Parker Balston Super Flow Tri-Gas Generator Series User manual

Bulletin TI-LCMS-SF5000J Installation, Operation and Maintenance Manual
Super Flow Tri-Gas Generators
www.labgasgenerators.com
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1-800-343-4048
Super Flow Tri-Gas
Generator Series
Installation, Operation, and Maintenance Manual
Models LCMS-SF5000, LCMS-SF5001T, LCMS-SF5001NT

Bulletin TI-LCMS-SF5000J Installation, Operation and Maintenance Manual
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Symbol Description
Caution, refer to accompanying documents
for explanation.
Refer to the caution note indicated for
explanation.
Caution, risk of electric shock.
Refer to the warning note indicated for
explanation.
1
1
Explanation of Warning Symbols

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These instructions must be thoroughly read and under-
stood before installing and operating this product. Any
modification of the product will void the warranty. Failure to
operate this product in accordance with the instructions set forth
in this manual and other safety governing bodies could jeopar-
dize the safety of the operator and void the safety certication
of this product. Retain these instructions for future reference.
If you have any questions, please call the Technical services
department at 1-800-343-4048, 8AM to 5PM Eastern Time or
e-mail at [e-mail]. For other locations,
please contact your local representative.
Please refer to page 2 for an explanation of the caution/warning
symbols used throughout this manual.
Installation, Operation, and Maintenance Manual
Super Flow Tri-Gas Generator Series
Models LCMS-SF5000, LCMS-SF5001T, LCMS-SF5001NT
Figure 1a Model LCMS-SF5000 Generator/Compressor
Figure 1b Model LC/MS-SF5001T Generator/Receiver Tank
Figure 1c Model LC/MS-SF5001NT Generator (Dimensions in inches)

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The Source LC/MS Super Flow Tri-Gas 5000 Generator Series are available in three models (see
gures 1a,b,c):
(1) LCMS-SF5000, Tri-Gas Generator, Compressor and Receiver Tank (visually integrated model)
(2) LCMS-SF5001T, Tri-Gas Generator and Receiver Tank
(3) LCMS-SF5001NT, Tri-Gas Generator
The visually integrated system is engineered to produce pure nitrogen for curtain gas; zero grade
air for gas-1/gas-2 source gases; and clean, dry, -40°F dew point air for source exhaust gas from
compressed air delivered by a carefully matched scroll compressor. The system is housed in three
mobile, sheet metal cabinets: one cabinet produces the compressed air using an oil-less rotary
scroll compressor. The other two cabinets remove contaminants and separate the compressed air
into the three gases.
General Description
The generator is certied to the electrical safety requirements as specied by the IEC, UL, and
CSA standards. These units bear the CSA marking on the product. Product supplied internation-
ally also carries the CE mark. The product meets EMC compliance. Internal pressure receivers
are CRN and ASTM Certied or CE certied.
Regulatory
Compliance
The LCMS Source SF5000 contains the necessary components to produce reliable, oil-free com-
pressed air and the three gases required to operate the LC/MS instruments. The system con-
sists of six functional technologies: (1) compressed air, (2) liquid water removal (3) preltration
(4) oxygen/carbon dioxide/water vapor removal, (5) hydrocarbon removal and (6) nal ltration.
The compressed air schematic (gure 2) shows the air ow through the intake lter, compressor
pump, aftercooler, receiver tank, and check valve. The gas separation schematic (gures 3 and
4) shows the compressed air ow through the receiver tank and preltration where additional wa-
ter (liquid and vapor) is removed. After ltration, the compressed air ow passes through an acti-
vated carbon prelter, nitrogen membrane, post carbon lters, pressure regulator, and ow meter,
providing the nitrogen curtain gas. The second ow passes through a dryer membrane, then
further divides into two paths. One path goes to a pressure regulator, ow meter as dry air or the
source exhaust gas. The second path ows into the hydrocarbon removal module, an aftercooler,
lter, pressure regulator, ow meter resulting in zero air gas or gas 1/gas 2 as output. To protect
from environmental contaminants, all three gas lines pass through nal activated carbon lters
before entering the instrument.
Integrated System
Figure 2: Compressor Flow Schematic LCMS-SF5000
The oil-less rotary scroll compressor is based on the theory of scroll compression. It offers high
reliability and quiet operation. The scroll set consists of two identical spirals, offset 180° with re-
spect to the other so the scrolls mesh. One scroll is orbited around the xed scroll, trapping and
compressing gas pockets as the pockets move to the center of the xed scroll. The compressed
gas is discharged from the pump through the center outlet.
The air cooled aftercooler on the scroll compressor is a series of cooling ns and a high output
fan. The cooling features allow the scroll compressor to operate at lower temperatures and
extend bearing, tip seal and grease life. The aftercooler cools the temperature of the discharge
air. The temperature of the discharge air is lowered, producing trapped water in the tank. The
water is then discharged through the automatic electric drain valve and collected in a disposal
container.
Compressor Pump
Compressor
After Cooler

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Two stages of high efciency coalescing preltration are incorporated into the design of the
Source 5000 to remove water and particulate contamination to 0.01 micron. The generator is
equipped with electronically timed drain valves to automatically discharge any liquids which have
accumulated in the lter bowls. The liquids are collected in the supplied disposal container.
These lters protect the membrane and associated components from contamination which may
foul the operation.
An activated carbon module is located before the zero air module to remove any chlorinated hy-
drocarbon contaminates that may exist in the room air. A lter is located after the carbon module
to remove any carbon contaminates.
The Source 5000 Gas Generator has a hollow ber membrane module which converts com-
pressed air into high purity nitrogen, suitable for use as the curtain gas. The membrane module
has no moving parts assuring years of maintenance-free operation.
The water vapor in the compressed air passes through the hollow bers of the membrane for re-
moval, resulting in dry air. A small portion of the dry air is redirected along the bers to sweep out
additional water vapor laden air and vented to atmosphere in the cabinet. A dewpoint of -40°F is
achieved at a pressure of 100 psig and ow rate of 28 slpm.
Prefilters
Carbon Module and
Filter
Nitrogen Membrane
Dryer Membrane
Figure 3: Tri-Gas Generator
Flow for LCMS-SF5000 and
LCMS-SF5001T (one of two
units shown)
Figure 4: Tri-Gas Generator
Flow for LCMS-SF5001NT
(one of two units shown)

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The tower module is a stainless steel vessel lled with catalyst, equipped with a cartridge heater.
During operation, hydrocarbons are oxidized into carbon dioxide and water vapor. The catalyst
bed is maintained at the required temperature for optimal oxidation by the heater’s temperature
controller. A coiled nickel-copper aftercooler and fan cool the hot outlet air from the hydrocarbon
removal module, resulting in zero grade air.
There are three nal activated carbon modules and lters located at the outlet gases that protect
the gas purity from environmental contaminants to assure medical/research grade is entering the
instrument.
There are three diagnostic indicator lights on the LCMS Super Flow 5000 Tri-Gas Separation
Cabinet:
Low Pressure LED (yellow): The “Low Pressure” LED illuminates with an audible beep to indi-
cate the inlet pressure is less than 105 psig (7.2 barg). The alarms are activated at start-up until
the receiver tank pressure reaches the 105 psig set point. Models LCMS-SF5001T,
LCMS-SF5001NT, the set point is 85 psig (5.8 barg).
System Ready LED (green): The “System Ready” LED indicator has two functions: If the green
“System Ready” LED is blinking (once per 12 seconds), the generator is in start-up mode. The
“System Ready” LED indicator will illuminate when the generator has completed its warm-up
phase and is ready to deliver gases to the instrument.
Low Temperature LED (yellow): The “Low Temperature” LED indicator has three functions.
The LED is lit solid when the zero air module is heating up during the start-up phase. If the LED
is solid for longer than 20 minutes, there may be a possible fault with the hydrocarbon catalyst
heater or the electrical connections to it. If the LED is blinking, it is time to replace the hydrocar-
bon catalyst module as part of the routine maintenance of the generator.
There are two diagnostic indicator lights on LCMS Super Flow 5000 compressor cabinet.
High Temperature LED (red): The “High Temperature” LED indicator illuminates when the com-
pressor pump has reached its maximum temperature. The compressor will shut down.
Power On LED (green): This indicates the compressor is operating.
Hydrocarbon Removal
Diagnostics
Installation
All installation, operation, and maintenance activities for the Tri-Gas Generator Series should be
performed by trained personnel using reasonable care to avoid injury or damage.
The LCMS-SF5000 Generator has casters and is packed in two wooden shipping containers.
The Installation Kit, consisting of plastic tubing, silencers, and a plastic disposal container, is
packed inside one container. Remove the wire L-shaped fasteners from the top and one end of
the container (see gure 5). Do not attempt to lift the generator from the container. Remove
and locate the plywood ramp (see gure 6). Check the locking casters are unlocked. Move the
two cabinets down the ramp. Move the generator and installation kit to its installation location.
Model LCMS-SF5001NT is not equipped with casters and requires a mobile cart to move to its
location.
Unpacking
Outlet Carbon
Scrubbers & Filters

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Figure 5 Figure 6
Location of the generator with proper ventilation is critical. Install the generator in a clean, well ven-
tilated area. To provide adequate ventilation and servicing for the generator, a minimum clearance
distance of 30 inches in front and in the rear is required. For the LCMS-SF5000 Installation, each
of the two Tri-Gas generator cabinets is located next to the compressor cabinet (see gure 7). If
the intended location is tight for space, the compressor cabinet can be located in a remote location.
Fresh intake ventilation for the compressor cabinet enters from the bottom and sides, while warm
exhaust air exits from the right, rear side. A minimum of 3 inches clearance is required on the left
side of the compressor cabinet (see gure 8). For the LCMS-SF5000 or LCMS-SF5001, ventilation
for the Tri-Gas generator cabinet is from the bottom. No clearance distance is required from either
the left or right sides. For the LCMS-SF5001NT, the intake ventilation enters from the bottom, while
the warm exhaust air exits out the rear. No clearance distance is required from either side.
Location
Figure 7 Compressor and two Tri-Gas Generators
Location
Figure 8 Compressor
Left Side Intake

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The generator is for indoor use only. Do not install outdoors. The ambient temperature of
the air surrounding the generator should not exceed 90°F (32°C). If the compressor is located
in a totally enclosed room without ventilation, an exhaust fan with access to outside air must be
installed. Do not locate the compressor where hot exhaust air from other heat generating units
may be drawn into the compressor. The area should be free of excessive dust, toxic or ammable
gases, solvent fumes, and moisture.
Chlorinated hydrocarbon compounds and chlorouorocarbons (or freons) will permanently contam-
inate the hydrocarbon catalyst module in the generator. Extreme care should be taken to ensure
that these compounds are not present in the air supplying the compressor.
The hydrocarbon catalyst module can also be contaminated by high concentrations of lead, sulfur,
or phosphorous compounds, heavy metals, and long chain polymers. Care should be taken to
avoid introducing these compounds into the Generator. Specically, assure that none of these
compounds are stored near the inlet to the compressor supplying the system with compressed air.
If these compounds are present, the intake for the compressor should be vented to the outdoors.
If any potentially damaging hydrocarbons, chlorouorocarbons, chlorinated solvents or other simi-
lar components are used in close proximity to the compressor, an auxiliary hydrocarbon scrubber
(P/N 76080) should be installed directly upstream from the generator (see Recommended Acces-
sories on page 10).
The LCMS-SF5000 creates minimal noise during operation. The noise generated is about 49 dB
at one meter. Periodically there is an air discharge noise from the drain port eliminating accumu-
lated uids in the prelters and receiver tank. The noise and heat generated by the unit should be
considered when selecting an installation location. A silencer kit is included for the drain discharge
noise. There is also a pump “burp” noise lasting a few seconds each time the compressor shuts-
off depressurizing the pump during the off cycle.
For the NA Model: The LCMS-SF5000 generator requires three electrical power outlets: The
compressor cabinet requires one dedicated grounded 208 to 254 VAC, 60 Hz, single phase,
minimum 20 Amp. circuit breaker with a NEMA L6-20R receptacle (see gure 9). Parker requires
purchasing a step-down transformer if your facility voltage is 255 or higher, or a step-up
transformer if your voltage decreases below 208. See the accessory section on page 27. The
two Tri-Gas generator cabinets each require one 120VAC, 60Hz, single phase, 15Amp circuit with
a NEMA 5-15R receptacle. Main supply voltage uctuations must be within ±10% of the nominal
main supply voltage.
For UK, EU Models: The compressor, rated at 230V, 50 Hz, single phase, 13A fully loaded instal-
lation each require the following electrical setup:
1 The supply line should be dedicated to the compressor. No other equipment should operate us-
ing the same line.
2The service should be capable of carrying 20 amperes. The wire gauge should be sized accord-
ingly.
3The service should be protected by a minimum 20 amperes circuit breaker. The value is based
on the application/equipment requirements as well as the electrical components’ tolerance and
uncontrollable external variables.
The two Tri-Gas Generators, rated at 220 VAC, 230 VAC or 240 VAC, 50/60 Hz, single phase, 2A
installation each require the following electrical setup:
1The supply line does not need to be dedicated to the generator.
2The service is of adequate ampere rating.
3 The voltage selector is set to match the local power supply (220V, 230V or 240V).
4The provided cordset rating is 10A/250VAC. The cordset should not be replaced with an inad-
equately rated cordset.
The electrical schematics for the compressor are shown in Figures 54, 55, and 56 on pages 34,
35, and 36 (Back Cover).
For compressors shipped after 10/1/2010 which look like Figure 15, use Electrical Schematic 3 on
the Back Cover (Page 36) of this manual.
Utilities

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Figure 9 Compressor 20A 250V
Receptacle for NA model
Figure 10 Tri-Gas Generator Voltage Selection
(one Tri-Gas Generator shown)
Each Tri-gas generator is shipped with a tag at the power receptacle which species the factory
setting of the voltage selector. For optimal performance of the EU Model generator, the cus-
tomer should set the voltage selector to match the local power supply. To change the setting on
the voltage selector, simply remove the selector/fuse drawer from the receptacle using a small
screwdriver, turn the selector so the desired voltage (220, 230 or 240) shows in the window, and
reassemble (see gure 10). To connect the generator to the power supply, simply plug the female
end of the electrical cord into the receptacle of the generator, and the opposite end into the ap-
propriate earthed grounded power receptacle.
Before plugging the power cords into the two Tri-Gas Generator power receptacles, check the
voltage selector setting. The voltage setting must match the local power supply voltage. Note:
“NA” models of the generator are designed for 120VAC operation only.
There are eleven plastic tubing connections for the LCMS-SF5000 Model: (2) inter-connection;
(3) drain connections; and (6) outlet gas connections. The inter-connection tube requires a length
of PFA plastic 3/8” tubing connecting the outlet of the compressor cabinet to the inlet of the Tri-
Gas Generator (see gure 11). Press the tubing into the quick-connect ttings. Assure tubing is
full inserted (about 1/2”). See Recommended Accessories for installation kits on page 10. For
remote locations additional length tubing is provided.
Piping
Figure 11 Compressor and
Tri-Gas 3/8” Connection
(one Tri-Gas Generator shown)
Figure 12 Compressor Drain to
Disposal Container
(one Tri-Gas Generator shown)
1

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The compressor drain tube is a black nylon 1/4” tubing connecting the drain outlet to the provided
disposal container (see gure 12). A blue silencer is provided to reduce the discharge noise.
The Tri-Gas generator drain tube is also a black nylon 1/4” tubing connecting the drain outlet to
the same provided disposal container (see gure 13).
The three outlet gas ttings are 1/4” stainless steel compression type (see gure 14) . Piping to
the instrument should be PFA plastic, clean stainless steel or pre-cleaned refrigeration grade cop-
per with a minimum pressure rating of 125 psig (8.6 bar). Do not use any liquid, thread sealing
compounds which could contaminate the gases. Use only PTFE sealant tape. Check all piping
connections for leaks using a bubble-type leak detecting solution. Europe models include tube
end converters to adapt to 6mm tubing.
Drains
Figure 13 Tri-Gas Drain to Disposal
Container (One Tri-Gas Generator
shown)
Figure 14 Three Outlet Gas Fittings
(One Tri-Gas Generator shown)
Outlet Gases
A03-0286 voltage step-down transformer - If your facility supply voltage is 255V or higher,
then the use of this transformer is required.
A03-0281 Voltage Step-up Transformer - If the supply voltage is 195V or lower, then the use
of this transformer is required.
Model 76080 halogenated hydrocarbon scrubber for model LCMS-5001 NT: If the com-
pressed air supply to the generator is subject to contamination from halogenated hydrocarbons,
install a halogenated hydrocarbon scrubber directly upstream from the generator. Exposure of
the generator to halogenated hydrocarbons will damage the catalyst module and void the
warranty. For additional information, request the Analytical Gas Supplies Product Catalog from
your local representative.
IKLCMS-5000: Installation kit includes PFA tubing, tube cutter, PTFE sealant tape.
IKLCMS-5000UK: Installation kit for Europe includes same items as above with the addition of
6mm tubing and 6mm tube end adapters.
LCMS-MANIFOLD: Manifold consolidating six outlets to three outlets (see Figure 51 and Bulletin
TI-B06-0092 for details).
LCMS-SFEZLINK: Gas back-up panel for cylinder reserve: If there is a loss of electrical power or
pressure, the gas back-up panel will automatically switch over to a single or bank of nitrogen gas
cylinders (see Figure 52 and Bulletin TI-B06-0092 for details).
Recommended
Accessories

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Check that the power cords of both the compressor and the two Tri-Gas Generators are connected
to their proper power supply outlets. Check that the Tri-gas generators are not powered on (all
LEDs are not lit). Check that the depressurize valves are closed (see g. 21). Valve lever is posi-
tioned 90° to the valve body when closed.
Rotate the Power Switch to On (I) (see gure 15) on the front panel of the compressor cabinet.
The compressor will start and the green LED will illuminate. The pressure gauge indicates system
pressure slowly increasing to a maximum set pressure of 140 psig (9.6 barg). Full pressurization will
occur within 10 minutes. The compressor is ON for about 2 minutes and OFF for about 5 minutes
when the generator is operating at the maximum rated capacity.
Press the power switch on the top rear side of the two Tri-Gas generators to turn them on (I) (see
gure 16). There is a 45 minute warm-up period. The LEDs on the front panel indicate the following:
The yellow “Low Pressure” LED temporarily illuminates until the system pressure reaches
105 psig (7.2 barg) for model LCMS-SF5000 (for models LCMS-SF5001T and LCMS-SF5001NT, 85
psig or 5.8 barg). The yellow “Low Temperature” LED illuminates up to 10 minutes, then goes out.
The green “System Ready” LED blinks for 45 minutes until the zero-air generator reaches the speci-
ed temperature for hydrocarbon removal level. The green “System Ready” LED then will remain
illuminated. The six pressure gauges should indicate 0 psig. The six ow meters should indicate
zero ow.
Figure 15 Compressor Power On Switch Figure 16 Tri-Gas Power On
(one Tri-Gas Generator shown)
Start-up
Operation
Compressor
Tri-Gas Generator
The LCMS-SF5000 Generator requires 45 minutes of warm-up time to achieve rated gas
purities.
During normal operation, the compressor cabinet has one display LED illuminated: green “ON”
power switch (see gure 17). The compressor pressure gauge indicates a pressure between 110
to 140 psig (7.5 to 9.6 barg). Each Tri-Gas Generator cabinet has one display LED illuminated
“System Ready” (green) (gure 18). After each generator has completed the 45 minute warm-up
period, the two generators are ready for setting outlet pressures.
To set the six pressure regulators, pull the regulator knob to unlock. Turn the knob clockwise to
increase pressure, and counter clockwise to decrease pressure. Push knob in to lock the set-
ting. Set the six regulators to the specied values required by the instrument. The ow rate is
displayed by a ow meter for each of the six gases. The ow meter has a dimensionless gauge.
Refer to either the ow chart in the Specications section of this manual or the outlet ow label on
the top of the Tri-Gas Generator cabinet for the correct ow reading. The ow rates are normally
set at the instrument.
The compressor operates on a 30% duty cycle (pump on about 2 minutes, off 5 minutes) for
maximum service life at the rated maximum ow/pressure specications. A pressure switch shuts
off the compressor at about 140 psig (9.6 barg) and starts the compressor at about 110 psig
(7.5 barg). There is a “burping” sound lasting about 2 seconds each time the compressor shuts
off. The sound is the air pressure being released from the compressor pump.
Operation

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Each cabinet has its own automatic water drain system. The compressor drain operates every 40 min-
utes, opens for 2 seconds. In the Tri-gas generator, the two lter bowls drain every 5 minutes and the
receiver tank drains every 30 minutes for less than one second.
The LCMS-SF5000 has built-in system diagnostics to monitor the operation of the generator and to
alert the operator both visually and audibly in case service is required.
The compressor cabinet has two LED indicators (see gure 17): Power ON, and Temperature High.
The green LED remains illuminated during normal operation. The other LED indicator, “Temperature
High” remains unlit if the compressor is functioning properly. Red illumination of the Temperature High
LED signals a faulty condition and warns the operator that the unit requires servicing.
The compressor has an hour meter to record the accumulated operating time of the compressor for
preventative maintenance scheduling of the serviceable components. The meter indicates 00000.0
hours. The hour meter is not re-setable.
The compressor output pressure gauge indicates the range of system pressure during operation, nor-
mally between 110 psig and 140 psig.
See the troubleshooting section of this manual on pages 30-32 to resolve any abnormal or faulty condi-
tions.
Each Tri-gas generator cabinet is equipped with three LED indicators: Low Pressure, System Ready,
and Low Temperature (see gure 18). There is also an audible alarm located on the PCB assembly
inside the cabinet.
Diagnostics
Compressor
Figure 18 Gas Generator LED IndicatorsFigure 17 Compressor Cabinet LED Indicators
Tri-Gas Generators

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For Model LCMS-SF5000, If the compressed air pressure decreases less than 105 psig (7.2
barg), the yellow “Low Pressure” LED will illuminate and an audible alarm will sound (beeping
every 2 seconds). Once pressure is restored, the LED will go out and the audible alarm will stop.
For Models LCMS-SF5001T and LCMS-SF5001NT the set-point is 85 psig (5.8 barg).
If the electrical power is interrupted for less than 30 minutes, the system will continue to deliver
the gases at the rated ow and purity. If the power is interrupted for more than 30 minutes, the
system will require the normal 45 minute warm-up cycle in order to deliver the rated gas purities.
The compressor will start automatically when power returns.
If the “Low Temperature” LED is illuminated and solid, the tower module heater may be faulty or
the electrical connections leading to it may be faulty.
If the “Low Temperature” LED is blinking, it is time to replace the tower module. See the mainte-
nance section.
For normal or emergency shutdown, three switches must be activated. Rotate the power switch
counter clock-wise to the OFF (O) position on the front panel of the compressor cabinet and
press the power off switch on the top, rear side of the two Tri-gas generators (see gures 19 and
20)
Pressure Interruption
Power Interruption
Low Temperature
Shutdown
Figure 19 Compressor Power OFF Switch Figure 20 Tri-Gas Power OFF
(One Tri-Gas Generator shown)
If the system is being relocated or being serviced, depressurize the system. Depressurize the
system by opening the shutoff valve located on the top, rear of the two Tri-Gas generators (see
gure 21). Rotate the lever in-line with the blue silencer. Full depressurization takes 1 minute.
Full cool down is 2 hours.
Figure 21 Tri-Gas Generator Depressurizing -
Open Valve (One Tri-Gas Generator shown)
1

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Figure 22 Compressor Intake Filter Figure 23 Compressor Two Belts
Schedule 2 (refer to figure 24A)
Replace Quantity Hours
1Frequency2
Filter Element 1 5,000 1 year
(P/N 100-09-DX)
Filter Element 1 5,000 1 year
(P/N 100-09-BX)
Filter Element 4 35,000 1 year
(P/N 050-05-BX)
Carbon Module 2 5,000 1 year
(P/N B06-0051)
Tri-Carbon Scrubber41 5,000 1 year
(P/N B03-0262)
Tower Module 1 15,000 3 years
(P/N 76811)
1Frequency hours for Model LCMS-SF5000 is recorded by an hour meter. The hour meter is
located on the compressor control panel.
Note: The meter indicates 00000.0 hours. The hour meter does not reset.
2Frequency for Models LCMS-SF5001T and LCMS-SF5001NT is by calendar time (No Hour Meter).
33 elements only for Model LCMS-SF5001NT.
4If optional scrubber is installed on outlet gas lines.
5 Schedule 2 or 3 based on generator Serial Number. S/N ending with revision A, B, or C, go to
Schedule 3. S/N ending with no letter, go to Schedule 2.
Schedule 1
Compressor
Schedule 2
Tri-Gas Generator
For Serial Numbers
LCMS-SF5000NA: 1001 to 1011
Maintenance tasks for the Tri-Gas Generator should be performed by trained personnel familiar
with the service and safety precautions of electromechanical devices to avoid injury or damage.
Parker highly recommends service be performed by a Parker trained technician only. Call
the factory about PMP, the Preventative Maintenance Program.
Prior to servicing the Tri-Gas Generator, turn off the compressor (or compressed air supply) and
power supplies. Allow the system a minimum of 2 hours to depressurize and cool down. See
shutdown section on page 13.
To ensure product performance and reliability, periodic preventative maintenance must be per-
formed according to the following schedules (refer to the replacement parts section for the part
numbers when ordering).
Maintenance
Model Schedule Frequency
1,2
LCMS-SF5000 1 and (2 or 3) 51 year or 5,000 hours
LCMS-SF5001T 2 or 3 51 year
LCMS-SF5001 NT 2 or 3 51 year
Schedule 1 (refer to figures 22 and 23)
Replace Quantity Hours
1
Intake Filter 1 1 year or 5,000 hours
Belts 2 1 year or 5,000 hours
Tip Seal Set 1 1 year or 5,000 hours
Grease 1 1 year or 5,000 hours
Pump 1 20,000 hours

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Figure 25 Tri-Gas Expanded View Replacement Parts
(One unit shown)
(Refer to Page 27 for list of parts): Front View
Figure 24B Tri-Gas Maintenance Items: Back View
(One unit shown)
Schedule 3 (refer to figures 24A and 24B)
Replace Quantity Hours
1Frequency2
Filter Element 1 5,000 1 year
(P/N 100-09-DX)
Filter Element 1 5,000 1 year
(P/N 100-09-BX)
Filter Element 4 35,000 1 year
(P/N 050-05-BX)
Carbon Module 2 5,000 1 year
(P/N B06-0051)
Carbon Module 3 5,000 1 year
(P/N B06-0194)
Tube Assembly 3 5,000 1 year
(BNGS100-120-95
Tower Module 1 15,000 3 years
(P/N 76811)
Silencer 3 15,000 3 years
(P/N BN75117)
1Frequency hours for Model LCMS-SF5000 is recorded by an hour meter. The hour meter is
located on the compressor control panel.
Note: The meter indicates 00000.0 hours. The hour meter does not reset.
2Frequency for Models LCMS-SF5001T and LCMS-SF5001NT is by calendar time (No Hour
Meter).
33 elements only for Model LCMS-SF5001NT.
4A - Environmental Pack
B - Horizontal Compressor
C - 2-Belt Drive on Vertical Compressor
Schedule 3
Tri-Gas Generator
For Serial Numbers
LCMS-SF5000NA: 1012A and above
LCMS-SF5001NT: 1001A and above
LCMS-SF5001T: 1001A and above
(includes all S/Ns ending in letters A,
B, or C)4
Figure 24A Tri-Gas Maintenance Items: Front View (One unit shown)

Bulletin TI-LCMS-SF5000J Installation, Operation and Maintenance Manual
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Belts 1 Check belt tension using belt tension gauge (see gure 23). Tension gauge should indicate
minimum 45 lbs.
2Adjust tension if required by adjusting motor bracket. Replace belts if needed.
1 Remove the plastic dust cap from the pump (see gure 27).
2 Rotate the compressor pulley until the grease tting is visible in the dust cap hole.
3 Using a grease gun extension adapter to engage the grease tting, supply the proper amount
of grease according to the grease delivery Table 1, gure 27.
Note: Pump grease gun before feeding to eliminate air from the needle adapter. Each pump
equals 0.65 grams of grease. The volume of grease is less after the 2nd pump since some
grease remains in the extension adapter.
4Replace the plastic dust cap.
Grease Orbit Scroll
Compressor Bearings
Cleaning If necessary, wipe the compressor or generator with a clean, dry cloth on an as-needed
basis. Do not use water, aerosols or other cleaning agents on the units. Use of any liquid
detergent to clean the units could pose an electrical hazard.
Schedule 1 Instructions
View the video, Scroll Compressor Service Maintenance, prior to performing the following tasks.
The detail steps are shown in the video instructions.
1 Remove the top panel on the unit by removing two screws with a at head screwdriver.
2 By hand, push-in and rotate the intake lter cap counter clockwise to remove (gure 26).
3 Replace the old lter element with a new one, reverse steps to reassemble.
Figure 26 Filter Element
Intake Filter
2

Bulletin TI-LCMS-SF5000J Installation, Operation and Maintenance Manual
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Figure 27 Grease and Orbit Scroll Bearing
Table 1 - Grease Delivery SLAE03E
Bearing 1st Pump 2nd Pump
Orbit Scroll Bearing 5 times 4 times
Pin Crank Bearing 4 times 4 times
(Orbit Scroll side)
Grease Pin Crank
Bearing
1 Remove top and side service panels (see gure 8).
2Remove the fan duct.
3 Remove the nuts, bolts, and then the xed scroll.
4 Grease three pin crank bearings according to Table 1 and gure 28.
5 Replace xed scroll and fan duct. Torque bolts, initially 17 inch-lbs., then nal 175 inch-lbs.

Bulletin TI-LCMS-SF5000J Installation, Operation and Maintenance Manual
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Figure 28 Grease Fittings for Pin Crank Bearings
Replace Tip Seal
Note: The grease tting located in the center of the pin crank bearing feeds only the orbit scroll side
bearing. Use a needle adapter to supply grease to the housing side bearing. Pump grease gun to
eliminate any air in the needle adapter. Hold grease gun for 5 to 10 seconds after feeding grease to
prevent grease blowback from the grease tting.
1 Remove the side and top panels (see gure 8).
2 Remove the six housing nuts (see gure 27).
3Remove the stationary scroll housing.
4Remove the old tip seals from both the orbiting and stationary scroll housings.
5Remove the old dust seals from both housings.
6Blow off any dust from both housings.
7 Install the new high pressure (shorter one) tip seal starting from the center of the scroll, outward
inside the seal channel.
Note: The side and bottom lip notches of the tip seal face INWARD and DOWNWARD in the
channel.
8 Install the new low pressure (longer one) tip seal in the same way.
Note: Make sure there is no gap between the high and low pressure seals.
Grease Fittings
for pin crank
bearings

Bulletin TI-LCMS-SF5000J Installation, Operation and Maintenance Manual
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Caution! Do not attempt to remove the orbit scroll from the housing.
9After installing half of the low pressure seal, carefully remove the seal from the channel to
make sure the seal is properly locking onto the channel indentations located just past the high
pressure seal.
Note: The indentations are machined into the seal channel to prevent the low pressure seal
from moving.
10 Blow off any dust caused by removing the seal from the channel.
11 Install the low pressure seal completely.
Note: Make sure the side and bottom lip notches are facing INWARD and DOWN into the seal
channel.
Note: The lip notches must not be distorted in the seal or torn off.
12 Install backup tube in the dust seal channel.
13 Place dust seal over the backup tube.
Caution! The backup tube must meet at the bottom of the housing in the six o’clock posi-
tion. The dust seal must meet on the right side of the housing at the three o’clock posi-
tion.
14 Install the stationary scroll housing onto the orbiting scroll housing and reassemble the unit.
15 Tighten the pulley bolt (M8) to 265 in -lbs, using a torque wrench.
16 Tighten the six housing nuts to 265 in-lbs, using torque wrench.
There are three fuses located in the compressor cabinet (see gure 29). Before servicing the
fuses, turn the compressor off and disconnect the power cord from the power supply.
To access the fuses, remove the service panel and locate the fuse blocks. Both lines 1 and 2 are
fused separately. Remove both line fuses with a small screwdriver. Replace either one or both
fuses as required. To maintain safety, use only fuses of the size and type specified in the
Specifications section of this manual.
Figure 29 Location of Fuses Figure 30 BX Filter on the Left, DX Filter on the Right
Fuse Replacement
Compressor 3

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Coalescing Prefilters
Schedule 2 and 3 Instructions
These instructions describe the replacing of the two coalescing pre-lters, the four in-line lters,
the two carbon modules, and the zero air tower module in the Tri-Gas generator.
1Remove the front panel from the Tri-Gas generator by rotating the latch a quarter turn counter
clockwise with a screwdriver.
2 The replacement elements are 100-09-DX (rst stage) and 100-09-BX (second stage). It is
very important to install the proper grade lter into the proper housing. Take extra care to
install in the proper sequence (see gure 30).
3 Using a 1” wrench, remove the tie nut at the base of the bowl (see gure 31).
4Twist the bowl loose from the head of the assembly and remove carefully so as not to dam-
age or lose the o-ring (see gure 32).
5 Unscrew the element retainer at the base of the element, and replace the spent element with
a new one (see gure 33).
6Reverse the steps to re-assemble. Make sure the o-ring is sealed in the groove before re-
installing the bowl. Hand tighten.
Figure 31 Tie Nut Figure 32 Remove Bowl
Figure 34 Filter Bowl
Figure 33 Remove Element
Figure 35 New Element