Panasonic CM402 Series User manual

Intelligent Adhesive Tape Feede
r
Operating Instructions
Operation Manual
Thank you very much for purchasing the intelligent adhesive tape feeder for the CM402 series.
Before placing the machine in service, be sure to read the instruction manual for prope
r
usage.
A
fter that, store it carefully and read it if necessary.
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“Use of this machine:
This machine is designed and constructed to be used for placing electric and electronic components on PCB.
This machine shall be used for this purpose only.
It shall not be used for any other purpose.”
“Operation of this machine:
This machine shall be operated by professional, specially trained operators.
It shall not be operated by non-professional, not specially trained operators.
Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.”
Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.
441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan
Phone number: 81-942-84-2644
Fax number: 81-942-84-2636
For Service and Supply of Spares in Europe
you may contact Panasonic Europe:
Continental Europe
PFSE
Panasonic Factory Solutions Europe
Winsbergring 15
22525 Hamburg Germany
Phone number: 0049-(0)40-85386-321
Fax number: 0049-(0)40-85386-332
United Kingdom
PFSE
Panasonic Factory Solutions Europe
Panasonic House,Willoughby Road
Bracknell, Berks. RG12 8 FP
Phone number: 0044-(0)1344-853267
Fax number: 0044-(0)1344-425970
Year: 2005
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Introduction
This manual describes how to handle the intelligent adhesive tape feeder for the placement
machine CM402, and how to supply components.
Product code : KXFW1KSGA00
NOTICE
1. When the intelligent adhesive tape feeder is unpacked, its reel mount is detached.
Attach the reel mount to the main body before use.
(See 1.1 Preparation before Production)
2. For information on how to install it onto the main body of the placement machine,
refer to the Operation Manual for the placement machine.
NOTICE
This manual describes how to handle the intelligent adhesive tape feeder. The
following pages refer to “intelligent adhesive tape feeder” as “adhesive tape feeder.”
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TABLE OF CONTENTS
 Safety precautions .........................................................7
 About storage management and handling................................... 10
1. GENERAL DESCRIPTION.............................. 1-1
1.1 Preparation before Production..............................................................................1-2
1.2 Exterior Features .................................................................................................. 1-3
1.3 Switch and LED Features..................................................................................... 1-5
1.4 Model and Its Target Components ....................................................................... 1-6
2. ATTACHING/DETACHING THE ADHESIVE
TAPE FEEDER, SETTING THE TAPE, CHECKING
THE COMPONENTS ........................................... 2-1
2.1 How to Attach/Detach the Adhesive Tape Feeder ............................................... 2-2
2.1.1 How to Attach the Adhesive Tape Feeder.......................................................................................... 2-2
2.1.2 How to Detach the Adhesive Tape Feeder ........................................................................................ 2-4
2.2 Setting the Tape ................................................................................................... 2-5
2.2.1 How to Set the Tape........................................................................................................................... 2-5
2.2.2 How to Detach the Bottom Tape ...................................................................................................... 2-11
2.3 Checking the Components ................................................................................. 2-12
3. CLEANING ...................................................... 3-1
3.1 Cleaning the Tape Paths ...................................................................................... 3-2
3.2 Cleaning the Collectively Changing Truck............................................................ 3-3
INDEX
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SAFETY PRECAUTIONS Be sure to observe
The precautions that shall be observed in order to prevent an injury to the user or the
other persons, and damage to property, are described as follows.
 The degrees of danger or injury, resulting from incorrect usage owing to failure to read an
indication, are classified and described as follows.
WARNING This indication refers to a situation which is considered that there is a
possibility of death or serious injury.
CAUTION This indication refers to a situation which is considered that there is a
possibility of only injury or physical damage.
 The matters that shall be observed are classified by the symbols shown below, and
described.
(The following are the examples of the symbols.)
This kind of symbol indicates the matters to which attention must be paid.
This kind of symbol indicates an action that must not be carried out.
This symbol indicates an action that must be carried out.
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WARNING
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CAUTION
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About storage management and handling
This describes the precautions in the storage of adhesive tape feeders.
1 Storage Precautions
 Use a feeder stand for storage.
If you pell-mell place adhesive tape feeders, the parts may potentially be broken or deformed.
No pell-mell placing Store them on the feeder stand.
 Avoid storing them in a high-temperature (40 degrees or over) and
high-humidity place.
The formation of rust can cause such a trouble as faulty sliding.
NOTICE
In handling adhesive tape feeders, be sure to observe the following matters.
The matters are the same as those for intelligent tape feeders.
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 Avoid storing them in a magnetized place.
If the area around the pickup section becomes magnetized, some chips will be susceptible to
damage.
 Avoid storing them in the place where oil or an organic solvent is
splashed.
Otherwise, rubber and resin parts may potentially be deteriorated and broken.
 Avoid bumping or dropping them.
Even if there is no damage on the surface, actions can be affected. Be careful in handling
especially the sliding section.
 Avoid demagnetizing
Because they have built-in electromagnetic valves and CPUs, be careful in handling.
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2 Handling Precautions
A) Handling of adhesive tape feeders
 In handling the adhesive tape feeder, use both hands.
If you handle it with one hand, you may potentially drop it and be injured.
 In setting the adhesive tape feeder onto the collectively changing truck,
use both hands.
If you handle it with one hand, you may potentially bump its tip against the collectively changing
truck and damage it; consequently, actions can be affected.
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B) Handling of screws and covers
NOTICE
Some screws and covers mounted on the adhesive tape feeder are important for
insuring accuracy. Be careful enough in handling.
A These are eccentric pins for adjusting the pickup position and are adjusted to the
optimum position in advance; therefore, never loosen them.
Once you have loosened them, we cannot assure actions and accuracy.
B Because these are the guide plate fixing bolts, the physical relationship is important;
therefore, never loosen them.
Once you have loosened them, the mountability onto the machine becomes unstable
and the feeder may potentially get broken.
C Because there are important parts inside of the feeder main cover (on one side),
never open it.
Once you have opened it, we cannot assure actions and accuracy.
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