Paramount Fitness FS-51 User manual

FS-51
L
EG P RESS
A SSEMBLY M ANUAL
AM-FS51
010913

2
Thank you for purchasing products from the Paramount FS line. Because of the many unique
features included in these machines, this manual was created to provide you with information on
how to properly install and maintain your equipment. Proper maintenance will ensure that your
new equipment will last for years.
For your convenience, product questions can be answered by an Authorized Paramount Dealer or
by contacting a Paramount Customer Service Representative at:
1-800-721-2121 or 1-323-721-2121
Office hours are Monday-Friday, 7:30 am - 4:30 pm PST
Or email us at [e-mail]
Thank You for your patronage.
Paramount Fitness Corporation
6450 East Bandini Blvd.
Los Angeles, CA 90040
IMPORTANT
SERIOUS INJURIES TO USERS, BYSTANDERS OR INSTALLERS CAN OCCUR IF THE
INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL ARE NOT FOLLOWED. TO
MINIMIZE THIS RISK, READ THE MANUAL BEFORE BEGINNING THE INSTALLATION TO
FAMILIARIZE YOURSELF WITH ITS CONTENTS AND THEN BE CERTAIN TO FOLLOW EACH
OF THE STEPS AND PRACTICES DESCRIBED. IN ADDITION, REVIEW THE GENERAL
MAINTENANCE MANUAL, FACILITY SAFETY SIGN AND OTHER DOCUMENTS THAT MAY
ACCOMPANY EACH MACHINE, FOR IMPORTANT SAFETY AND MAINTENANCE TIPS. THE
MANUAL HAS BEEN INCLUDED WITH YOUR MACHINE ORDER AND CAN ALSO BE
DOWNLOADED FROM OUR WEBSITE AT: http://www.paramountfitness.com
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
A MESSAGE TO OUR CUSTOMERS
!

3
S AFETY ...................................................................................................................... 4
G
ENERAL C ARE AND M AINTENANCE ........................................................................... 7
D
IMENSIONS AND W EIGHT ........................................................................................... 8
P
REPARATION ............................................................................................................. 9
B
OX 1 C ARTON C ONTENTS ............................................................................................ 10
B
OX 2 C ARTON C ONTENTS ............................................................................................ 11
I
NSTALLATION & A SSEMBLY
S TEP 1: I NSTALL THE L EG P RESS C ABLE ............................................................ 12
S
TEP 2: A SSEMBLE THE C ONNECTING B RACE ..................................................... 13
S
TEP 3: A SSEMBLE THE U PRIGHT F RAME ........................................................... 14
S
TEP 4: I NSTALL THE R EAR B RACE .................................................................... 15
S
TEP 5: A SSEMBLE THE F OOT P LATE ................................................................. 16
S
TEP 6: A SSEMBLE THE H ANDLES ..................................................................... 17
S
TEP 7: A SSEMBLE THE S EAT P AD .................................................................... 18
S
TEP 8: A SSEMBLE THE B ACK P AD ................................................................... 19
S
TEP 9: I NSTALL THE U PRIGHT P ULLEYS ............................................................. 20
S
TEP 10: A SSEMBLE THE W EIGHT S TACK ........................................................... 21
S
TEP 11: I NSTALL THE F RONT S HROUD .............................................................. 22
S
TEP 12: I NSTALL THE R EAR S HROUD ............................................................... 23
S
TEP 13: I NSTALL THE T OP C AP ........................................................................ 24
S
TEP 14: I NSTALL THE B OLT C APS .................................................................... 25
S
TEP 15: W EIGHT S TACK L ABEL ....................................................................... 26
M
ACHINE L ABELS ........................................................................................................ 27
S
ERVICE ..................................................................................................................... 28
B
OLTING THE M ACHINE TO THE F LOOR ............................................................................ 29
W
ARRANTY ................................................................................................................. 30
TABLE OFCONTENTS

4
F ACILITY AND U SER S AFETY P RECAUTIONS
1. Review and understand all of the warning labels affixed to this machine and on the facility
safety sign.
2. Be certain that the machine operation is understood before it is used. Refer to the
instructional Procedure Label affixed to the machine.
3. Make sure all users are properly trained on how to use this equipment. If this machine is
being used in a commercial setting, end users may not have access to this Owners Manual. It
is the responsibility of the facility to instruct users as to the proper usage of the equipment as
well as making them aware of potential hazards.
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not
included on the Instructional Procedure Label or the Intended Use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means to be attached to the
framework of this machine to perform stretching or body weight exercises. This can result in
machine instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should be reviewed to ensure that weight training will
not aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an
“OUT OF ORDER, DO NOT USE” sign on the machine until it is repaired. Only use Paramount
supplied replacement components to service this machine.
10. Instruct users not to wear loose or dangling clothes or have headphone wires hanging when
using this equipment.
11. Do not attempt to free any jammed assemblies by yourself as this may cause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users to seek the advice of the facility staff as to the
appropriate use of spotters when lifting. More then one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully (one side and then the other)
to avoid tipping equipment and crushing injuries.
12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
all safety mechanisms.
SAFETY

5
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight to the weight stacks. Use only the Paramount adder weight system
specifically designed for the machine.
I NSTALLATION S AFETY P RECAUTIONS
1. Read this Installation Manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more then 1/8”
over a 10’ distance (or as defined and required by local building and architectural codes.
4. Paramount strongly recommends that all equipment be anchored to the floor to prevent
movement and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a
qualified contractor to determine an appropriate fastening system for your floor.
• Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a
minimum pull out force of 220 lbs (110 kgs) for each position.
• When attaching the machine to the floor, if there is a gap between the machine foot
and the floor, do not use the anchor to remove the gap as this can cause the
machine frame to deform. Instead, place a shim between the bottom of the foot and
the floor, then tighten the anchor.
• Anchoring holes are provided on the feet of the frame. All anchoring locations must
be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by installation in these locations can lead to premature failure of components.
6. Be sure all hardware is tight before using this machine.
SAFETY

6
M AINTENANCE S AFETY P RECAUTIONS
1. Refer to Maintenance Schedule label on the machine as well as this manual for when to
perform maintenance.
2. Check the function of your machine DAILY by verifying the following:
• Inspect cables and end fittings for any signs of wear. Replace if worn, frayed or
damaged with original Paramount replacement components.
• Verify that all adjustments are possible and carried out with ease. Make sure that
each adjustment pin inserts completely into each position without binding.
• Verify that safety catches and stops are in proper working order and engaged.
• Verify that the exercise is performed smoothly, free of noise and/or binding.
• If equipped with a weight stack, verify that the proper weight selector pin is in place.
3. Check the function of your machine WEEKLY by verifying the following:
• Nuts, Bolts, and Fasteners: Check tightness weekly. If any hardware has become
loose, retighten and/or use Loctite
™
Threadlocker 242.
•Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any
component at first signs of wear. Use only Paramount supplied components.
4. Replace any warning label at first sign of wear. Labels and the Facility Safety Sign may be
obtained from Paramount free of charge.
B OLT L ENGTH M EASURING G UIDE
SAFETY
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
12345

7
IMPORTANT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
1. Cables: Inspect end fittings daily for wear. Inspect the entire length of the cable weekly.
Replace cables at the first sign of wear and on an annual basis. If the cable tension has
been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: Check tightness weekly. If any hardware has become loose,
retighten and/or use Loctite
TM
brand Threadlocker 242. Be sure all hardware is tight
before using the machine.
3. Safety Catches: Inspect catches, stop rods and their associated fasteners weekly. Tighten
any loose hardware and replace any components at first signs of wear.
4. Frames: Wipe all machines down with a damp cloth and dry completely each day. This
includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: Use Simple Green or similar cleaner for light dirt and
grime. Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt
and grease as well as for polishing. DO NOT use solvents, lacquer thinner, acetone or
finger nail polish remover. For scuffs and marks that are not removed by the above
methods use a soft scrub cleanser. Make sure all parts are dry upon completion.
6. Weight stack enclosures (shrouds): Wipe down with a damp cloth as needed.
7. Exercise instruction labels: Clean with soap and water as needed.
8. Guide rods: Wipe all dirt and dust from the guide rods before applying a light application
of Tri-Flow
TM
or other teflon spray lubricant. Spray the Tri-Flow
TM
on a rag and then wipe
the guide rods with the rag. DO NOT use oil lubricants such as WD-40. Caution: Tri-Flow
TM
will stain carpet and clothing.
9. Bronze bushings: Check monthly for signs of wear and replace as needed.
10. Linear Bearing Shafts: Wipe any accumulation of dust or other contaminants from the
shafts on a weekly basis. Apply a thin layer of a Teflon
® (PTFE) grease on a weekly basis.
Paramount recommends Magnalube
® brand.
11. When replacing any component, use only Paramount supplied parts.
12. Please refer to the General Maintenance Manual (part number: AM-GMM) for other
important safety and maintenance information.
13. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference.
If you have any questions, do not hesitate to contact your Paramount dealer or Paramount Fitness
Corp. at [phone] or [e-mail].
GENERAL CARE AND MAINTENANCE

8
DIMENSIONS AND WEIGHT
40.5” (103.0 cm)
81.5” (207.0 cm)
M ACHINE W EIGHT AND F LOOR L OADING
“I N U SE ” M ACHINE D IMENSIONS
Machine Height: 64.4” (163.5 cm)
Maximum user weight: 300 lbs. (136 KG)
W EIGHT S TACK C ONFIGURATION M ACHINE WEIGHT A PPROXIMATE F LOOR L OADING
170 lbs. 469 LBS [213 KG] 56 LBS/FT
2
[273 KG/M
2
]
250 lbs. 549 LBS [249 KG] 66 LBS/FT
2
[319 KG/M
2
]

9
PREPARATION
R EQUIRED T OOLS :
Ratchet Wrench and Sockets:
9/16”
Wrenches: 1/2”, 9/16”, 3/4”.
(or an adjustable crescent wrench).
Rubber Mallet
Allen wrenches:
(included with the machine)
Hardware Measurement Guide:
SHCS - SOCKET HEAD CAP SCREW
FHCS - FLAT HEAD CAP SCREW
HHCS - HEX HEAD CAP SCREW
BHCS - BUTTON HEAD CAP SCREW
MEASURE BOLT
FROM HERE
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10 LB. Weight Plate Box
Part Number: B1602
Comprised of
(4) x 10 lb. Weight Plates
15 LB. Weight Plate Box
Part Number: B1603
Comprised of
(4) x 15lb. Weight Plates
OR
Weight Plate Cartons:
Weight plates are packaged (4) per box. You should have (4) boxes of weights. This will
give you a total of 16 weight plates.
The weight plates are available in two different sizes, 10 lbs. and 15 lbs. The 10 lbs. plates
are used for the 170 lbs weight stack, the 15 lbs. plates are used on the 250 lbs. weight
stack. Make sure you know which size weight stack is to be installed on this machine.

10
FS-51 BOX 1 CARTON CONTENTS
9
I TEM P ART N O .D ESCRIPTION QTY.
1 FS-CAP-000X TOP UPRIGHT CAP 1
2 FS-GRD-200X GUIDE ROD 2
3 FS-SHD-250X REAR SHROUD 1
4 FS51-SHD-200X FRONT SHROUD 1
5 FS51-UPR-000X UPRIGHT FRAME 1
6 FS-BKT-000 GUIDE ROD BRACKET 2
7 FS-WSB-000 WEIGHT STACK BASE 2
8 FS51-PAD-100X SEAT PAD, FS-51 1
9 FS-PAD-000X BACK PAD 1

11
FS 51 BOX 2 CARTON CONTENTS
I TEM P ART N O .D ESCRIPTION QTY.
1 FS51-MFR-000X MAINFRAME ASSY 1
2 FS51-MFR-100X HANDLE, RIGHT 1
3 FS51-MFR-200X HANDLE, LEFT 1
4 FS51-MFR-300X REAR BRACE 1
5 FS51-MFR-400X FOOT PLATE 1
6 FS51-MFR-500X CONNECTION BRACE 1
7 FS51-HWR-000X FL-51 HARDWARE BOX 1
8 FS-SBR-000X SELECTOR BAR 1

12
STEP 1: INSTALL THE LEG PRESS CABLE
1. Place the Leg Press frame squarely
on the floor.
2. Route the cable as shown, installing
the associated pulleys and hardware
as you go along.
3. Make sure the cable and pulleys can
move freely.
3. Tighten ALL the hardware
I TEM P ART N O .D ESCRIPTION QTY.
1 C-450 SCREW, 3/8”-16 X 2-1/2” 1
2 C-453 SCREW, 3/8”-16 X 2” 1
3 C-683 SHOULDER SCREW, 3/8” X 1-1/2” 1
4 C-754C FLAT WASHER, 3/8” 6
5 C-955A BASE, BOLT COVER, 3/8” 5
6 C-766A LOCKNUT, 3/8”-16 2
7 C-731A LOCKNUT, 5/16”-18 1
8 B-900 4-1/2” DIA. PULLEY 2
9 FL51-MFR-000X MAINFRAME ASSEMBLY 1
10 FS51-CBL-100X CABLE, LEG PRESS 1

13
STEP 2: ASSEMBLE THE CONNECTING BRACE
1. Route the cable through the
attachment piece as shown.
2. Loosely assemble ALL hardware
and the pulley shown in this step.
3. DO NOT tighten the hardware until
Step 4.
4. Make sure the cable and pulley can
move freely.
DO NOT tighten the
hardware until
Step 4.
I TEM P ART N O .D ESCRIPTION QTY.
1 C-955A BASE, BOLT COVER, 3/8 3
2 FS51-MFR-500X CONNECTION BRACE 1
3 C-445 SCREW, 3/8”-16 X 1” 2
4 C-448 SCREW, 3/8”-16 X 1-3/4” 1
5 B-898 6” DIA. PULLEY 1
6 C-754C FLAT WASHER, 3/8” 3
7 C-749 LOCK WASHER, 3/8” 3

14
STEP 3: ASSEMBLE THE UPRIGHT FRAME
1. Place the upright frame squarely on
the floor as shown.
2. Assemble the rubber feet on both
the upright and Leg Press frame.
3. Route the cable through the upright
frame as shown.
4. Loosely assemble all hardware.
5. Do not tighten the hardware until
Step 4.
X3
DO NOT tighten the
hardware until
Step 4.
I TEM P ART N O .D ESCRIPTION QTY.
1 C-955A BASE, BOLT COVER, 3/8” 3
2 FS51-UPR-000X UPRIGHT FRAME 1
4 C-445 SCREW, 3/8”-16 X 1” 3
5 S-550 RUBBER FOOT 5
6 C-754C FLAT WASHER, 3/8” 3
7 C-749 LOCK WASHER, 3/8” 3

15
STEP 4: INSTALL THE REAR BRACE
1. Position the rear brace as shown.
2. Loosely assemble ALL hardware
shown in this step.
3. After aligning all component edges
and surfaces, tighten ALL the
hardware from this step and from
steps 2 and 3.
Tighten ALL the
hardware from this
step AND steps 2
and 3.
I TEM P ART N O .D ESCRIPTION QTY.
1 C-955A BASE, BOLT COVER, 3/8” 3
2 FS51-MFR-300X REAR BRACE 1
3 C-455 SCREW, 3/8”-16 X 4” 1
4 C-445 SCREW, 3/8”-16 X 1” 2
5 C 754C FLAT WASHER, 3/8” 3
6 C-749 LOCK WASHER, 3/8” 3

16
STEP 5: ASSEMBLE THE FOOT PLATE
1. Position the foot plate as shown.
2. Loosely assemble ALL hardware
shown in this step.
3. After aligning all component edges
and surfaces, tighten the hardware.
X4
X4
3
4, 2, 5
1, 2
I TEM P ART N O .D ESCRIPTION QTY.
1 C-766A LOCKNUT, 3/8”-16 4
2 C-955A BASE, BOLT COVER, 3/8” 8
3 FS51-MFR-400X FOOT PLATE 1
4 C-444 SCREW, 3/8”-16 X 3/4” 4
5 C-754C FLAT WASHER, 3/8” 4

17
STEP 6: ASSEMBLE THE HANDLES
1. Position the handles as shown.
2. Loosely assemble ALL hardware
shown in this step.
3. Do NOT tighten the hardware after
installation.
X2
X2
DO NOT TIGHTEN THIS
HARDWARE UNTIL THE
NEXT STEP.
I TEM P ART N O .D ESCRIPTION QTY.
1 C-766A LOCKNUT, 3/8”-16 2
2 C-955A BASE, BOLT COVER, 3/8” 4
3 FS51-MFR-100X HANDLE, RIGHT 1
4 FS51-MFR-200X HANDLE, LEFT 1
5 C-455 SCREW, 3/8”-16 X 4” 2
6 C-754C FLAT WASHER, 3/8” 4

18
STEP 7: ASSEMBLE THE SEAT PAD
1. Position the seat pad as shown.
2. Loosely assemble ALL hardware
shown in this step.
3. After aligning all component edges
and surfaces, tighten the hardware.
4. Also, tighten all the hardware from
the previous step.
TIGHTEN ALL HARDWARE,
INCUDING THE HARDWARE
FROM THE PREVIOUS STEP.
I TEM P ART N O .D ESCRIPTION QTY.
1 C-955A BASE, BOLT COVER, 3/8” 3
2 FL51-PAD-100X SEAT PAD 1
3 C-446 SCREW, 3/8”-16 X 1-1/4” 2
4 C-451 SCREW, 3/8”-16 X 2-3/4” 1
5 C-754C FLAT WASHER, 3/8” 3
6 C-749 LOCKWASHER 3/8” 3

19
STEP 8: ASSEMBLE THE BACK PAD
1. Position the seat pad as shown.
2. Loosely assemble ALL hardware
shown in this step.
3. After aligning all component edges
and surfaces, tighten the hardware.
I TEM P ART N O .D ESCRIPTION QTY.
1 C-955A BASE, BOLT COVER, 3/8” 2
2 FS-PAD-000X BACK PAD 1
3 C-451 SCREW, 3/8”-16 X 2-3/4” 2
4 C-754C FLAT WASHER, 3/8” 2
5 C-749 LOCKWASHER, 3/8” 2

20
STEP 9: INSTALL THE UPRIGHT PULLEYS
1. Route the cable as shown, installing
the associated pulleys and hardware
as you go along.
2. Tighten ALL the hardware.
3. Make sure the cable and pulleys can
move freely.
1, 4
2
3, 4
2
1, 4
3, 4
I TEM P ART N O .D ESCRIPTION QTY.
1 C-766A LOCKNUT, 3/8”-16 2
2 B-900 4-1/2” PULLEY 1
3 C-448 SCREW, 3/8”-16 X 1-3/4” 2
4 C-754C FLAT WASHER, 3/8” 4