Panasonic SP28P User manual

Operating Instructions
Model No. KXF-1B4C
KXF-1D4C
KXF-1E4C
KXF-1F4C
Thank you for purchasing SP28P, the high speed screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
1E4C-E-OMAB-0009
High Speed Screen Printer SP28P
Operating Manual

1
“Use of this machine:
This machine is designed and constructed to be used for placing
electric and electronic components on PCB.
This machine shall be used for this purpose only.
It shall not be used for any other purpose.”
“Operation of this machine:
This machine shall be operated by professional, specially trained operators.
It shall not be operated by non-professional, not specially trained operators.
Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.”
Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.
441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan
TEL:[phone]
FAX:[phone]
For Service and Supply of Spares in Europe
you may contact Panasonic Europe:
Continental Europe
PFSE
Panasonic Factory Solutions Europe
Winsbergring 15
22525 Hamburg Germany
Phone number :0049-(0)40-85386-321
Fax number : 0049-(0)40-85386-332
United Kingdom
PFSE
Panasonic Factory Solutions Europe
Panasonic House, Willoughby Road
Bracknell, Berks. RG12 8 FP
Phone number : 0044-(0)1344-853267
Fax number : 0044-(0)1344-425970
Year: 2005
∗The model conforming to EC Machinery Directive and EMC Directive is SP28P-DHU/DU.
1E4C-E-OMA00-B01-03
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING

2
SPECIFICATIONS
1E4C-E-OMA00-B01-00
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1E4C-008TE

3
This manual is for the operators and engineers of this equipment and
for the engineers who program the production data. It describes
machine operation on the whole, setting of production materials,
machine adjustment, production data creation and so on.
ORGANIZATION OF MANUALS
3 manuals (4 manuals for SP-28P-DHU/DU) are attached to this machine. They are classified into 3
types (4 types for SP-28P-DHU/DU) . Use each manual according to the working purpose and person
in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Operating manual
Manuals of this equipment
This manual is for the persons who maintain this equipment. It de-
scribes simple inspection/adjustment and replacement of consumable
parts.
Troubleshooting is also described.
Maintenance manual
The assembly of each unit is individually indicated by the exploded
views of parts. Use this list when ordering parts or confirming the
assembly of parts.
Parts List
This manual is for the installation of this equipment.
Installation manual
This
manual
1E4C-E-OMA00-B01-00

41E4C-E-OMA00-B01-00
= MEMO =

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3
4
5
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10
5
Operating Manual
1E4C-E-OMA00-A02-13
SAFETY PRECAUTIONS
GENERAL DESCRIPTION
BASIC OPERATION
FUNCTIONS
DAILY PRODUCTION
SETTING PRODUCTION MATERIALS
FILE OPERATION
DATA EDITING
TEACHING
CHANGING PRODUCTION BOARD TYPE
CARTRIDGE HEAD
APPENDIX

6
SAFETY PRECAUTIONS.................................................................. 1
Chapter 1 GENERAL DESCRIPTION
1-1 Names and Mechanism of Each Unit ......................................................... 1-2
1-2 Production Process .................................................................................... 1-7
1-3 Equipment Specification ............................................................................. 1-9
1-3-1 Machine Specification (For Both DH/DHU and D/DH) ........................................1-9
1-3-2 Dead Space ......................................................................................................1-10
1-3-3 Outer Dimensions .............................................................................................1-10
1-4 Available Board Specification ................................................................... 1-11
Chapter 2 BASIC OPERATION
2-1 Operating Panel ......................................................................................... 2-2
2-2 Touch Panel ................................................................................................ 2-4
2-2-1 Touch Panel Configuration ..................................................................................2-4
2-2-2 Function Keys .....................................................................................................2-5
2-2-3 Switch Types and How to Operate ......................................................................2-7
2-2-4 Messages ............................................................................................................2-9
2-3 Main Menu ................................................................................................ 2-10
2-4 Engineer Mode ......................................................................................... 2-12
2-4-1 How to Enter Engineer Mode ............................................................................2-12
2-4-2 How to Change Password.................................................................................2-13
Chapter 3 FUNCTIONS
3-1 Menu Configuration .................................................................................... 3-2
3-1-1 Operator Mode ....................................................................................................3-2
3-1-2 Engineer Mode ....................................................................................................3-3
3-2 Production Settings .................................................................................... 3-5
3-2-1 Squeegee Open/Close ........................................................................................3-5
3-2-2 Board Transport .................................................................................................. 3-6
3-2-3 Mask Cleaning ....................................................................................................3-7
3-2-4 Counter Reset .....................................................................................................3-7
3-2-5 Production Schedule Count ................................................................................3-8
3-2-6 Preparation for Production ..................................................................................3-9
3-3 Production Information ............................................................................. 3-12
3-3-1 Run Information.................................................................................................3-12
3-3-2 Stop Information ................................................................................................3-13
3-3-3 Counter Information ..........................................................................................3-14
1E4C-E-OMA00-A02-00

7
3-3-4 Form Printing.....................................................................................................3-14
3-3-5 Reset.................................................................................................................3-15
3-4 Machine Adjustment ................................................................................. 3-16
3-4-1 Returning to Origin............................................................................................3-16
3-4-2 Width Adjustment ..............................................................................................3-17
3-4-3 Board Transport ................................................................................................3-18
3-4-4 Board Recognition ............................................................................................3-19
3-4-5 Printing Motion ..................................................................................................3-20
3-4-6 Mask Cleaning ..................................................................................................3-21
3-4-7 Mask Recognition .............................................................................................3-21
3-4-8 Solder Dispensing.............................................................................................3-22
3-4-9 Trial Printing ......................................................................................................3-23
3-4-10 Squeegee Open/Close......................................................................................3-25
3-4-11 Input Check.......................................................................................................3-25
3-4-12 Output Check ....................................................................................................3-26
3-4-13 Axis Information ................................................................................................3-26
3-4-14 Recognition Device Maintenance .....................................................................3-26
3-5 Machine Settings...................................................................................... 3-27
3-5-1 Switches for Adjustment....................................................................................3-27
3-5-2 Setting Time ......................................................................................................3-28
3-5-3 Collecting Recognition Result ...........................................................................3-28
3-5-4 Feedback Range...............................................................................................3-29
3-5-5 Feedback History ..............................................................................................3-29
3-5-6 Customizing Operator Mode .............................................................................3-30
Chapter 4 DAILY PRODUCTION
4-1 Production Work Flow ................................................................................ 4-2
4-2 Before Starting Production ......................................................................... 4-3
4-2-1 Start-up Inspection..............................................................................................4-3
4-2-2 Checking Air Pressure ........................................................................................4-4
4-3 Starting Production..................................................................................... 4-5
4-3-1 Starting up this Machine .....................................................................................4-5
4-3-2 Production ...........................................................................................................4-6
4-3-3 Self-diagnosis......................................................................................................4-7
4-3-4 Returning to Origin..............................................................................................4-8
4-4 During Production....................................................................................... 4-9
4-5 Production Stop........................................................................................ 4-10
4-5-1 Stop Operation..................................................................................................4-10
4-5-2 Functions during Production Stop.....................................................................4-12
4-6 Completion of Production ......................................................................... 4-13
4-6-1 Production End Function by Board Count Set ..................................................4-14
1E4C-E-OMA00-A02-00

8
Chapter 5 SETTING PRODUCTION MATERIALS
5-1 How to Set Mask ........................................................................................ 5-2
5-2 How to Change Squeegees and Adjust the Angle...................................... 5-6
5-2-1 How to Change Squeegees ................................................................................5-6
5-2-2 Adjusting the Squeegee Angle ..........................................................................5-10
5-3 Procedures for Using Advanced Sqeegees (Option)................................ 5-12
5-3-1 Assembling Sqeegees ......................................................................................5-12
5-3-2 Preparation for Production ................................................................................5-16
5-4 How to Supply Solder............................................................................... 5-18
5-4-1 When Solder Autodispensing Is Disabled .........................................................5-18
5-4-2 When Solder Autodispensing Is Enabled ..........................................................5-20
5-5 How to Supply Cleaning Paper ................................................................ 5-23
5-6 How to Supply Cleaning Solvent .............................................................. 5-26
Chapter 6FILE OPERATION
6-1 File Operation of PT ................................................................................... 6-2
6-2 File Operation of Floppy Disk ..................................................................... 6-4
6-2-1 How to Save Data ...............................................................................................6-5
6-2-2 How to Load Data ...............................................................................................6-7
6-2-3 How to Initialize Floppy Disk ...............................................................................6-8
6-2-4 How to Load and Save Machine Parameters ...................................................6-10
6-2-5 How to Load Coordinates Data.........................................................................6-12
6-2-6 How to Load Recognition Data .........................................................................6-13
6-2-7 How to Delete Data...........................................................................................6-14
Chapter 7DATA EDITING
7-1 Summary of Data Editing ........................................................................... 7-2
7-1-1 Before Data Editing.............................................................................................7-2
7-1-2 Flow Chart of Data Editing ..................................................................................7-4
7-2 Basic Functions of Editor............................................................................ 7-6
7-2-1 Starting Editor .....................................................................................................7-6
7-2-2 Starting New Data File ........................................................................................7-6
7-2-3 Editor Main Menu ................................................................................................7-8
7-2-4 Structure and Functions of Menu Bar .................................................................7-9
7-2-5 Exiting Editor .......................................................................................................7-9
7-3 Basic Operation for Modifying Data (SP28) ............................................. 7-10
7-4 Creating Board Data................................................................................. 7-11
7-4-1 Board Data........................................................................................................7-11
7-4-2 Editing Board Data............................................................................................7-12
1E4C-E-OMA00-A02-03