Panasonic MC-E4111-KP47 User manual

©2006 Matsushita Electric Industrial Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
MC-E4111-KP47
MC-E4113-KP47
Destination : Europe
Vacuum Cleaner
Model MC-E4111 MC-E4113
Power source 230-240V 230-240V
50Hz 50Hz
Input power (IEC) 1500-1600W 1500-1600W
Mains lead length 6.7m 6.7m
Radius of operation 7m 7m
Net weight 6.6kg 6.6kg
Dimensions (L×W×H) 330×320×1100 330×320×1100
A
ttachments: Dusting brush * *
Crevice nozzle * *
Extension wand * *
Mini turbine nozzle - *
A
ttachment holder - *
Specifications are subject to change Without notice for further improvement
ORDER NO ECD0602001C2

3 REPLACEMENT OF MAIN
PARTS
IMPORTANT: Before replacing any part always
DISCONNECT THE CLEANER FROM THE ELECTRIClTY
SUPPLY.
3.1. BELT B (Motor shaft belt)
1.Loosen four screws from the Floor nozzle lower and remove
them. (Fig.1)
2.Remove the belt from the motor shaft and outer motor
pulley replacing with a new one. (Fig.2)
3.Re-install the new belt around the motor shaft and pulley.
4.
Replace the base plate and refasten the screws.
3.2. BELT (Beater bar belt)
1.Remove the base plate and motor shaft belt as explained
previously in paragraph 3.1 Motor shaft belt, point 1-2.
2.
Lift the beater bar assembly and remove the belt from the
beater bar pulley and motor pulley. (Fig.3)
3.Replace the belt with a new one and re-assemble in the
reverse order.
4.
Insert the beater bar mounts into their housing and turn the
beater bar by hand to ensure the belts have been seated
correctly. (Fig.4)
5.Replace the base plate and refasten the screws.
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3.3. BEATER BAR ASSEMBLY
1.Remove the base plate as explained previously in
paragraph 3.1 Motor shaft belt, point 1.
2.
Lift the beater bar assembly and remove the belt from the
beater bar pulley. (Fig.5)
3.Replace the beater bar assembly with a new and place the
belt around the beater bar pulley.
4.
Insert the beater bar mounts into their housings and turn the
beater bar by hand to ensure the belt has been seated
correctly.
5.
Replace the base plate and refasten screws.
3.4. MOTOR PULLEY UNlT
1.Remove the base plate as explained previously in
paragraph 3.1 Motor shaft belt, point 1.
2.
Release the two belts from the motor pulley.
3.
Remove the screw from the pedal shaft that fixes the pedal
and remove the motor pulley unit together with the pedal.
(Fig.6)
4.Remove two screws from the motor pulley unit and take it
out. (Fig.7)
5.Replace the motor pulley unit with a new one and re-install
it.
6.
Re-assemble the pedal, belts and remaining parts in the
reverse order.
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3.5. MOTOR
1.Remove base plate, pedal and motor pulley as explained
previously in paragraph 3.4 Motor pulley unit, points 1-4.
2.
Insert a flat-blade screwdriver into the gap between the
nozzle and the plastic holder and remove the plastic holder.
(Fig.8)
3.And then remove the floor nozzle upper.
4.
Remove nozzle cover, turn the vacuum cleaner over and
remove 4 screws from motor case u and take it out. (Fig.9)
5.Remove the motor. Then, remove the two lead wires with a
quick-connect terminal from the carbon brush holder tabs.
(Fig.10)
6.Remove the noise absorber and the motor supports at the
front and rear. Then, replace the motor. (Fig.11)
7.Assemble the motor supports at the front and rear and the
noise absorber. Then, connect the lead wires.
8.
Fit the motor and the other components by reversing the
disassembly procedure.
NOTE: Make sure the lead wires are correctly positioned to
avoid pinching them between parts.
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3.6. CARBON BRUSH
NOTE: Replace both carbon brushes at the same time.
1.
Remove motor case unit and take out the motor as
explained previously in paragraph 3.5 Motor, points 1-4.
2.
Remove 1 screw from the carbon brush holder and take it
out. (Fig.12)
3.Take out both of the carbon brush holder from the motor.
(Fig.13)
4.Replace the carbon brush holder with new one and insert
into the motor. (Fig.14)
5.Fasten a screw in the motor and fixed the carbon brush
holder.
6.
Re-assemble front / rear motor supports, noise absorber
and connect the lead wires to the motor.
7.
Re-install the motor and reassemble upper body and
remaining parts in the reverse order.
NOTE: Make sure the lead wires are correctly positioned to
avoid pinching them between parts.
3.7. THERMAL PROTECTOR
1.Remove the motor case U by following the procedure
described in paragraph 1-4 in 3.5 Motor to remove the
motor unit.
2.
Remove the lead wire (white) connector from the motor.
(Fig.15)
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3.Remove the lead wire (white) connector from the printed
circuit board section. (Fig.16)
4.After fitting a new thermal protector, connect it as shown in
the diagram.
5.
Fit the remaining associated components by reversing the
disassembly procedure.
Note: Make sure that the lead wires and the lower body
seal are fitted correctly so that the lead wires do not get
caught between components.
3.8. P.C.B. Unit (PC Board
w/Component)
1.Remove the three lead wire (white, red, and blue)
connectors from the printed circuit board cover (holder).
(Fig.16)
2.Remove the two screws fixing the printed circuit board
holder to separate the printed circuit board holder A from
the printed circuit board holder that covers the printed circuit
board.
3.Remove the lead wire (black) from the motor terminal on
the printed circuit board U. Then, remove the printed circuit
board cover. (Fig.18)
4.Fit the components by carrying out the disassembly
procedure in reverse.
Note: Make sure that the lead wires are fitted correctly so
that they do not get caught between components.
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3.9. MAIN FUSE
1.Remove the three screws fixing the front body to remove it.
(Fig. 19)
* Point: Lift the front body from below the main unit.
2.Remove the lead wire (red) from the ON/OFF switch to
which a fuse is connected. (Fig.20)
3.Remove the lead wire (red) connector that is connected to
the printed circuit board.
* Refer to 3.8 P.C.B. Unit. (Fig.16)
Note: When assembling, make sure that the lead wires are
fitted correctly so that they do not get caught between
components.
3.10. ON/OFF SWlTCH
1.Remove hose end and front body as explained previously in
paragraph 3.8 MAIN FUSE.
2.
Remove the lead wires (provided with quick-connect
terminal) from the switch tabs. (Fig.21)
3.Release switch claws with a flat-head screwdriver and take
it out. (Fig.22)
4.Replace ON/OFF Switch with a new one and re-install it.
5.
Connect the lead wires refer to the schematic diagram and
reassemble base suction inlet and remaining parts in the
reverse order.
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8 TROUBLE SHOOTING GUIDE
CONDITlON CHECK POINT METHOD OF INSPECTlON CAUSE/REMEDY
Motor fails to rotate.
(no noise is heard at all). Plug (fuse-1ink) (UK, lRLonly) Check fuse continuity. lf there is no continuity, replace it.
Main fuse Check main fuse continuity. lf main fuse is blown, Check if there is any
short-circuit before replacing it. If so, repair
the short-circuit and replace the main fuse.
If there isn´t, replace the motor and main
fuse.
Mains lead Check mains lead continuity. If there is no continuity, replace it.
Motor continuity Check continuity between motor and lead
wires. If there is no continuity, replace the motor.
Carbon brushis in contact
with the commutator. Check if there is gap between carbon brush and commutator. If there is gap between carbon brush and commutator, replace both carbon brushes.
ON/OFF Switch Check continuity across the switch
terminals. If there is no continuity, replace ON/OFF switch.
Thermal cut-out Check thermal cut-out continuity.
Note:
Continuity should be checked 1 hours
after removlng the plug from the socket.
lf there is no continuity, replace it.
Motor runs but there is no
suction. Hose/Suction pipe Check for any possible clog in the hose or suction pipe. lf there is a clog, remove it.
Dust compartments Check if dust compartments are full. lf they are full, empty them.
Filter/s condition Check if filter/s is choked up. lf they are choked up, clean or replace
them.
Noise or vibration Motor fan Check if dust is accumulated in motor
fan.(lt could happen if the cleaner has been
used without central filter).
Replace the motor and check central filter
condition.(Never dismantle the motor fan).
Carbon brushes Check if there is uneven wear of carbon
brushes. If there is uneven wear, replace both carbon brushes.
Beater bar
(bearing support A-B) Remove the beater bar ass´y and check if bearing support A or B is broken or
deformed.
If bearing support A or B is defective,
replace it.
Beater bar (bearings) Place the beater bar ass´y on a flat surface
and turn the beater bar to check bearing
noise or distance.
If there is bearing noise or distance,
replace the beater bar ass´y.
Motor pulley (bearing) Turn motor pulley and check bearing noise. If there is a bearing noise, replace motor
pulley.
Beater bar does not rotate Belt/s Remove base plate and check if any of the
two belts is broken or loose. If any of them is broken, replace it. If loose* re-install it.
Motor pulley Remove the base plate and check if motor
pulley is blocked. lf it is blocked, replace it.
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9 PACKING INSTRUCTIONS and ATTACHMENTS
MC-E4111 / /MC-E4113
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10 PACKING LIST
safety Ref. No. Part No. Part Name & Description Remarks
1AMC61Z-ZG0KE Individual carton MC-E4111
1AMC61Z-ZH0KE Individual carton MC-E4113
2AMC87J-XD00E Cushion A unit
3AMC0TZ-XD00E Cushion C
4AMC75Z-XD00E Cushion plate
5AMC72Z-XD00E Cushion plate A
6AMC46Z-XD00E Partition board MC-E4113
7AMC99Y-ZH008 Instruction book unit
8AMC01Z-ZH008 Instruction book
9AMC70A-XD00E Body cushion
10 AMC32R-XD04E Attachment holder MC-E4113(Mini turbune nozzle support )
11 AMC99R-XD00E Mini turbine nozzle MC-E4113(Nozzle Assy)
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