Panasonic SP28P User manual

Operating Instructions
Model No. KXF-1B4C
KXF-1D4C
KXF-1E4C
KXF-1F4C
Thank you for purchasing SP28P, the high speed screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
1E4C-E-OMAB-0009
High Speed Screen Printer SP28P
Operating Manual

1
“Use of this machine:
This machine is designed and constructed to be used for placing
electric and electronic components on PCB.
This machine shall be used for this purpose only.
It shall not be used for any other purpose.”
“Operation of this machine:
This machine shall be operated by professional, specially trained operators.
It shall not be operated by non-professional, not specially trained operators.
Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.”
Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.
441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan
TEL:[phone]
FAX:[phone]
For Service and Supply of Spares in Europe
you may contact Panasonic Europe:
Continental Europe
PFSE
Panasonic Factory Solutions Europe
Winsbergring 15
22525 Hamburg Germany
Phone number :0049-(0)40-85386-321
Fax number : 0049-(0)40-85386-332
United Kingdom
PFSE
Panasonic Factory Solutions Europe
Panasonic House, Willoughby Road
Bracknell, Berks. RG12 8 FP
Phone number : 0044-(0)1344-853267
Fax number : 0044-(0)1344-425970
Year: 2005
∗The model conforming to EC Machinery Directive and EMC Directive is SP28P-DHU/DU.
1E4C-E-OMA00-B01-03
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING

2
SPECIFICATIONS
1E4C-E-OMA00-B01-00
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1E4C-008TE

3
This manual is for the operators and engineers of this equipment and
for the engineers who program the production data. It describes
machine operation on the whole, setting of production materials,
machine adjustment, production data creation and so on.
ORGANIZATION OF MANUALS
3 manuals (4 manuals for SP-28P-DHU/DU) are attached to this machine. They are classified into 3
types (4 types for SP-28P-DHU/DU) . Use each manual according to the working purpose and person
in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Operating manual
Manuals of this equipment
This manual is for the persons who maintain this equipment. It de-
scribes simple inspection/adjustment and replacement of consumable
parts.
Troubleshooting is also described.
Maintenance manual
The assembly of each unit is individually indicated by the exploded
views of parts. Use this list when ordering parts or confirming the
assembly of parts.
Parts List
This manual is for the installation of this equipment.
Installation manual
This
manual
1E4C-E-OMA00-B01-00

41E4C-E-OMA00-B01-00
= MEMO =

1
2
3
4
5
6
7
8
9
10
5
Operating Manual
1E4C-E-OMA00-A02-13
SAFETY PRECAUTIONS
GENERAL DESCRIPTION
BASIC OPERATION
FUNCTIONS
DAILY PRODUCTION
SETTING PRODUCTION MATERIALS
FILE OPERATION
DATA EDITING
TEACHING
CHANGING PRODUCTION BOARD TYPE
CARTRIDGE HEAD
APPENDIX

6
SAFETY PRECAUTIONS.................................................................. 1
Chapter 1 GENERAL DESCRIPTION
1-1 Names and Mechanism of Each Unit ......................................................... 1-2
1-2 Production Process .................................................................................... 1-7
1-3 Equipment Specification ............................................................................. 1-9
1-3-1 Machine Specification (For Both DH/DHU and D/DH) ........................................1-9
1-3-2 Dead Space ......................................................................................................1-10
1-3-3 Outer Dimensions .............................................................................................1-10
1-4 Available Board Specification ................................................................... 1-11
Chapter 2 BASIC OPERATION
2-1 Operating Panel ......................................................................................... 2-2
2-2 Touch Panel ................................................................................................ 2-4
2-2-1 Touch Panel Configuration ..................................................................................2-4
2-2-2 Function Keys .....................................................................................................2-5
2-2-3 Switch Types and How to Operate ......................................................................2-7
2-2-4 Messages ............................................................................................................2-9
2-3 Main Menu ................................................................................................ 2-10
2-4 Engineer Mode ......................................................................................... 2-12
2-4-1 How to Enter Engineer Mode ............................................................................2-12
2-4-2 How to Change Password.................................................................................2-13
Chapter 3 FUNCTIONS
3-1 Menu Configuration .................................................................................... 3-2
3-1-1 Operator Mode ....................................................................................................3-2
3-1-2 Engineer Mode ....................................................................................................3-3
3-2 Production Settings .................................................................................... 3-5
3-2-1 Squeegee Open/Close ........................................................................................3-5
3-2-2 Board Transport .................................................................................................. 3-6
3-2-3 Mask Cleaning ....................................................................................................3-7
3-2-4 Counter Reset .....................................................................................................3-7
3-2-5 Production Schedule Count ................................................................................3-8
3-2-6 Preparation for Production ..................................................................................3-9
3-3 Production Information ............................................................................. 3-12
3-3-1 Run Information.................................................................................................3-12
3-3-2 Stop Information ................................................................................................3-13
3-3-3 Counter Information ..........................................................................................3-14
1E4C-E-OMA00-A02-00

7
3-3-4 Form Printing.....................................................................................................3-14
3-3-5 Reset.................................................................................................................3-15
3-4 Machine Adjustment ................................................................................. 3-16
3-4-1 Returning to Origin............................................................................................3-16
3-4-2 Width Adjustment ..............................................................................................3-17
3-4-3 Board Transport ................................................................................................3-18
3-4-4 Board Recognition ............................................................................................3-19
3-4-5 Printing Motion ..................................................................................................3-20
3-4-6 Mask Cleaning ..................................................................................................3-21
3-4-7 Mask Recognition .............................................................................................3-21
3-4-8 Solder Dispensing.............................................................................................3-22
3-4-9 Trial Printing ......................................................................................................3-23
3-4-10 Squeegee Open/Close......................................................................................3-25
3-4-11 Input Check.......................................................................................................3-25
3-4-12 Output Check ....................................................................................................3-26
3-4-13 Axis Information ................................................................................................3-26
3-4-14 Recognition Device Maintenance .....................................................................3-26
3-5 Machine Settings...................................................................................... 3-27
3-5-1 Switches for Adjustment....................................................................................3-27
3-5-2 Setting Time ......................................................................................................3-28
3-5-3 Collecting Recognition Result ...........................................................................3-28
3-5-4 Feedback Range...............................................................................................3-29
3-5-5 Feedback History ..............................................................................................3-29
3-5-6 Customizing Operator Mode .............................................................................3-30
Chapter 4 DAILY PRODUCTION
4-1 Production Work Flow ................................................................................ 4-2
4-2 Before Starting Production ......................................................................... 4-3
4-2-1 Start-up Inspection..............................................................................................4-3
4-2-2 Checking Air Pressure ........................................................................................4-4
4-3 Starting Production..................................................................................... 4-5
4-3-1 Starting up this Machine .....................................................................................4-5
4-3-2 Production ...........................................................................................................4-6
4-3-3 Self-diagnosis......................................................................................................4-7
4-3-4 Returning to Origin..............................................................................................4-8
4-4 During Production....................................................................................... 4-9
4-5 Production Stop........................................................................................ 4-10
4-5-1 Stop Operation..................................................................................................4-10
4-5-2 Functions during Production Stop.....................................................................4-12
4-6 Completion of Production ......................................................................... 4-13
4-6-1 Production End Function by Board Count Set ..................................................4-14
1E4C-E-OMA00-A02-00

8
Chapter 5 SETTING PRODUCTION MATERIALS
5-1 How to Set Mask ........................................................................................ 5-2
5-2 How to Change Squeegees and Adjust the Angle...................................... 5-6
5-2-1 How to Change Squeegees ................................................................................5-6
5-2-2 Adjusting the Squeegee Angle ..........................................................................5-10
5-3 Procedures for Using Advanced Sqeegees (Option)................................ 5-12
5-3-1 Assembling Sqeegees ......................................................................................5-12
5-3-2 Preparation for Production ................................................................................5-16
5-4 How to Supply Solder............................................................................... 5-18
5-4-1 When Solder Autodispensing Is Disabled .........................................................5-18
5-4-2 When Solder Autodispensing Is Enabled ..........................................................5-20
5-5 How to Supply Cleaning Paper ................................................................ 5-23
5-6 How to Supply Cleaning Solvent .............................................................. 5-26
Chapter 6FILE OPERATION
6-1 File Operation of PT ................................................................................... 6-2
6-2 File Operation of Floppy Disk ..................................................................... 6-4
6-2-1 How to Save Data ...............................................................................................6-5
6-2-2 How to Load Data ...............................................................................................6-7
6-2-3 How to Initialize Floppy Disk ...............................................................................6-8
6-2-4 How to Load and Save Machine Parameters ...................................................6-10
6-2-5 How to Load Coordinates Data.........................................................................6-12
6-2-6 How to Load Recognition Data .........................................................................6-13
6-2-7 How to Delete Data...........................................................................................6-14
Chapter 7DATA EDITING
7-1 Summary of Data Editing ........................................................................... 7-2
7-1-1 Before Data Editing.............................................................................................7-2
7-1-2 Flow Chart of Data Editing ..................................................................................7-4
7-2 Basic Functions of Editor............................................................................ 7-6
7-2-1 Starting Editor .....................................................................................................7-6
7-2-2 Starting New Data File ........................................................................................7-6
7-2-3 Editor Main Menu ................................................................................................7-8
7-2-4 Structure and Functions of Menu Bar .................................................................7-9
7-2-5 Exiting Editor .......................................................................................................7-9
7-3 Basic Operation for Modifying Data (SP28) ............................................. 7-10
7-4 Creating Board Data................................................................................. 7-11
7-4-1 Board Data........................................................................................................7-11
7-4-2 Editing Board Data............................................................................................7-12
1E4C-E-OMA00-A02-03

9
7-5 Creating Board Recognition Data............................................................. 7-13
7-5-1 Board Recognition Data ....................................................................................7-13
7-5-2 Editing Board Recognition Data........................................................................7-14
7-6 Board Positioning Data............................................................................. 7-15
7-6-1 Board Positioning Data .....................................................................................7-15
7-6-2 Editing Board Positioning Data .........................................................................7-17
7-7 Mask Data ................................................................................................ 7-18
7-7-1 Mask Data .........................................................................................................7-18
7-7-2 Editing Mask Data .............................................................................................7-20
7-8 Mask Recognition Data ............................................................................ 7-21
7-8-1 Mask Recognition Data.....................................................................................7-21
7-8-2 Editing Mask Recognition Data.........................................................................7-23
7-9 Solder Recognition Data .......................................................................... 7-24
7-9-1 Solder Recognition Data ...................................................................................7-24
7-10 Printing Conditions Data........................................................................... 7-25
7-10-1 Printing Conditions Data ...................................................................................7-25
7-10-2 Editing Printing Conditions Data .......................................................................7-27
7-10-3 Cleaning Data ...................................................................................................7-28
7-10-4 Editing CleaningData ........................................................................................7-30
7-10-5 Printing Counter ................................................................................................7-31
7-10-6 Editing Printing Counter ....................................................................................7-32
7-10-7 Library Data.......................................................................................................7-33
7-10-8 Returning Printing Conditions Data to Library Data ..........................................7-34
7-10-9 Reflecting Printing Conditions Data on Library Data.........................................7-36
7-11 Printing Position Data............................................................................... 7-38
7-11-1 Printing Position Data........................................................................................7-38
7-11-2 Editing Printing Position data ............................................................................7-38
7-12 Data Check............................................................................................... 7-39
7-12-1 Data Check .......................................................................................................7-39
7-12-2 Executing Data Check ......................................................................................7-39
7-13 Function Switch ........................................................................................ 7-40
7-13-1 Function Switch.................................................................................................7-40
7-13-2 Setting Function Switch ....................................................................................7-41
7-14 Form Printing............................................................................................ 7-42
7-14-1 Form Printing.....................................................................................................7-42
7-14-2 Executing Print ..................................................................................................7-44
7-15 Batch Teaching Data ................................................................................ 7-45
7-15-1 Batch Teaching Data .........................................................................................7-45
7-15-2 Editing Batch Teaching Data .............................................................................7-46
Chapter 8TEACHING
8-1 Before Teaching.......................................................................................... 8-2
8-1-1 Recognition Device .............................................................................................8-2
8-1-2 Recognition Method ............................................................................................8-3
1E4C-E-OMA00-A02-02

10
8-1-3 N.B. against Recognition Data Registering (Mask Recognition Teaching) .........8-4
8-1-4 How to Start Production Data Teaching ..............................................................8-5
8-2 Board Recognition Teaching ...................................................................... 8-8
8-2-1 Board Recognition ..............................................................................................8-8
8-2-2 Flowchart of Board Recognition Teaching...........................................................8-8
8-2-3 Teaching Procedure ............................................................................................8-9
8-2-4 When Using Block-matching Recognition.........................................................8-11
8-3 Mask Recognition Teaching ..................................................................... 8-14
8-3-1 Mask Recognition .............................................................................................8-14
8-3-2 Flow Chart of Mask Recognition Teaching........................................................8-14
8-3-3 Teaching Procedure ..........................................................................................8-15
8-4 Printing Position Teaching ........................................................................ 8-19
8-4-1 Printing Position Teaching.................................................................................8-19
8-4-2 Flow Chart of Printing Position Teaching ..........................................................8-19
8-4-3 Teaching Procedure ..........................................................................................8-20
8-5 Printing Pressure Teaching ...................................................................... 8-22
8-5-1 Printing Pressure Teaching ...............................................................................8-22
8-5-2 Flow Chart of Printing Pressure Teaching.........................................................8-22
8-5-3 Teaching Procedure ..........................................................................................8-23
8-6 Batch Teaching......................................................................................... 8-25
8-6-1 Batch Teaching..................................................................................................8-25
8-6-2 Flowchart of Batch Teaching .............................................................................8-25
8-6-3 Teaching Procedure ..........................................................................................8-25
8-7 Solder Recognition Teaching.................................................................... 8-26
8-7-1 Solder Recognition Teaching ............................................................................8-26
8-7-2 Flow Chart of Solder Recognition Teaching ......................................................8-26
8-7-3 Teaching Procedure ..........................................................................................8-27
Chapter 9 CHANGING PRODUCTION BOARD TYPE
9-1 How to Change Production Data................................................................ 9-2
9-2 How to Adjust Board Positioning Lift and Conveyor Width......................... 9-4
9-2-1 How to Remove Board Support ............................................................. 9-5
9-2-2 How to Adjust Conveyor Width ...........................................................................9-7
9-2-3 How to Set Board Support Plate on Mobile Side ................................................9-8
9-3 How to Set Board Support (Option)............................................................ 9-9
9-4 How to Adjust Board Clamping Force ...................................................... 9-11
9-5 How to Set Board Flattening Motion (Option)........................................... 9-12
9-6 Board Transport Test ................................................................................ 9-13
9-7 Automatic Printing Pressure Teaching ..................................................... 9-15
9-8 How to Set Mask ...................................................................................... 9-16
9-9 How to Check Printing State by Trial Printing........................................... 9-20
1E4C-E-OMA00-A02-02

11
1E4C-E-OMA00-A02-02
Chapter 10 CARTRIDGE HEAD (OPTION)
10-1 Preparation for Production ....................................................................... 10-2
10-1-1 Printing Condition Data .....................................................................................10-2
10-1-2 Printing Counter Data........................................................................................10-5
10-1-3 Supplying the Solder (Replacing the Cassette) ................................................10-7
10-1-4 Initial Solder Filling..........................................................................................10-12
10-1-5 Smooth Paste (Machine Adjustment / Test Print)............................................10-16
10-2 Machine Adjustment Screen While Printing ........................................... 10-17
10-2-1 Printing Operation ...........................................................................................10-17
10-2-2 Solder Kneading Interruption During Production ............................................10-18
10-3 Removing, Setting and Keeping Printing Unit ........................................ 10-19
10-3-1 Removing the printing unit ..............................................................................10-19
10-3-2 Setting the Printing Unit ..................................................................................10-21
10-3-3 Keeping the Printing Unit ................................................................................10-23
10-4 Replacing the Cartridge Head and Squeegee........................................ 10-25
10-4-1 Replacing to the squeegee from the cartridge head .......................................10-25
10-4-2 Replacing from the Squeegee to the Cartridge Head .....................................10-30
INDEX
Appendix ARECOGNITION DEVICE
(HGR-10)~SP/BD~
Appendix BMASK FRAME REARRANGING
PROCEDURE
Appendix CMASK COORDINATE REFERENCE
Appendix DBOARD VACUUM BOX

12 1E4C-E-OMA00-A02-01
= MEMO =

Page 1
SAFETY PRECAUTIONS
Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an indica-
tion is classified and described as follows.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
This indication refers to a situation which is considered that
there is imminent danger of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of only injury or physical damage.
These symbols indicate matters to which attention must be paid.
These symbol indicates an action that must not be carried out.
DANGER
WARNING
CAUTION
These symbol indicates an action that must be carried out.
1E4C-E-XXA00-A03-01

Page 2
SAFETY PRECAUTIONS
Be sure to observe
1E4C-E-XXA00-A03-01
L06EB
DO NOT OPEN THE
COVER WHEN OPER-
ATING.
You will have serious injury if
you touch the active part inside.
DANGER
L02E
DO NOT TOUCH AC-
TIVE PART WHEN
OPERATING.
You will have serious injury if
you touch the active part.

Page 3
SAFETY PRECAUTIONS
Be sure to observe
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.
Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop
button, pull it forward.
SP28P-DH/D (The explanation by using SP28P-DH illustration)
M33E-2B
1E4C-AA00
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
1E4C-E-XXA00-A03-00
WARNING
2 Emergency stop bottom (rear)
1 Emergency stop
bottom (front)

Page 4
SAFETY PRECAUTIONS
Be sure to observe
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.
Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop
button, pull it forward.
SP28P-DHU/DU (The explanation by using SP28P-DH illustration)
M33E-2B
1E4C-AA00
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
1E4C-E-XXA00-A03-00
WARNING
2 Emergency stop bottom (rear)
1 Emergency stop
bottom (front)

Page 5
SAFETY PRECAUTIONS
Be sure to observe
OFF ( ) ON ( )
SERVO
STOP UNLOCK
STEP
START
LIGHT ON
SELECT
KEY LOCK
KEY LOCK
BACK LIGHT OFF
Cutting of the power
supply of the machine.
Turn off the breaker
to which the ma-
chine is connected.
Observe the following items before placing your hand or other part of your
body in an active part of the machine in order to feed production material,
change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are three levels of procedure, shown below, for each kind of work.
For repairing the control box. ---------------------------------- Cutting off the power suly of the machine.
This is used to turn off power supply normally. ----------- Power supply OFF
For replacing the control part such as the sensor
For disassembling or replacing parts
For changing production board and daily inspection ---- Servo switch OFF
For placing or removing board on the conveyor
For setting production materials such as the feeder
SP28P-DH/D (The explanation by using SP28P-DH illustration)
M73EB
R
E
L
E
A
S
E
T
R
I
P
O
F
F
O
N
R
E
S
E
T
Turn off the power. Turn off the servo
switch.
Front panel
1E4C-AA00
2
321
1E4C-E-XXA00-A03-00
WARNING
1
3

Page 6
SAFETY PRECAUTIONS
Be sure to observe
OFF ( ) ON ( )
SERVO
STOP UNLOCK
STEP
START
LIGHT ON SELECT
KEY LOCK BACK LIGHT OFF
Cutting of the power
supply of the machine.
Turn off the breaker
to which the ma-
chine is connected.
Observe the following items before placing your hand or other part of your
body in an active part of the machine in order to feed production material,
change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are three levels of procedure, shown below, for each kind of work.
For repairing the control box. ---------------------------------- Cutting off the power suly of the machine.
This is used to turn off power supply normally. ----------- Power supply OFF
For replacing the control part such as the sensor
For disassembling or replacing parts
For changing production board and daily inspection ---- Servo switch OFF
For placing or removing board on the conveyor
For setting production materials such as the feeder
SP28P-DHU/DU (The explanation by using SP28P-DH illustration)
M73EB
R
E
L
E
A
S
E
T
R
I
P
O
F
F
O
N
R
E
S
E
T
Turn off the power. Turn off the servo
switch.
Front panel
1E4C-AA00
2
321
1E4C-E-XXA00-A03-00
WARNING
1
3