projection
 on the cover
③③
1. Mounted on the cover
1. Remove on the cover 1. Remove on the cover
1. Mounted on the cover
2. Mounted under cover
2. Remove under the cover
2. Remove under the cover
2. Mounted under cover
②②
①
①
Feeding from horizontal
③ Tab on the bottom
cover wear
① Remove the tab on
the bottom cover
① Wear on the
cover tab
Feeding from under / without terminal
Feeding from horizontal Feeding from under / without terminal
(Power is fed from the line end via an end tension insulator with a feed-in terminal.)
End tension insulator bracket
<not included>
Crimp-on terminal
(not included)
Insulation cover
(not included)
Power wire
(not included)
Terminal plate
Under cover
End tension insulator
(with feed-in terminal)
Terminal screw (M8×15)
7Feeding power to the High-Tro-Reel
6Tightening the High-Tro-Reel unit
② Remove the tab on
the cover
For 3P
Terminal plate-L
Crimp-on terminal
Crimp-on terminal
Terminal plate-M
Terminal plate-LB
Terminal screw(M8×15)
(Tightening torque:22N・m〜25N・m)
For 4P For 5P
Terminal plate
M×3
Terminal plate LB
Terminal plate
M×4
Terminal plate LB
Terminal plate
L×4
Crimp-on terminal
Crimp-on
terminal
Crimp-on terminal
Terminal plate
M×4
Terminal
plate L
Crimp-on terminal

ー 30 ー
ー 31 ー
■ Mounting the High-Tro-Reel unit to the hanger
Insert one side of the High-Tro-Reel unit into the hanger
and push the other side in by hand.
Slit
Hanger High-Tro-Reel unit
■ Removing the High-Tro-Reel unit
Insert a screwdriver into the slit and pry it out.
Hight-Tro-Reel unit
Hanger
Slit
■ Temporarily fix t the High-Tro-Reel unit to the hanger
  in the proper order starting at the end.
1. Tightening the tension bolt to the insulator blanket by the fixation nut
2.
Temporarily fix t the High-Tro-Reel unit to the hanger in the proper order starting at the end.
Pull the High-Tro-Reel unit tight using rope, being sure to eliminate any sagging.
End tension insulator
Mounting direciton
High-Tro-Reel unit Hanger bracket
Pull here
Insulation sheet for
feeding from under
� Please note the direction
of the insulating sheet.
・ Install the terminal and the terminal plate,
to straight in the end tension insulator .
Failure to do so may damage due to
falling of equipment.
Mounting direciton
End tension insulator
for lateral movement
(For transverse)
(2) Mounting the terminal from side
Notes
5 Lifting the High-Tro-Reel unit and securing it to the brackets starting on the end tension insulator side.
Tension bolt Fixation nut
Feeding from
under
(Point 5of execution)
Easy to put a plate and pins inserted into
the side of terminal after mounting the unit.
※We are packing in assembly.
(Point 6of execution)
The terminal plate is different depending
on the power feeding.Please shown 󱫌
Feeding power to the High-Tro-Reel
(Crimp terminal sequenceand mounting
direction of the terminal plate).
(Point 7of execution)
Tighten after confirming whether the terminal plate
and the end tentsion insulator are the horizontal
compared with the High-Tro-Reel unit.
①
Terminal
Terminal plate-M
Terminal
plate-L
Insulating sheet
Fixation screw
M6×12
End tension insulator
④
②
③
High-Tro-Reel unit
After setting the High-Tro-Reel unit , the terminal,
and the terminal plate in the end tension insulator.
The terminal plate and the terminal where fixed
bolt M6×12 was tightened with the specified
torque cannot be used again.
Bend the insulation sheet
when tightening with the
Allen key.
Set up the terminal plate
so as not to incline.
Don't use
them again.
Please inquire of store purchased when the
terminal and the terminal plate are necessary.
・Tighten screws to
ensure.Failure, may fall fire.
Otherwise, electric shock or
fire may occur.
Caution
Gap
① Fitting the insulation sheet in the opening side of the end tension insulator.
②Insert the terminal.(Point 5of execution)
③Insert the terminal plates.(Point 6of execution)
④ Fully tighten the fixation screw <Table1 > the High-Tro-Reel,
 the terminal, the terminal plate, and the end tension insulator.
(Point 7of execution) (Proper torque: 7N • m ~ 9N • m)
Caution
End tension insulator
Coil spring
Nut
High-Tro-Reel unit
M10 tension bolt
Screw
End tension insulator
for lateral movement
High-Tro-Reel unit
M10 tension bolt
Coil spring
Nut
End tension insulator bracket
<not included>
(For transverse)
●Coil spring length and tension
Ambient temperature
during installation Tension(N)
4508
3332
（For transverse）
115
70（For transverse）
3136
2254
（For transverse）
125
75（For transverse）
10� or lower
11〜40�
Coil spring length,()mm
Recommend using JIS standard crimp
terminals and insulating cap
●
Installing the cover and remove
(Mounting)
(Petching)
【For feeding from horizontal】
【For feeding from under】
●Crimp terminal sequence and
mountingdirection of the
terminal plate
The terminal arrangement for none terminal is the same for feeding from horizontal.
■ Pull the High-Tro-Reel unit tight and tighten the end tension insulator nuts snugly.
■ Connect the power wire; to the terminal plate using the crimp-on terminal.
・ When applying tension to the High-Tro-Reel unit, besure to tighten the nuts on the tension bolts evenly.
・ Do not excessively tighten so that the coil spring contacts. Otherwise, the conductor of the unit
may be disconnected.
・ After installation, run the truck for Hoist crane ten times to reconfirm coil spring tightening length.
Failure to do so may cause poor collector arm contact or separation from wires.
Notes
①①
②under the cover hook the
projection on the cover
②
under the cover
 hook the projection
 on the cover
③③
1. Mounted on the cover
1. Remove on the cover 1. Remove on the cover
1. Mounted on the cover
2. Mounted under cover
2. Remove under the cover
2. Remove under the cover
2. Mounted under cover
②②
①
①
Feeding from horizontal
③ Tab on the bottom
cover wear
① Remove the tab on
the bottom cover
① Wear on the
cover tab
Feeding from under / without terminal
Feeding from horizontal Feeding from under / without terminal
(Power is fed from the line end via an end tension insulator with a feed-in terminal.)
End tension insulator bracket
<not included>
Crimp-on terminal
(not included)
Insulation cover
(not included)
Power wire
(not included)
Terminal plate
Under cover
End tension insulator
(with feed-in terminal)
Terminal screw (M8×15)
7Feeding power to the High-Tro-Reel
6Tightening the High-Tro-Reel unit
② Remove the tab on
the cover
For 3P
Terminal plate-L
Crimp-on terminal
Crimp-on terminal
Terminal plate-M
Terminal plate-LB
Terminal screw(M8×15)
(Tightening torque:22N・m〜25N・m)
For 4P For 5P
Terminal plate
M×3
Terminal plate LB
Terminal plate
M×4
Terminal plate LB
Terminal plate
L×4
Crimp-on terminal
Crimp-on
terminal
Crimp-on terminal
Terminal plate
M×4
Terminal
plate L
Crimp-on terminal

ー 28 ー
ー 29 ー
【 60A • 90A 】 Joiner (with feed-in terminal)
【 150A • 200A 】 Center feed-in joiner
Install a hanger within approximately 500mm.
The lead-in-side set up a hanger at 450〜550 mm,
The other side set up a hangar at 550〜750 mm
Please see 󱫎 Connecting the High-Tro-Reel unit
Joiner (with feed-in terminal)
Joiner (with feed-in terminal)
Center feed-in joiner
Center feed-in joiner
Hanger Hanger
550〜750 mm450〜550 mm
＜３Ｐ＞ ＜ 4Ｐ＞
Base
Fixation screw
(M6)
S terminal
L terminal
■ When powering middle of the High-Tro-Reel unit., use the following products.
Higt-Tro-Reel unit
Lead in
Lead in Lead in
Sheath
Hex key wrench
(M6:not included)
< Terminal sequence of the center feed-in joiner>
※Pleasenoteitinthedirectionofthescrewheadside.
※Pleasenotethepositionoftheterminal.
The screw head
9 Feeding power to the middle of the Higt-Tro-Reel unit.
1. Peel the sheath, bend the conductor to a 90°
(See 󱫎Connecting the High-Tro-Reel unit, to 1or 2)
2. Insert the High-Tro-Reel unit to the base.
• Note the direction of the wire service entrance.
3. Insert 2 type of terminals shown in following the figure
< Terminal sequence of the center feed-in joiner> into
the Joint part of conductors. Inserting the terminal until
to touches the base.
• Failure, to do so may cause fire.
4. Fixation screw of the terminal must be securely
tightened by hex key wrench(M6:not included)
(Tightening torque: 9.3N • m ~ 11.3N • m).
Lead in side
・ Install the hanger in a specified position.
Failure, as it may derail the current collector arm loose connection.
・ Tum up all conductors so that tips (the fold surface) line up evenly,and bend it without damaging it.
Failure, to do so may cause poor contact or crack of the joint.
・ Do not bend in the bending back of the conductor.
Failure, to do so may cause crack in the bent part,cause fire or cause damage duo to falling of equipment.
・ Fixation screw must be securely tightened. Failure, to do so may cause fire.
(Tightening torque: 9.3N • m ~ 11.3N • m)
・ Inserting the terminal until to touches the base.
Failure, to do so may cause fire.
Caution
The screw head
S terminal L terminal S terminal L terminal
Feeding power from on the way of the line is Joiner
(with feed-In terminal) or Center feed-in joiner.
Please refer even to page 22 for the CE type.
Connection the Higt-Tro-Reel unit.
Mounting position of the hanger.
・ Attach a hanger within 500mm before or after joiner.
Failure to do so may cause poor collector arm contact or separation from wires.
・ Tum up all conductors so that tips(See A surface in the drawing) line up evenly,and bend it without damaging it.
Failure, to do so may cause poor contact or crack of the joint.
・ Do not bend in the bending back of the conductor.
Failure, to do so may cause crack in the bent part,cause fire or cause damage duo to falling of equipment.
・ Inserting the terminal until to touches the base.
Failure, to do so may cause fire.
・ Be sure to tighten the terminal screw and fixed screw.(Tightening torque: 9.3N • m ~ 11.3N • m)
Failure to do so may cause fire or damage due to falling of equipment.
1. Cut 30mm of the insulating sheath and the copper plate.
(See 󱫄Cutting the High-Tro-Reel unit)
2. Bend up the copper plate to a 90 °.
3. Inserting the each conductors into the joiner.
4. Overlaying each conductor, insert the terminal to it, tighten the fixation screw
with a hex key wrench. (Tightening torque: 9.3N • m ~ 11.3N • m)
5. Install the joiner cover.
Steel plate
High-Tro Reel unit
High-Tro Reel unit
Joiner
Screw
（M6×12）
Joiner
High-Tro Reel unit
Joinercover
Terminal Screw
（M6×12）
Crimp-on terminal
（38m㎡）
Terminal plate
Conductor
Hex key wrench
（for M6）
（not included）
Screw
（M6×12）
Joiner
High-Tro Reel unit
Joinercover
Hex key wrench
（for M6）
（not included）
Terminal
●60A and 90A
(with feed-in terminal)
●150A and 200A
(without feed-in terminal)
Conductor
（copper plate）
Cutting pliers
High-Tro Reel unit
Conductor
Conductor
（copper plate）
90°
A surface
90°
Steel plate
Joiner
Gap
For 60A, please place the
conductor by cut iron plate
to tighten securely.
8Connecting the High-Tro-Reel units (Use a joiner to connect units.)
Caution
・For 60A, the conductor is inserted
between the steel plates.
Failure, to do so may cause fire or fall.
Caution
Terminal
Fulcrum
6mm
・Bend each conductor to a 90 °
Failure, to do so may cause fire or fall.
・Make the position where each conductor bends the same.
Failure, to do so may cause fire or fall.
Caution
・Inserting the each conductors into the joiner.
Failure, to do so may cause fire or fall.
Large gap
Terminal
High-Tro Reel unit High-Tro Reel unit
Cutting pliers recommendation:
JIS B 4623
The entire length 200
Joiner Joiner
Caution
※Steel plate
※Only in the case of 60A
※Steel plate

ー 28 ー
ー 29 ー
【 60A • 90A 】 Joiner (with feed-in terminal)
【 150A • 200A 】 Center feed-in joiner
Install a hanger within approximately 500mm.
The lead-in-side set up a hanger at 450〜550 mm,
The other side set up a hangar at 550〜750 mm
Please see 󱫎 Connecting the High-Tro-Reel unit
Joiner (with feed-in terminal)
Joiner (with feed-in terminal)
Center feed-in joiner
Center feed-in joiner
Hanger Hanger
550〜750 mm450〜550 mm
＜３Ｐ＞ ＜ 4Ｐ＞
Base
Fixation screw
(M6)
S terminal
L terminal
■ When powering middle of the High-Tro-Reel unit., use the following products.
Higt-Tro-Reel unit
Lead in
Lead in Lead in
Sheath
Hex key wrench
(M6:not included)
< Terminal sequence of the center feed-in joiner>
※Pleasenoteitinthedirectionofthescrewheadside.
※Pleasenotethepositionoftheterminal.
The screw head
9 Feeding power to the middle of the Higt-Tro-Reel unit.
1. Peel the sheath, bend the conductor to a 90°
(See 󱫎Connecting the High-Tro-Reel unit, to 1or 2)
2. Insert the High-Tro-Reel unit to the base.
• Note the direction of the wire service entrance.
3. Insert 2 type of terminals shown in following the figure
< Terminal sequence of the center feed-in joiner> into
the Joint part of conductors. Inserting the terminal until
to touches the base.
• Failure, to do so may cause fire.
4. Fixation screw of the terminal must be securely
tightened by hex key wrench(M6:not included)
(Tightening torque: 9.3N • m ~ 11.3N • m).
Lead in side
・ Install the hanger in a specified position.
Failure, as it may derail the current collector arm loose connection.
・ Tum up all conductors so that tips (the fold surface) line up evenly,and bend it without damaging it.
Failure, to do so may cause poor contact or crack of the joint.
・ Do not bend in the bending back of the conductor.
Failure, to do so may cause crack in the bent part,cause fire or cause damage duo to falling of equipment.
・ Fixation screw must be securely tightened. Failure, to do so may cause fire.
(Tightening torque: 9.3N • m ~ 11.3N • m)
・ Inserting the terminal until to touches the base.
Failure, to do so may cause fire.
Caution
The screw head
S terminal L terminal S terminal L terminal
Feeding power from on the way of the line is Joiner
(with feed-In terminal) or Center feed-in joiner.
Please refer even to page 22 for the CE type.
Connection the Higt-Tro-Reel unit.
Mounting position of the hanger.
・ Attach a hanger within 500mm before or after joiner.
Failure to do so may cause poor collector arm contact or separation from wires.
・ Tum up all conductors so that tips(See A surface in the drawing) line up evenly,and bend it without damaging it.
Failure, to do so may cause poor contact or crack of the joint.
・ Do not bend in the bending back of the conductor.
Failure, to do so may cause crack in the bent part,cause fire or cause damage duo to falling of equipment.
・ Inserting the terminal until to touches the base.
Failure, to do so may cause fire.
・ Be sure to tighten the terminal screw and fixed screw.(Tightening torque: 9.3N • m ~ 11.3N • m)
Failure to do so may cause fire or damage due to falling of equipment.
1. Cut 30mm of the insulating sheath and the copper plate.
(See 󱫄Cutting the High-Tro-Reel unit)
2. Bend up the copper plate to a 90 °.
3. Inserting the each conductors into the joiner.
4. Overlaying each conductor, insert the terminal to it, tighten the fixation screw
with a hex key wrench. (Tightening torque: 9.3N • m ~ 11.3N • m)
5. Install the joiner cover.
Steel plate
High-Tro Reel unit
High-Tro Reel unit
Joiner
Screw
（M6×12）
Joiner
High-Tro Reel unit
Joinercover
Terminal Screw
（M6×12）
Crimp-on terminal
（38m㎡）
Terminal plate
Conductor
Hex key wrench
（for M6）
（not included）
Screw
（M6×12）
Joiner
High-Tro Reel unit
Joinercover
Hex key wrench
（for M6）
（not included）
Terminal
●60A and 90A
(with feed-in terminal)
●150A and 200A
(without feed-in terminal)
Conductor
（copper plate）
Cutting pliers
High-Tro Reel unit
Conductor
Conductor
（copper plate）
90°
A surface
90°
Steel plate
Joiner
Gap
For 60A, please place the
conductor by cut iron plate
to tighten securely.
8Connecting the High-Tro-Reel units (Use a joiner to connect units.)
Caution
・For 60A, the conductor is inserted
between the steel plates.
Failure, to do so may cause fire or fall.
Caution
Terminal
Fulcrum
6mm
・Bend each conductor to a 90 °
Failure, to do so may cause fire or fall.
・Make the position where each conductor bends the same.
Failure, to do so may cause fire or fall.
Caution
・Inserting the each conductors into the joiner.
Failure, to do so may cause fire or fall.
Large gap
Terminal
High-Tro Reel unit High-Tro Reel unit
Cutting pliers recommendation:
JIS B 4623
The entire length 200
Joiner Joiner
Caution
※Steel plate
※Only in the case of 60A
※Steel plate

ー 26 ー
ー 27 ー
■Standard installation
Set the distance between the High-Tro-Reel conductor sliding
surface and collector arm mount rod to 90mm (Central value of the
collector arm permitted movable range 90±20mm).
(Set the distance to 90mm at the hanger bracket section.)
(shown<A>)
When collector arm mount rod set up a referenceposition, the operating
range from 70mm 〜110mm of collector arm set up to be twisting.
Adjust the arm mount rod between the High-Tro-Reel unit to become 110mm
or less and 70mm or more at the center between hangers, and 70mm or more
at the bracket.
■ Horizontal installation with its opening facing
As shown in a figure,mounted collector arm support parts for transverse on base of
the collector arm.
Tightening torque of fixing screws：0.98 N・m〜1.32 N・m
Set the distance between the High-Tro-Reel conductor sliding surface
and collector arm mount rod to 90mm (Central value of the collector arm
permitted movable range 90±20mm).(shown<B>)
High-Tro-Reel unit
Lead
Lead
Lead
Collector arm
Collector arm
Collector arm
Fastening band
Bolt
Bolt
Bolt
Bolt
Use range of movable
＜A＞
＜C＞
Spring pin
Metal fittings
for spring
・ During operation of equipment, use the collector arm within permitted
movable range 90±20mm.
・ Be sure that collector arms are permitted movable range to the
High-Tro-Reel unit with no twisting.
・ Be sure to confirm the High-Tro-Reel unit phase (R.S.T) before
connecting the leads to the load.
・ In case of horizontal installation, be sure to use the Collector arm support
parts(for transverse) with its opening facing side.
Otherwise, poor collector arm contact or separation from wires may occur.
・ Mount the length from the center of the duct to the center of the collector
arm within A size.
■Assembly in tandem configuration
Two collector arms (tandem type) should be used together in lines with
a circuit of 100A or higher, and especially in applications in which it is
imperative that collector arms not be separated from wires. (shown<C>) Mounting the horizontal support parts in both the collector arms
Caution
Distance to the center of the collector arm
from the center of the duct
10 Collector arm installation
Collector arm mount rod,
25mm×25mm(not included)
(Permitted movable range)
90±20mm
Please refer 󱦳even to page 21 for the CE type.
110mm
Collector arm mount rod
70mm
Base
Fixing screw
（M4×8）
Fixing screw
＜B＞
Collector arm
support parts
for transverse
Collector arm
support parts
for transverse
Collector arm
support parts
for transverse
High-Tro-Reel unit
Collector arm
Collector arm mount rod,
25mm×25mm(not included)
90±20mm
■Wire clamp
■Horizontal installation with its opening
facing into tandem-type
Give slack to a lead.(Lead is a fixed position,
380mm from the base of collector)
Do not affect a collector's run.
Dimension A of permitted movable range
Distance to the center of the collector arm
from the center of the duct
Use the horizontal support parts 5mm
Not use the horizontal support parts 15mm
A A
Give slack to a lead.
380mm
Cable clamp
Screw
（M6×12）
Joiner
High-Tro Reel unit
Joiner cover
Joiner cover
Terminal Screw
（M6×12）
Crimp-on terminal
（38m㎡）
Terminal plate
Conductor
Hex key wrench (M6) <not included>
(Tightening torque: 9.3N • m ~ 11.3N • m)
Power wire <not included>
●60A and 90A
(with feed-in terminal)
Knockout
Base Rib for slide
Cover
Cover
Rib
Ribs cover-connection
(wires for: 38mm2)
Cover
Slide
Line in Side
Fastening band(not included)
Cable fixation part
Use fasten band
(width: 8mm following thickness: 1.7mm )
Slit
Cover
screwdriver <not included>
Ribs cover-
connection
Higt-Tro-Reel unit
Sliding the cover to overcome the rib to ensure.
2. Fixing power wires
1. Connect the power wire
3. Close cover
■Removing the cover
Insert the screwdriver
<not included>into the
slit of the cover,Slide the
cover in the lifting the cover.
Center feed-in joiner
1. Put up the power wires from the line entrance,connect the power wire to
the terminal plate using a crimp-on terminal(not included ).
Be sure to tighten the terminal screw by hex key wrench(M8:not included ).
(Tightening torque: 12.5N • m ~ 15N • m)
・Please use the crimp terminal in accordance with JIS standard.
・S terminals connected to the terminal, then connect the L terminal
・Ending up on the wire as the wire is floating.
2. Band the power wire with the cable fixation part by fastening band
(not included ).
3. After connection with the feeder, insert the cover along the slide rib of
the Joiner baseRibs inside the cover (both sides) are reliably caught and
is based slide rib Making sure that, slide the cover. The cover covers the
ends of the base rib-connection
L terminal
Power wire(width: CVT100mm2less) (not included)
Crimp Terminal (not included)
S terminal Terminal screw
・The terminal screws must be securely
tightened.(Tightening torque: 12.5N • m
~ 15N • m)
Failure to do so may cause fire or damage
due to falling of equipment.
・ Sliding the cover to overcome the
rib-Connection May cause electric shock.
Failure to do so may cause an electric
shock.
・Fasten certainly a power line using the
fastening band.
Failure to do so may cause fire or damage
due to falling of equipment.
Caution
・ The terminal screw must be securely tightened.
(Tightening torque: 9.3N • m ~ 11.3N • m)
Failure to do so may cause fire or damage due to falling of equipment.
・ The cover to ensure .
Failure to do so may cause an electric shock.
Feeder connection
Joiner (with feed-in terminal)
1. Put up the power wires, connect the power wire to the terminal plate
using a crimp-on terminal.
Be sure to tighten the terminal screw by hex key wrench.
(Tightening torque: 9.3N • m ~ 11.3N • m)
2. After connection with the power wire , removes knockouts of the Joiner cover,
and cover. Cutting plane of the knockout must do the chipping with
the knife etc.
Caution

ー 26 ー
ー 27 ー
■Standard installation
Set the distance between the High-Tro-Reel conductor sliding
surface and collector arm mount rod to 90mm (Central value of the
collector arm permitted movable range 90±20mm).
(Set the distance to 90mm at the hanger bracket section.)
(shown<A>)
When collector arm mount rod set up a referenceposition, the operating
range from 70mm 〜110mm of collector arm set up to be twisting.
Adjust the arm mount rod between the High-Tro-Reel unit to become 110mm
or less and 70mm or more at the center between hangers, and 70mm or more
at the bracket.
■ Horizontal installation with its opening facing
As shown in a figure,mounted collector arm support parts for transverse on base of
the collector arm.
Tightening torque of fixing screws：0.98 N・m〜1.32 N・m
Set the distance between the High-Tro-Reel conductor sliding surface
and collector arm mount rod to 90mm (Central value of the collector arm
permitted movable range 90±20mm).(shown<B>)
High-Tro-Reel unit
Lead
Lead
Lead
Collector arm
Collector arm
Collector arm
Fastening band
Bolt
Bolt
Bolt
Bolt
Use range of movable
＜A＞
＜C＞
Spring pin
Metal fittings
for spring
・ During operation of equipment, use the collector arm within permitted
movable range 90±20mm.
・ Be sure that collector arms are permitted movable range to the
High-Tro-Reel unit with no twisting.
・ Be sure to confirm the High-Tro-Reel unit phase (R.S.T) before
connecting the leads to the load.
・ In case of horizontal installation, be sure to use the Collector arm support
parts(for transverse) with its opening facing side.
Otherwise, poor collector arm contact or separation from wires may occur.
・ Mount the length from the center of the duct to the center of the collector
arm within A size.
■Assembly in tandem configuration
Two collector arms (tandem type) should be used together in lines with
a circuit of 100A or higher, and especially in applications in which it is
imperative that collector arms not be separated from wires. (shown<C>) Mounting the horizontal support parts in both the collector arms
Caution
Distance to the center of the collector arm
from the center of the duct
10 Collector arm installation
Collector arm mount rod,
25mm×25mm(not included)
(Permitted movable range)
90±20mm
Please refer 󱦳even to page 21 for the CE type.
110mm
Collector arm mount rod
70mm
Base
Fixing screw
（M4×8）
Fixing screw
＜B＞
Collector arm
support parts
for transverse
Collector arm
support parts
for transverse
Collector arm
support parts
for transverse
High-Tro-Reel unit
Collector arm
Collector arm mount rod,
25mm×25mm(not included)
90±20mm
■Wire clamp
■Horizontal installation with its opening
facing into tandem-type
Give slack to a lead.(Lead is a fixed position,
380mm from the base of collector)
Do not affect a collector's run.
Dimension A of permitted movable range
Distance to the center of the collector arm
from the center of the duct
Use the horizontal support parts 5mm
Not use the horizontal support parts 15mm
A A
Give slack to a lead.
380mm
Cable clamp
Screw
（M6×12）
Joiner
High-Tro Reel unit
Joiner cover
Joiner cover
Terminal Screw
（M6×12）
Crimp-on terminal
（38m㎡）
Terminal plate
Conductor
Hex key wrench (M6) <not included>
(Tightening torque: 9.3N • m ~ 11.3N • m)
Power wire <not included>
●60A and 90A
(with feed-in terminal)
Knockout
Base Rib for slide
Cover
Cover
Rib
Ribs cover-connection
(wires for: 38mm2)
Cover
Slide
Line in Side
Fastening band(not included)
Cable fixation part
Use fasten band
(width: 8mm following thickness: 1.7mm )
Slit
Cover
screwdriver <not included>
Ribs cover-
connection
Higt-Tro-Reel unit
Sliding the cover to overcome the rib to ensure.
2. Fixing power wires
1. Connect the power wire
3. Close cover
■Removing the cover
Insert the screwdriver
<not included>into the
slit of the cover,Slide the
cover in the lifting the cover.
Center feed-in joiner
1. Put up the power wires from the line entrance,connect the power wire to
the terminal plate using a crimp-on terminal(not included ).
Be sure to tighten the terminal screw by hex key wrench(M8:not included ).
(Tightening torque: 12.5N • m ~ 15N • m)
・Please use the crimp terminal in accordance with JIS standard.
・S terminals connected to the terminal, then connect the L terminal
・Ending up on the wire as the wire is floating.
2. Band the power wire with the cable fixation part by fastening band
(not included ).
3. After connection with the feeder, insert the cover along the slide rib of
the Joiner baseRibs inside the cover (both sides) are reliably caught and
is based slide rib Making sure that, slide the cover. The cover covers the
ends of the base rib-connection
L terminal
Power wire(width: CVT100mm2less) (not included)
Crimp Terminal (not included)
S terminal Terminal screw
・The terminal screws must be securely
tightened.(Tightening torque: 12.5N • m
~ 15N • m)
Failure to do so may cause fire or damage
due to falling of equipment.
・ Sliding the cover to overcome the
rib-Connection May cause electric shock.
Failure to do so may cause an electric
shock.
・Fasten certainly a power line using the
fastening band.
Failure to do so may cause fire or damage
due to falling of equipment.
Caution
・ The terminal screw must be securely tightened.
(Tightening torque: 9.3N • m ~ 11.3N • m)
Failure to do so may cause fire or damage due to falling of equipment.
・ The cover to ensure .
Failure to do so may cause an electric shock.
Feeder connection
Joiner (with feed-in terminal)
1. Put up the power wires, connect the power wire to the terminal plate
using a crimp-on terminal.
Be sure to tighten the terminal screw by hex key wrench.
(Tightening torque: 9.3N • m ~ 11.3N • m)
2. After connection with the power wire , removes knockouts of the Joiner cover,
and cover. Cutting plane of the knockout must do the chipping with
the knife etc.
Caution

ー 25 ー
High-Tro-Reel Installation Manual
●
Do not modify the Tro-Reel HS in any way.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
Install this product according to the construction rules in Electrical Equipment Technical Standards .
Especially for the primary side of power supply of the duct, use an adequate over-current breaker.
●
Installation must be carried out correctly according to this Installation/Operation Manual included with the products.
Improper installation may result in electric shock, fire or damage due to equipment falling.
■Before assembling, be sure to read through this Operation / Installation Manual for correct assembly.
■The work must be performed by a qualified engineer.
■After setup、Please pass this Operation Manual / Installation Manual to the customer.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is generated
or a place where cutting oil is directly splashed.
Electric shock, fire or damage due to equipment falling may occur.
●
Position the opening of a unit facing downward or sideways. If installed with the opening facing upward, a unit may produce
sparks, causing fire, poor contact or separation of collector arms from wires.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.
Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from
Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.
Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.
Observe may cause injury to your fingers.
●
Use products only within the specified rating and load capacity.
Violation of specified ranges may cause burning or fire.
●
Firmly fix this product to the material of construction and construct it.
Otherwise, fire or damage due to falling of equipment may occur.
●
Construct the material of construction that installs the product firmly.
Otherwise, damage due to falling of equipment may occur.
●
Be sure to use the unit for earth and to connection.
Warning
Caution
＜Tension Type＞(CE Type)  Indoor Use Only
・ Please pay attention so that the dry grease wonʼt
adhere on the surfaces of conductor and the collector
shoes of the High-Tro-Reel unit.
Otherwise, poor contact may occur.
・ After applying the dry grease, be sure to do a pre-use
test run.
Otherwise, electric shock or fire may occur.
・ For the inspection for sliding of collector shoes,
perform periodic inspection leaving about 3 to 6 months
intervals, though it slightly varies depending on the
operating condition or environment.
If the collector is vertical movement is not smooth, separation
of lines or abnormal wear of collector shoes may occur.
Fastening band
120mm〜
150mm
Collector shoes
Spinning shaft support section
Dry grease
applying section
●If vertical movement of the collector shoes is not smooth, remove
chips adhering on the surface of the spinning shaft support section.
Then apply commercially available dry grease 3 to 4 times
(Recommended: Japan Dry Slide Companyʼs product No.M10/40).
After that, slide the collector shoes (spinning shaft support section)
vertically for several times so that the dry grease is evenly applied on
the surface of the spinning shaft support section.
Replacement line
Collector shoes
Collector spinning shaft
12 Inspection of spinning shaft support parts
・ Please inquire Nippon Dry Slide Co., Ltd.
[phone].
Caution
13 Collector shoe replacement
Pull up.
●The replacement indication line is marked to collector shoes.Collector
shoes should be replaced when they wear down a part at least to the
replacement indication line.In case of wearing down to the replacement
indication line at next inspection, please replace earlier than usual.After
replacing the collector shoes, fasten the leads with fastening band
(supplied with the collector shoes).
Please refer 󱫆even to page 21 for the CE type.
1. Mount the supporting parts of collector arm on saddle
2. Set the distance from the upper surface of the
High-Tro-Reel conductor to the center of collector
cleaner mount rod to 65mm (Central value of the ollector
cleaner permitted movable range 65±10 mm)
3. Mount the center of collector cleaner to less than 3ｍｍ
from center of the High-Tro-Reel conductor.
・Be sure that the conductor cleaner is mounted parallel to the
High-Tro-Reel unit with no twisting.
Notes
11 Mounting a conductor cleaner
Conductor
cleaner
(DH56851)
Conductor cleaner mount rod, 12×12
(not included)
Collector arm support parts
permitted movable
range of collector arm
High-Tro-Reel unit
Saddle
65±10mm
(Permitted movable range)
Upper surface
of the conductor
Screw（M5）
Less than 3ｍｍLess than 3ｍｍ