Panasonic PT-AE1000U - LCD Projector - HD 1080p User manual

©2006 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
PT-AE1000U
PT-AE1000E
LCD Projector
ORDER NO. VED0610374C0
D10

2
PT-AE1000U / PT-AE1000E

3
PT-AE1000U / PT-AE1000E

1 Safety Precautions 5
1.1. General Guidelines 5
1.2. Leakage Current Check 5
1.3. UV Precaution and UHM Lamp Precautions 5
2 Ext Option 6
2.1. Procedure to enter EXT OPTION 6
2.2. EXT OPTION Menu and Functions 6
2.3. Canceling EXT OPTION 6
3 Self-Check Mode 7
3.1. Procedure to enter the self-check mode 7
3.2. Self Check Display and Contents 8
3.3. Canceling the self-check mode 9
4 Flicker Adjustment Mode 9
4.1. Procedure to enter the adjustment mode 9
4.2. Adjustment Display and Contents 9
4.3. Canceling the flicker adjustment mode 9
5 Using the SERIAL Connector 10
5.1. Connection 10
5.2. Pin Layout and Signal Names for SERIAL Connector 10
5.3. Communication Settings 10
5.4. Basic Format 11
5.5. Control / Query Commands 11
5.6. Communication Cable Specifications 13
5.7. Signal Selector Connecting Cable Specifications 13
6 Disassembly Instructions 14
6.1. Printed Circuit Board and Main Parts Location 15
6.2. Removal of Upper Case 16
6.3. Removal of A-P.C.Board 16
6.4. Removal of J-P.C.Board 17
6.5. Removal of K1-P.C.Board 17
6.6. Removal of R-P.C.Board 18
6.7. Removal of S-P.C.Board 18
6.8. Removal of V-P.C.Board 18
6.9. Removal of B/Q-Module 19
6.10. Removal of P-Module 20
6.11. Removal of Lamp Unit 20
6.12. Removal of Analysis Block 21
6.13. Removal of LCD Block / Projection Lens 21
6.14. Replacement of Phase Difference Board 22
6.15. Replacement of Incidence Polarizer 22
6.16. Replacement of PBS Array (Analysis Block) 22
6.17. Removal of Iris Unit 23
7 Measurement and Adjustments 24
7.1. Adjustment Procedure Flowchart 24
7.2. Cautions for Adjustment 24
7.3. Setting Before Adjustment 24
7.4. Lighting Area Adjustment 24
7.5. Software for Adjustment 26
7.6. Flicker Adjustment 29
7.7. Input Level Adjustment (RGB) 30
8 Troubleshooting 31
9 Interconnection Block Diagram 41
9.1. Interconnection Block Diagram (1/2) 41
9.2. Interconnection Block Diagram (2/2) 42
10 Block Diagram 43
10.1. Power Supply 43
10.2. Signal Processing (1/3) 44
10.3. Signal Processing (2/3) 45
10.4. Signal Processing (3/3) 46
11 Schematic Diagram 47
11.1. A-P.C.Board (1/8) 48
11.2. A-P.C.Board (2/8) 49
11.3. A-P.C.Board (3/8) 50
11.4. A-P.C.Board (4/8) 51
11.5. A-P.C.Board (5/8) 52
11.6. A-P.C.Board (6/8) 53
11.7. A-P.C.Board (7/8) 54
11.8. A-P.C.Board (8/8) 55
11.9. K1-P.C.Board, K2-P.C.Board 56
11.10. J-P.C.Board, S-P.C.Board, R-P.C.Board 57
11.11. V-P.C.Board, H-P.C.Board, M1-P.C.Board, M2-P.C.Board
58
11.12. B-Module (1/2) 59
11.13. B-Module (2/2) 60
12 Circuit Boards 61
12.1. A-P.C.Board (Foil Side) 61
12.2. A-P.C.Board (Component Side) 62
12.3. J-P.C.Board, V-P.C.Board 63
13 Terminal guide of ICs and transistors 65
14 Exploded Views 66
15 Replacement Parts List 70
CONTENTS
Page Page
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PT-AE1000U / PT-AE1000E

1 Safety Precautions
1.1. General Guidelines
· For continued safety, no modification of any circuit must be
attempted.
· Unplug the power cord from the power outlet before
disassembling this projector.
· Use correctly the supplied power cord and must ground it.
· It is advisable to use an isolation transformer in the AC
power line before the service.
· Be careful not to touch the rotation part (cooling fan, etc.) of
this projector when you service with the upper case
removed and the power supply turned ON.
· Observe the original lead dress during the service. If a short
circuit is found, replace all the parts overheated or
damaged by the short circuit.
· After the service, all the protective devices such as
insulation barriers, insulation papers, shields, and isolation
R-C combinations must be properly installed.
· After the service, check the leakage current to prevent the
customer from getting an electric shock.
1.2. Leakage Current Check
1.Prepare the measuring circuit as shown in Fig.1.
Be sure to use a voltmeter having the performance
described in Table 1.
Fig. 1
Table 1
Fig. 2
2.Assemble the circuit as shown in Fig. 2. Plug the power
cord in a power outlet.
3.Connect M1 to T1 according to Fig. 2 and measure the
voltage.
4.Change the connection of M1 from T1 to T2 and measure
the voltage again.
5.The voltmeter must read 0.375 V or lower in both of steps
3 and 4. This means that the current must be 0.75 mA or
less.
6.If the reading is out of the above standard, the projector
must be repaired and rechecked before returning to the
customer because of a possibility of an electric shock.
1.3. UV Precaution and UHM Lamp
Precautions
· Be sure to unplug the power cord from the power outlet
when replacing the lamp.
· Because the lamp reaches a very high temperature during
its operation, wait until it cools completely when replacing
the Lamp Unit.
· The lamp emits small amounts of UV-radiation, avoid direct-
eye contact with the light.
· The lamp unit has high internal pressure. If improperly
handled, explosion might result.
· Because the high pressure lamp involves a risk of failure,
never touch the lamp wire lead during the service. (See Fig.
3)
Fig.3
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PT-AE1000U / PT-AE1000E

2 Ext Option
This projector has EXT OPTION in addition to standard on-screen menus.
· There are SELF CHECK and FLICKER ADJUST for service, etc.
2.1. Procedure to enter EXT OPTION
1.When the projector is power ON, press "POWER" button on the main unit or remote control unit to display "POWER OFF"
confirmation screen.
2.Press the right-arrow " " button to select "CANCEL" in the "POWER OFF" confirmation screen.
3.On the main unit or remote control unit, press the buttons in order of up-arrow " ", down-arrow " ", up-arrow " ",
down-arrow " " and "ENTER".
(When the "ENTER" button is pressed, "EXT OPTION" menu is displayed.)
2.2. EXT OPTION Menu and Functions
· FAN FULLMODE
Setting the cooling fan motor rotation speed
− − −
− Switching ON "FAN FULLMODE", the rotation level of the fan becomes high-speed rotation (fixed). Moreover, when "FAN
FULLMODE" is ON, changing "ALTITUDE" in OPTION becomes impossible (setting FAN FULLMODE is given priority more
than ALTITUDE).
· AUTO SETUP
Setting AUTO SETUP mode
− − −
− NORMAL: To set the normal mode (the dot clock is adjusted strictly)
− − −
− SPECIAL: To set the special mode (the dot clock is adjusted roughly)
* Do not change the initial setting (NORMAL).
· SELF CHECK
To enter the self-check mode
· FLICKER ADJUST
To enter the flicker adjustment mode
· 525i SD
When non-standard signal of 525i/625i is inputted (AV amplifier, etc.), synchronization might be disordered according to
connected equipment. In this case, set 525i SD to ON.
· 525p OS
When 525p/625p signal is inputted, reflection noise (vertical striated beat) might be generated according to connected
equipment. In this case, set 525p OS to ON. However, the resolution decreases a little.
· HPLL
When non-standard signal of VIDEO/S-VIDEO is inputted (VTR, VHD, etc.), horizontal synchronization might be disordered
according to connected equipment. In this case, set HPLL to OFF.
2.3. Canceling EXT OPTION
Press "MENU" button on the main unit or remote control unit.
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PT-AE1000U / PT-AE1000E

3 Self-Check Mode
This mode is used to narrow down the location of the failure.
3.1. Procedure to enter the self-check mode
Select "SELF CHECK" on "EXT OPTION" menu and press "ENTER" button on the main unit or remote control unit.
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PT-AE1000U / PT-AE1000E

3.2. Self Check Display and Contents
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PT-AE1000U / PT-AE1000E

3.3. Canceling the self-check mode
Press "MENU" button on the main unit or remote control unit.
4 Flicker Adjustment Mode
If replacing the optical parts (LCD Panel / LCD block) or A-P.C.Board of this projector, enter the flicker adjustment mode and
minimize the flicker.
4.1. Procedure to enter the adjustment mode
Select "FLICKER ADJUST" on "EXT OPTION" menu and press "ENTER" button on the main unit or remote control unit.
Note:
"DESK setting (red)" is displayed when entering the adjustment mode.
4.2. Adjustment Display and Contents
· Setting value is increased and decreased with the right-arrow " " and left-arrow " " buttons.
"": Decrease, " ": Increase
− − −
− Adjust the setting value to minimize the flicker on the screen.
− − −
− Execute the adjustment by 6 patterns below.
· The pattern (adjustment display) is switched with the up-arrow " " and down-arrow " " buttons.
"": Forward direction, " ": Reverse direction
− − −
− There are 6 patterns of "DESK setting (red)", "DESK setting (blue)", "DESK setting (green)", "CEILING setting (red)",
"CEILING setting (blue)" and "CEILING setting (green)".
− − −
− The setting value is saved into this projector when the pattern is switched.
4.3. Canceling the flicker adjustment mode
Press "MENU" button on the main unit or remote control unit.
Note:
When "MENU" button is pressed, the setting value at that time is saved into this projector and the adjustment mode is canceled.
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PT-AE1000U / PT-AE1000E

Pin No Signal Name Contents
1--- NC
2TXD Transmit data
3RXD Receive data
4--- NC
5GND Ground
6DSR
7CTS Connected internally
8RTS
9--- NC
5 Using the SERIAL Connector
The serial connector which is on the back connector panel of the projector conforms to RS-232C standard. This projector can
be controlled by a PC which is connected as shown in "5.1. Connection".
For controlling this projector by a PC, requires communication software on the market, and inputs control commands according
to communication settings and basic format below.
5.1. Connection
Note:
Use a proper communication cable which is suitable for the PC to connect SERIAL connector and the PC.
5.2. Pin Layout and Signal Names for SERIAL Connector
5.3. Communication Settings
Signal Level Contents Description
Sync. method Asynchronous Synchronizes every 1 character (8 bits)
Baud rate Conforms to 9 600 bps Data transfer speed
Parity RS-232C None Error detection method
Character length standard 8bits Number of bit composing 1 character
Stop bit 1bit Uses stop bit when asynchronous method
X parameter Not used
S parameter Not used
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PT-AE1000U / PT-AE1000E

5.4. Basic Format
The data sent from the PC to the projector is transmitted in the format shown below.
Notes:
· If sending multiple commands, check that a call back has been received from the projector for 1 command before sending
the next command.
· When a command which does not require parameters is sent, the colon (:) is not required.
5.5. Control / Query Commands
Control Commands
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PT-AE1000U / PT-AE1000E

Query Commands
Parameters
[Example]
When controls the audio volume to +30 by a PC
(Sends commands as the following:)
· When a command which does not require parameters is sent, the colon (:) is not required.
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PT-AE1000U / PT-AE1000E

5.6. Communication Cable Specifications
5.7. Signal Selector Connecting Cable Specifications
When connecting to a signal selector (ex. TW-SWS62J), use a cable with specifications below.
Connecting method: Connects a video signal cable from the signal selector to "VIDEO IN", and an RGB signal cable to "PC IN".
Note:
Set VP control terminal switch of the signal selector to VP TYPE "B".
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PT-AE1000U / PT-AE1000E

6 Disassembly Instructions
Warning:
· Be sure to unplug the power cord from the power outlet before disassembling this projector.
Caution:
· While turning over a printed circuit board, be sure to put a insulating material under it to prevent a short circuit.
· Printed circuit boards and wires must not be pulled forcibly, but be handled carefully.
· Connectors also must be handled carefully.
· When reassembling, replace used adhesive tape with new one (Do not re-use used tape).
· After repairing this projector, be sure to put back the wires and connectors to the original condition.
· After disassembling or repairing this projector, do the following confirmation work for LCD panels damage prevention.
1.Disconnect 3 flexible cables of LCD Panels (R/G/B).
2.Turn ON the power and confirm the -6V detection LED (D1031) lights.
(If it does not light, check and repair the -6V circuit.)
3.Turn OFF the power and connect the 3 flexible cables of LCD Panels.
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PT-AE1000U / PT-AE1000E

6.1. Printed Circuit Board and Main Parts Location
Electrical Parts
Optical Parts
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PT-AE1000U / PT-AE1000E

6.2. Removal of Upper Case
1.Lift the rear side of the top panel and disconnect the top
panel Open/Close hook, then open the top panel.
2.While pressing hooks of the 2 top panel fastening devices,
remove the top panel.
3.Loosen the 3 screws until they idle.
4.Slide the lamp lock button to release, and remove the lamp
unit block (with lamp unit cover).
5.Unscrew the 8 screws and remove the upper case.
6.3. Removal of A-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 2 screws and remove the connector cover.
4.Unscrew the 11 screws and remove the A-P.C.Board.
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PT-AE1000U / PT-AE1000E

6.4. Removal of J-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 2 screws and remove the connector cover.
4.Unscrew the 3 screws and remove the J-P.C.Board.
[PT-AE1000U]
[PT-AE1000E]
6.5. Removal of K1-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 1 screw and release the grounding terminal.
4.Unscrew the 4 screws and remove the block of Analysis
Block, LCD Block, Shift Mechanism and Projection Lens.
5.Unscrew the 4 screws and remove the intake air duct 2.
6.Unscrew the 1 screw and remove the intake air duct 1.
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PT-AE1000U / PT-AE1000E

7.Unscrew the 3 screws and remove the K1-P.C.Board.
6.6. Removal of R-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the V-P.C.Board.
3.Unscrew the 1 screw and remove the P.C.Board
attachment fittings with R-P.C.Board.
Note:
· R-P.C.Board is secured. Be careful not to apply
excessive force.
4.Unscrew the 1 screw and remove the R-P.C.Board.
6.7. Removal of S-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and release the grounding terminal.
3.Unscrew the 1 screw and remove the operation button
block.
4.Unscrew the 2 screws and remove the S-P.C.Board.
6.8. Removal of V-P.C.Board
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
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PT-AE1000U / PT-AE1000E

2.Unscrew the 2 screws and remove the V-P.C.Board.
6.9. Removal of B/Q-Module
1.Remove the upper case according to the section 6.2.
"Removal of Upper Case".
2.Unscrew the 2 screws and remove the A-P.C.Board block.
3.Unscrew the 2 screws and remove the V-P.C.Board.
4.Unscrew the 1 screw and remove the P.C.Board
attachment fittings with R-P.C.Board.
Note:
· R-P.C.Board is secured. Be careful not to apply
excessive force.
5.Unscrew the 1 screw and release the grounding terminal.
6.Unscrew the 3 screws and remove the power block (B/Q-
Module and P-Module).
7.Unscrew the 1 screw and separate the B/Q-Module block
and P-Module block.
8.Unscrew the 2 screws.
9.While pressing to shut each hook of the 2 resinous stands,
remove the B/Q-Module.
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PT-AE1000U / PT-AE1000E

6.10. Removal of P-Module
1.Remove the P-Module block according to the steps 1
through 7 in the section 6.9. "Removal of B/Q-Module".
2.Unscrew the 2 screws.
3.While pressing to shut each hook of the 2 resinous stands,
remove the P-Module.
6.11. Removal of Lamp Unit
1.Lift the rear side of the top panel and disconnect the top
panel Open/Close hook, then open the top panel.
2.Loosen the 3 screws until they idle.
3.Slide the lamp lock button to release, and remove the lamp
unit block (with lamp unit cover).
Note:
· When installing the lamp unit in the main unit, place
it in a specified position and press the connector
side and the opposite side of the lamp unit (arrow
positions shown in the figure below), and confirm the
lamp unit is inserted securely. Then, tighten the 3
screws fixing the lamp unit cover.
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PT-AE1000U / PT-AE1000E