Parker Balston H2PD-150 User manual

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
www.parker.com/igfg
1
1-800-343-4048
Parker Balston H2PD-150 and
H2PD-300 Hydrogen Generators
Installation, Operation, and Maintenance Manual
®

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
www.parker.com/igfg
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1-800-343-4048
Parker Balston
Quick Start Summary, Models H2PD-150 and H2PD-300
Electrical - 120 VAC, 230 VAC, 50/60 Hz models available.
Note: Main supply line voltage must be within ±10% of nominal rated voltage for the gen-
erator. Protect the generator from sudden, transient uctuations in electrical power by
using a surge suppressor. Please consult Parker for recommended products.
Deionized Water - 5 Megohm-cm or higher.
Piping - Clean refrigeration grade copper or stainless steel, 1/8" o.d.
1Completely remove adhesive label (on water bottle cap), remove red plug (under water bottle
cap) and plastic cap (on oxygen vent port) from generator and discard. See Photo A.
2Connect tubing to the generator's fuel and/or carrier lines as required.
3 PourtheElectrolyteSolutionintothewaterllopening,usingafunnel.Followsafetyprecau-
tions for handling the electrolyte, (see page 8).
4 Allowtheelectrolytesolutiontosettle,andllthegeneratorwith3.0litersofdeionizedwater
(5 Megohm-cm or higher). The water level should be approximately 1" above the “Add
Water” level on the front panel.
5Connect the generator to its power source. Turn the power switch on. Set the Hydrogen
Output valve to “Auto”, and set the output pressure adjust knob to the desired output pres-
sure. During the warm-up period (2 to 4 hours), the cell will heat up and the unit will begin
producing high purity hydrogen. The “Output Pressure” message will be displayed.
6Allow the lines to purge during the warm-up period before connecting to downstream instru-
ment.
7After the 2 to 4 hour warm-up period, the hydrogen generator can be connected to its down-
stream delivery points.
8 Fortherst48hoursofoperation,adddeionizedwater,ifneeded,llingonlyto1"abovethe
“Add Water” level. After the unit has been pressurized and operated for 48 hours, add deion-
izedwater,llingtothe“WaterFull”levelonthefrontpanel,andcontinuetoreplenishbottle
with deionized water over time, as necessary.
Read this manual in its entirety before installing the hydrogen generator.
For further assistance, please call the Technical Services Department at 800-343-4048,
8AM to 5PM Eastern Time (North America only). For other locations, please contact your
local representative. Email may be sent to: [e-mail].
This Quick Start Summary is designed to get the Parker Hydrogen Generator up and running
quickly. This is not intended to replace the full instructions. Please read this entire manual.
CAUTION: DO NOT USE A FLAME OR OTHER IGNITION SOURCE WITHIN 10 INCHES (25 CM)
OF THE OXYGEN VENT!
Materials and
Utilities Needed
Quick Start
Instructions
!
®
See page 8 Operation section for photos on installing the ship kit.

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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Installation, Operation and Maintenance
Parker Balston H2PD-150 and H2PD-300 Hydrogen Generators
BalstonFilterProducts BulletinTI-855
®
WARNING: This product generates hydrogen gas. If hydrogen is contained and combined with oxygen
and an ignition source, it can create an explosion. While normal use of this product would not create an
explosion hazard, care must always be taken when using hydrogen. Failure to operate this product in
accordance with instructions set forth in this manual can create a hazardous situation.
• Do not use a hydrogen gas storage vessel in conjunction with the hydrogen genera-
tor. Stored quantities of hydrogen pose an explosion hazard.
• Normal precautions for any hydrogen supply should be taken when using the hydro-
gen generator. DO NOT USE IN A SEALED OR UNVENTED ROOM.
• DO NOT USE AN OPEN FLAME OR OTHER IGNITION SOURCE WITHIN 10 INCHES
(25cm) OF THE OXYGEN VENT!
CAUTION: THIS PRODUCT IS SHELF LIFE SENSITIVE. DO NOT STORE FOR MORE THAN 6 MONTHS
PRIOR TO INSTALLATION AND OPERATION.
These instructions must be thoroughly read and understood before installing and operating the Parker
Balston Hydrogen Generator. Follow the safety standards for handling hydrogen gas as set forth by the
National Fire Protection Agency (NFPA) Standard 50A, the Compressed Gas Association (CGA) Pamphlet
G15, OSHA Regulation 29CFR-1910.103, and other safety governing bodies. Modications made to this
unit will void the warranty. Failure to operate this product in accordance with the instructions set forth
in this manual and by other safety governing bodies will void the safety certication of this product. If
you have any questions or concerns, please call the Technical Services Department at 800-343-4048, 8AM
to 5PM Eastern Time (North America only). For other locations, please contact your local representative.
Email may be sent to: [e-mail].
The Parker Balston H2PD-150 and H2PD-300 Hydrogen Generators are completely engineered systems de-
signed to produce ultra-pure1, dry hydrogen gas from deionized water and electricity. The hydrogen generator
utilizes the principle of electrolytic dissociation of water and subsequent diffusion through a palladium membrane
to generate ultra-pure hydrogen gas. The outlet pressure of the hydrogen generator is adjustable, and the
generator can deliver hydrogen at pressures up to 60 psig (4.1 barg). The H2PD-150 has a hydrogen delivery
capacity of 150 cc/min., and the H2PD-300 has a hydrogen delivery capacity of 300 cc/min. The high quality
of the hydrogen produced by the Parker Balston Hydrogen Generators makes them a valuable addition to the
analyticallaboratory.ThegeneratorsareidealforusewithhighsensitivityFlameIonizationDetectors(FID’s),
ThermalConductivityDetectors(TCD’s),TraceHydrocarbonAnalyzers,andairpollutionmonitors.Theultra-pure
hydrogen produced by the Parker Balston Hydrogen Generator may also be used to replace helium as a carrier
gas in many GC applications.
Figure 1 - Overall Dimensions
General
Description
!
FrontViewRight Side View
1 The purity of the hydrogen gas produced by the Parker Balston Hydrogen Generator is in excess of 99.99998%.
!

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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Figure 2 - Flow Schematic
The Parker Balston H2PD-150 and H2PD-300 Hydrogen Generators incorporate all the components neces-
sary to convert deionized water into ultra high purity hydrogen gas using a nominal amount of electricity.
The key operating components of the hydrogen generators are the electrolytic cell, the palladium mem-
brane,andthepressurecontroller(seeFlowSchematic,Figure2).
The electrolytic dissociation of water to produce hydrogen and oxygen takes place in the electrolytic cell
of the Parker Balston Hydrogen Generator. The operational components of the cell are the anode and
cathode. The anode is nickel. The cathode is palladium, formed into tubes. (See “Palladium Membrane”
section below for further details.) The electrolysis reaction:
H2O H2+ (1/2)O2
takes place in the cell as electricity passes through the deionized water. During electrolysis, oxygen and
other impurities collect at the annode and are subsequently vented from the generator. Hydrogen ions col-
lectatthecathodeandpassthroughthepalladiumtubes,drivenbytheappliedelectricpotential.Insidethe
palladiumtubes,thehydrogenrecombinestoformpuriedmolecularhydrogen.Thenewlyformed,ultra-
purehydrogenisunderpressureandreadytodeliver,inacontrolledow,totherequiredusagepoint.
The palladium membrane consists of bundles of palladium tubes. Because of its small atomic size, only
hydrogen and its isotopes can pass through the palladium membrane; therefore, the hydrogen produced by
the Parker Balston Hydrogen Generator is ultra-pure.
Electrolytic Cell
Palladium Membrane
Pressure Controller The hydrogen pressure at the outlet is regulated by an electronic pressure control circuit. A pressure trans-
ducer monitors the hydrogen pressure at a point between the cell and the outlet of the hydrogen generator.
The control circuit adjusts the electrical current to the cell as needed to maintain the hydrogen set pressure.
TheParkerBalstonHydrogenGeneratorshaveacongurabledisplayonthefrontpanel.Bothlanguage
and pressure units can be selected by the user, by pressing the Language/Pressure Unit Select button
locatedunderthetopaccesspanelasshowningure4.Tocongurethedisplay:
1Press and hold the Language/Pressure Unit Select button to scroll through the language options.
When the required language is displayed, release the button to select that language.
2 Followingthelanguageselection,pressureunitscanbeselected.PressandholdtheLanguage/Pres-
sure Unit Select button to scroll through the pressure unit options. When the required pressure units
are displayed, release the button to select the units.
Note: Pressure units can only be changed after selecting a language.
Language/Pressure
Units Selection
TheParkerBalstonHydrogenGeneratorhasbeencertiedtoIEC1010Standards(CSA22.2No.1010.1-
92) and UL standards (UL 3101-1). The generators bear the CSA and UL safety markings on the product
label.
Note:Generatorsratedfor230VACservice,carrytheCEmarkinadditiontotheCSAandULmarks.

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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The Parker Balston H2PD-150 and H2PD-300 Hydrogen Generators have been designed with
great attention to safety. The key safety features include: minimal hydrogen storage capacity (only
50 ml), a hydrogen production control circuit, an electrolyte leak detector, an over temperature sen-
sor,apressuresensor,andalowwatershut-offcontrol(seeFigure2).Asaresultoftheminimal
storage capacity and other safety features (detailed later in this text), the Parker Balston Hydrogen
Generators comply with OSHA hydrogen safety requirements.
The Parker Balston Hydrogen Generators have built-in system diagnostics that monitor the opera-
tion of the generator and display its operational status to the user. When the system is operating
normally,thedisplaywillbeshownasinFigure3.Ifasystemfaultoccurs,thedisplaywillindicate
theerrorandthecurrentoperatingpressure.SeeFigure3foranexplanationoftheerrormes-
sages.
Figure3-FrontPanelDisplay
NORMAL
OPERATION.
Output Pressure
55.0 psi
PRESSUREISBE-
INGADJUSTED.
Set Pressure
61.0 psi
CELL PRESSURE ABOVE
HIGHPRESSURELIMIT.
NOPOWERTOCELL.
AUDIBLEALARM.
High Pressure
75.9 psi
CELL TEMPERATURE
ABOVEUPPERLIMIT.NO
POWER TO CELL.
AUDIBLEALARM.
High Temperature
35.2 psi
REMINDERTO
ADDWATER.AUDIBLE
ALARM.
Add Water
60.5 psi
WATER LEVEL BELOW
RECOMMENDEDLEVEL.
NOPOWERTOCELL.
AUDIBLEALARM.
LIQUIDDETECTEDIN
HYDROGENSTREAM.
HYDROGENOUTPUT
VALVECLOSED.AUDIBLE
ALARM.
Check Cell
12.5 psi
STARTUP
SCREEN
B
C
D
E
F
G
H
A
H2-Pd
rfw: PdpM
Low Water
15.6 psi

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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Iftheelectrolyticcellexceedsitsmaximumtemperaturesafetysetpoint,thegeneratorwillshut
down until the cell cools. When the generator shuts down as a result of excessive cell temperature,
the "High Temperature" message will be displayed.
Ifthehydrogensupplylineisoverpressurized,thegeneratorwillshutdown.Whenthegenerator
shuts down as a result of excessive pressure in the hydrogen supply line, the “High Pressure” mes-
sage will be displayed.
Ifthewatersupplyinthefeedwaterbottlereachesapresetrell level (3-1/2 day supply), the
“Add Water” message will be displayed and a slow, audible signal will sound. The system remains
operational.Thesignalwillberesetwhenthewaterbottleisrelledabovethe“AddWater”mark.
Ifthedeionizedwatersupplyinthefeedwaterbottlereachesthepresetminimum level, the “Low
Water” message will be displayed, and the hydrogen generator will shut down. A rapid, audible
signal will sound when the minimum water condition occurs. The generator will re-start and the
audible signal will be reset as soon as deionized water is added and the water level rises over the
“Low Water” level mark. The Parker Balston Hydrogen Generator will run for 8-10 days (depending
onambienttemperature,owdemand,etc.)atmaximumowonafullwaterbottle,beforethe“Add
Water” message will be displayed.
High Temperature
High Pressure
Add Water
Low Water
Figure 4 - Detailed Views
The internal circuitry of the Parker Balston Hydrogen Generator controls the electrolytic cell current
to a safe level, eliminating the possibility of excessive hydrogen production.
Ifelectrolytesolutionshouldpassthroughthesystemintothehydrogenoutputstream,the“Check
Cell” message will be displayed and the outlet solenoid valve will close, preventing damage to
equipment installed downstream from the Parker Balston Hydrogen Generator.
Control Circuit
Check Cell

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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All installation, operation, and maintenance procedures for the Parker Balston Hydrogen
Generator should be performed by suitable personnel using reasonable care.
The Parker Balston H2PD-150 and H2PD-300 Hydrogen Generators are free-standing bench-top
units. Do not suspend the hydrogen generator from the wall or ceiling. Its weight and size
could pose a falling hazard. The generator should be located indoors, protected from severe
weather conditions, and free from excessive ambient dust or dirt. Do not install the generator
outdoors.Theambienttemperatureoftheairsurroundingthegeneratormustbebetween50°Fand
104°F(10°Cand40°C).Placethehydrogengeneratorinanuprightposition,onalevelsurface,in
close proximity to both the electrical power supply and the equipment requiring the hydrogen supply.
The Parker Balston Hydrogen Generator weighs 58 lbs. (26 kg.) Use proper equipment and lift-
ing techniques for transporting this equipment to its installation location. The hydrogen generator
isintendedtoremainstationarywhenlledwithwaterandelectrolyte.Ifnecessary,thegenerator
may be relocated over shortdistanceswhenlled.Do not grasp the front panel when moving
the hydrogen generator. Lift the generator by the metal case only. The generator should remain
uprightwhenmoved.Forlongdistancemoves,thegeneratormustbeshutdownanddrained.(See
Shutdown section of this manual.)
Power - The Parker Balston Hydrogen Generator may be operated by a 120 VAC or a 230 VAC,
50/60 Hz power supply. (Note: Main supply line voltage must be within ±10% of the nominal
rated voltage for the generator.) See product label on the rear panel of the hydrogen generator for
factory voltage setting. To connect the generator to the power supply, simply plug the female end of
the electrical cord into the receptacle on the right side of the generator, and the opposite end into a
three-pronged earthed power receptacle.
Note: Protect the generator from sudden, transient uctuations in electrical power by using
a surge suppressor. Parker recommends using a surge suppressor meeting the following
specications:
Joule Rating 1000 or greater
Surge Amps 84,000 or greater
Max Noise Reduction 80+ (db)
Deionized Water - The Parker Balston Hydrogen Generator must be supplied with deionized water
on a regular basis. The water should be 5 Megohm-cm, or better quality deionized water.
Caution: Do not use tap water or deionized water with less than 5 Megohm-cm resistivity.
Metallic ions and suspended solids present in substandard water may poison the palladium
membrane, rendering the cell inoperable. If the generator is operated with any liquid other
than 5 Megohm-cm (or better) deionized water, the warranty will be void.
Piping - The outlet connections for the Parker Balston Hydrogen Generators are a 1/8” compres-
siontting.Alltubingandttingsdownstreamfromthehydrogengeneratorshouldbecleanstain-
lesssteeltominimizecontaminationofthehydrogenstream.Ifcoppertubinghasbeenusedwith
hydrogen in the past and has yielded acceptable results, there is no need to alter an existing piping
congurationtoinstalltheParkerBalstonHydrogenGenerator.Thepipingcongurationforthe
hydrogen delivery system should include a means for venting subpurity hydrogen generated during
system warm-up. This may also be accomplished by disconnecting the downstream instruments.
Parker strongly recommends the installation of a shutoff valve and pressure regulator at the process
orinstrumentbeingsuppliedwithhydrogenfromthegenerator.(Iftheprocessorinstrumenthasits
own internal shutoff valve and pressure regulator to isolate it from the hydrogen line, this installation
is unnecessary.)
Forconvenience,thehydrogenstreamfromtheParkerBalstonHydrogenGeneratorismanifolded
for carrier and fuel gas applications. There is no difference in hydrogen quality between the two
ports.Thegeneratorisshippedwitha1/8"ferrulettingonthefuelgasportandapipeplugonthe
carriergasport.Ifhydrogenisbeingusedasacarriergas,simplyremovethepipeplugfromthe
carrier port and replace with the nut and ferrule supplied in the accessories bag. (Note: If one port
is not being used, it must be capped.)Thecombinedowfromthecarrierandfuelgasportsmust
not exceed the capacity of the generator.
Location
Transporting
Utilities
!
Piping for Carrier Gas and
Fuel Applications
Installation

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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!
3
Caution: Electrolyte solution is a specially prepared solution of sodium hydroxide and may
be dangerous if handled improperly. Read the Material Safety Data Sheet (MSDS) which is
shipped with the Electrolyte solution prior to handling it. Always use eye protection and
neoprene or butyl gloves when handling the electrolyte solution. A source of cool, clean,
running water should be in close proximity to the area where electrolyte solution is being
handled. In the event of a spill or splash, refer to the MSDS for remedial action procedures.
All preparation and start-up activities should be performed before the hydrogen generator is
connected to the electrical supply and the downstream equipment or process.
Remove adhesive label (on water bottle cap), remove red plug (under water bottle cap) and plastic
cap (on oxygen vent port) from generator and discard (See Photo A). Open the bottle of Electrolyte
Solution(P/N920071,shippedwiththegenerator)andsetaside.Next,removethewaterllcap
(on the back of the generator). Slowly pour the electrolyte solution into the feed water opening us-
ing a funnel. Use extreme care to avoid spills when pouring electrolyte solution (see warning
message, above, for proper handling of electrolyte solution and possible spills). Allow the electro-
lytetosettle,andllthegeneratorwith4litersofdeionizedwater(5 Megohm-cm or higher) up to
the“WATERFULL”level.
Preparation
Figure 5- Recommended Installation
!
Oxygen Venting
!
Parkerrecommendsventingtheoxygenportonthegeneratortotheroom.Iftheexhaustfromthe
generator must be piped to an exhaust hood, the line from the generator exhaust should have a
continuous upward or downward slope. Piping in this manner will prevent potential damage to the
cell resulting from backpressure buildup in the exhaust line. Under no circumstances should the
generator exhaust be exposed to an open ame. This could pose a re hazard. Also, if an
exhaust hood is used, the hood should be equipped with an explosion-proof fan to prevent
the explosion hazard of a spark.
Warning: Do not block oxygen vent. Blockage may cause excess internal pressure which
will seriously damage the unit and void the warranty. To ensure safe operation of and
prevent potential damage to the Parker Balston Hydrogen Generator, do not vent multiple
generators in a common line to an exhaust hood. Pipe each generator vent separately to the
exhaust hood.
*NOTE:MOSTG.C.'SHAVEINTERNALPRESSUREREGULATORS.
 MONITORFLOWATDETECTOROUTLETUSINGABUBBLE
 FLOWMETEROREQUIVALENT.
Operation

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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Install ship kit as shown:
A. Insert plug into bottle ll opening
B. Install cap over plug and tighten C. Install yellow plug in vent tube and stick label over
cap vent as shown
Note: Failure to use a funnel may result in caustic spills and damage to the hydrogen genera-
tor. If the funnel is used for chemicals other than the Electrolyte Solution and deionized water,
contamination of the deionized water, electrolyte solution, or hydrogen generator may occur. If
the generator fails as a result of contamination, the warranty will be void.
Connect the generator to its electrical supply and turn the power switch on.
Thewatertankshouldbemaintainedabovetherelllevel.Ifthewaterlevelbecomestoolowthe
generator will automatically shut down. Additionally, the water quality should have an initial resistivity
ofgreaterthan5meg-ohms/cm.Ifthewaterqualityisinsufcient,thegeneratorwillnotperformtoits
specications.
1. Unscrewthellcaponthewatertankattherearoftheunit.
2. Fillthetankwithdeionizedwateruntilthewaterisatthe"FULL"line.
Note:Follow"Preparation"instructionsonrsttimestartup.
Caution: Do not overll the water tanks. The water level should be kept below the port on the top
inside of the tank.
!
Filling the Water Tank
!
Manual Filling

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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Controls
Startup
To maximize the life of the palladium membrane, the Parker Balston Hydrogen Generator should be
runcontinuously.Ifthehydrogengeneratormustbeshutdownforshortperiodsoftime(e.g.,over-
night),leavethepowerswitchinthe“on”position,andmovethehydrogenoutputswitchtothe“OFF”
position. Shutting the unit down in this manner will minimize water and energy consumption.
Note: When the hydrogen outlet valve is closed, the pressure inside the generator (and the
digital pressure display) may increase to 75 psig to 80 psig (5.1 to 5.5 bar).
Temporary Shutdown
!
Operation
Hydrogen Pressure - The hydrogen delivery pressure may be adjusted using the pressure adjust
knoblocatedbeneaththeaccesspanelonthetopofthegenerator(seeFigure4).Duringpres-
sure adjustment, LCD display will show the pressure setting and the “Set Pressure” message will be
displayed. After approximately 20 seconds of pressure adjustment, the digital pressure display will
automatically switch to display the actual system pressure, and the message will change to “Output
Pressure”.
Hydrogen Flow - The hydrogen outlet valve is controlled by a switch located beneath the access
panelonthetopofthegenerator.Toopentheoutletvalveandinitiateow,simplypresstheswitch
to the “AUTO” position. While operating in the “AUTO” position, the hydrogen outlet valve will remain
open.Ifafaultintheoperationofthesystemoccurs,asystemdiagnosticmessagewillshowonthe
frontpanelandthehydrogenvalvewillbeautomaticallycontrolled.Fortemporaryshutdowns,move
theswitchtothe“OFF”position.Whentheswitchisclosedinthismanner,thegeneratorwillmaintain
itsinternalpressure.Thevalveshouldremaininthe“AUTO”positionfornormaloperation.The“ON”
position will override the controls to allow for troubleshooting. Do not leave the switch in “ON” posi-
tion during normal operation.
Set the hydrogen pressure adjust knob to the desired output pressure and set the hydrogen out-
putswitch(seeFigure2)tothe“AUTO”position.Thesolenoidvalvewillthenopen.Usingaow
controllerorneedlevalve,setthewarmupowto80-85%ofthetotalgeneratorcapacity.Openthe
downstreamventvalve(s)topurgethelines(seeFigure5).Hydrogenoutputwillbeginapproximately
10 minutes after powering the unit on, and will increase to its rated capacity and purity in 2 to 4 hours.
Over this period of time, the cell will warm up and all piping will be purged to prepare for high purity
hydrogen delivery.
After the generator has warmed up (2 hours minimum) and the lines have been purged, connect the
piping to the instrument or process which requires high purity hydrogen. Allow pressure to build in
thelinebeforeinitiatingowthroughtheinstrumentorprocess.Thedigitalpressuredisplayedslowly
increasesuntilthehydrogenlinesreachthesetpressure.Theamountoftimerequiredtollthelineis
dependent on the length and diameter of the piping used.
Note: The quality of the delivered hydrogen gas depends on the cleanliness of the delivery lines and
accessories, both internal and external to the Parker Balston Hydrogen Generator. Leaks, traces of
moisture,air,reducibleoxides,andothercontaminantsmustbeushedoutofthesystembeforethe
purityofthedeliveredhydrogenmeetsspecications.
Operate the Parker Balston Hydrogen Generator continuously for optimal hydrogen output
and cell longevity. On a regular basis, monitor the water level and operational status. After the
initial48hoursofoperation,llthegeneratorwithdeionizedwater(5 Megohm-cm or higher),
onanasneededbasis,llinguntilthelevelindicatoronthefrontpanelisatorslightlybeyondthe“WA-
TERFULL”level.Do not overll. Monitor the hydrogen consumption of the downstream equipment
toensureowiswithinthecapacityofthegenerator(i.e.,150cc/min.fortheH2PD-150,and300cc/
min. for the H2PD-300).
Note:Itisnotunusualforafaintmisttoventfromthegeneratorventportduringoperation.
Ifthereisapowerinterruptionduringoperation,thegeneratorwillpowerupwiththehydrogenoutput
valveswitchinthe"ON"positionwhenpowerisrestored.Ifthebuilt-insystemdiagnosticstriggera
fault message, consult the Troubleshooting and Service section of this manual for further instructions.

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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To re-start the Parker Balston Hydrogen Generator after a temporary shutdown, switch the hydro-
gen outlet valve to “Auto”, set the hydrogen output pressure to the desired reading, and adjust the
owusingthe(customer-provided)owcontroldevice.Ifthecellhascooledduringtheshutdown
period,thehydrogengeneratorwillrequire2to4hourstoachieveitsspeciedhydrogenowrate.
IftheParkerBalstonHydrogenGeneratorisbeingshutdownforshipmentorforstorageforanex-
tendedperiod,thenthesystemmustbedrainedandplugged.Instructionsforlongtermshutdown
andplugsmayberequestedfromParkerHanninCorporation.Failure to drain the generator
prior to long term shut down will damage the electrolytic cell and void the warranty.
Long Term Shutdown/
Product Shipment
Water
Electrolyte Solution
All maintenance activities should be performed by suitable personnel using reasonable care.
To avoid electrical shock, disconnect power before servicing the generator.
TheprimarymaintenanceactivitiesrequiredbytheParkerBalstonHydrogenGeneratorarelling
thefeedwaterbottleandchangingtheelectrolytesolution.Ifnecessary,theParkerBalstonHydro-
gen Generator may be wiped clean with a dry cloth on an as needed basis. Do not use water, aero-
sols, or other cleaning agents to clean the unit. Use of any liquid detergent to clean the generator
could present an electrical hazard.
IftheParkerBalstonHydrogenGeneratorisoperated24hoursperdayatitsratedmaximumow
rate,thewaterinthefeedwaterbottleshouldlastfor8to10days.ParkerHanninrecommends
checkingthewaterconsumptionrateonaroutinebasisuntilallingschedulecanbeestablished.
(Note:Ifautowaterllisusedthisisnotnecessary.)Ambienttemperatureswillaffectwatercon-
sumption,andtheseconditionsshouldbetakenintoconsiderationwhenplanningarellschedule
for the hydrogen generator.
Asneeded,slowlyrellthewaterreservoirwithdeionizedwater,usingafunnel,tothe“WATER
FULL”mark.Donotoverll.Usedeionizedwaterwitharatingof5 Megohm-cmorbetter.Fail-
ure to use a funnel may result in spills and subsequent damage to the generator (see warning on
page7).Ifthewatersupplyisdepletedbeyondtherelllevel,the“AddWater”messagewillbe
displayed and the hydrogen generator will generate an audible signal.
Ifthewaterisnotrelledbeforeitdropstotheminimumlevel,the“LOWWATER”messagewillbe
displayed and the system will safely shut down and a more rapid audible signal will sound.
The electrolyte solution may need to be changed so that the generator can be moved to another
location OR at the direction of Tech Support due to generator performance issues. Please follow
the procedure detailed below, exactly, to ensure normal operation of the generator.
Caution: The electrolyte is a specially prepared solution of sodium hydroxide and may be danger-
ous if handled improperly. Read the MSDS accompanying the electrolyte solution for proper
handling and disposal procedures. Always use eye protection and neoprene or butyl gloves
when handling the electrolyte solution. In the event of a spill or splash, refer to the MSDS
accompanying the electrolyte solution for remedial actions.
Electrolyte solution drained from the generator must be disposed of according to the stan-
dards dened in the MSDS.
Note: Before changing the electrolyte, turn the Parker Balston Hydrogen Generator off and
!
Maintenance

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
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1-800-343-4048
disconnect it from its power source and all downstream equipment. Allow the unit to cool at
least 4 hours, preferably overnight.Ifthecellisdrainedtoosoonaftershutdown,thehydrogen
which saturates the palladium membrane will be released too quickly and will react with the oxygen
in the air. This is a vigorous reaction which will heat the palladium and permanently damage the cell.
Protection - Eye protection and neoprene or butyl gloves (see warning notice above.)
Electrolyte -OnebottleofParkerBalstonElectrolyteSolution(P/N920071).
Note: Use only Electrolyte Solution from Parker Balston to replace electrolyte. Use of any
substitute will damage the unit and void the Parker Balston warranty.
Miscellaneous - Phillips head screwdriver, polyethylene catch basin (3-5 liter capacity), and funnel.
NOTE: TO MINIMIZE EXPOSURE OF THE PALLADIUM MEMBRANE TO AIR, STEPS 2
THROUGH 5 (BELOW) MUST BE PERFORMED WITHOUT INTERRUPTION. ALLOW ENOUGH
TIME (10 MINUTES) TO FINISH THIS PROCEDURE WITHOUT A BREAK.
PLEASE REVIEW THE FOLLOWING PROCEDURE AND HAVE ALL SUPPLIES READILY AVAIL-
ABLE PRIOR TO CHANGING ELECTROLYTE. FAILURE TO FOLLOW THE ELECTROLYTE
CHANGE PROCEDURE AS DOCUMENTED WILL DAMAGE THE HYDROGEN CELL AND VOID
THE WARRANTY.
The procedure for changing the electrolyte is as follows:
1 Turn off the Parker Balston Hydrogen Generator, disconnect it from the power supply, and allow
it to cool for four hours, preferably overnight. Remove the back panel from the unit by removing
the four panel screws.
2 Openelectrolytesolution.Removewaterllcapfromgeneratorandinsertfunnel.
3 Remove the drain valve assembly from its holder and open the drain valve to empty contents
tothecatchbasin.Closethedrainvalvewhendrainingiscomplete.Quicklyreplacethedrain
assembly into its holder.
It is against federal regulations to dispose of the sodium hydroxide waste by dilution. Con-
sult federal, state, and /or local guidelines for acceptable disposal methods.
4 Immediately,pouronebottleofElectrolyteSolution(P/N920071)intothegeneratorthrough
the funnel.
5 Fillthegeneratorwithdeionizedwater,untilthelevelindicatoronthefrontpanelis1"belowthe
“WATERFULL”level(approximately3liters),asdetailedinPreparationsection(page7)ofthis
manual.Donotoverll.
6 Restart the generator following the instructions detailed in the Start-up section of this bulletin
(page6).Allow2to4hoursforgeneratortoreachowandpressurespecications.Duringthe
rst48hoursofoperation,adddeionizedwater,ifneeded,llingonlyuntilthelevelindicatoris
1"belowthe“WATERFULL”level.
This equipment has fuses in both neutral and phase lines. Use care when servicing.
Occasionally, one or both of the fuses in the generator may burn out. The fuses are located in the
power receptacle on the left hand side of the generator. Before servicing the fuses, turn the
generator off and disconnect the power cord from the power supply and the generator power
receptacle. Both fuses should be checked each time fuse replacement is warranted. To access the
fuses, use a small screwdriver to remove the holder located in the power receptacle of the genera-
tor. Replace either one or both fuses as necessary and re-assemble.
Forcontinuedprotectionagainstriskofre,replaceonlywithfuseofspeciedrating.
Supplies
!
Procedure
Fuse
Replacement
!
Replacement Parts P/N
Electrolyte Solution 920071
Fuse See Specifications Table
!
!

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
www.parker.com/igfg
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1-800-343-4048
Principal Specications
CSA Certification Standard CAN/CSA C22.2 No.1010.1-92
IEC Certification Standard IEC 1010-1/EN61010-1
IEC 1010 Installation Category Category II
IEC 1010 Pollution Degree Degree 2
UL Certification Standard UL3101-1
EMC Standards CISPR11/EN55011/EN50082-1
Hydrogen Purity (see footnote, page 1) 99.99999% 99.99999%
Max Flow Rate (@ 60 psig) 150 cc/min 300 cc/min
Discharge Pressure 0 to 60 psig (0-4.1 barg), regulated 0 to 60 psig (0-4.1 barg), regulated
Outlet Ports 1/8" compression 1/8" compression
Water Requirements Deionized Water, 5 Megohm-cm or higher
Altitude 2000 m 2000 m
Max Ambient Relative Humidity 80% 80%
Min/Max Ambient Temperature 50°F/104°F (10°C/40°C) 50°F/104°F (10°C/40°C)
Electrical Requirements (1) See table below See table below
Power Consumption (@ max. flow) 3 Amps @ 120 VAC / 2 Amps @ 230 VAC
Dimensions 22"h x 12"w x 12"d (56 cm x 30 cm x 30 cm)
Shipping Weight 58 lbs (26 kg) 58 lbs (26 kg)
Fuse Type-NA, 120 VAC units Type T, 3.15 Amp, P/N 13216 Type T, 5 Amp, P/N A03-0193
Fuse Type-UK, EU, 220 units Type T, 2 Amp, P/N 13192 Type T, 3.15 Amp, P/N 13216
Model Number H2PD-150 Hydrogen Generator H2PD-300 Hydrogen Generator
Ordering Information
H2PD-150NA Parker Balston Hydrogen Gas Generator, 150 cc/min, 120 VAC 50/60 Hz (1)
H2PD-300NA Parker Balston Hydrogen Gas Generator, 300 cc/min, 120 VAC 50/60 Hz (1)
H2PD-150UK Parker Balston Hydrogen Gas Generator, 150 cc/min, 230 VAC 50/60 Hz, UK cord set (1)
H2PD-300UK Parker Balston Hydrogen Gas Generator, 300 cc/min, 230 VAC 50/60 Hz, UK cord set (1)
H2PD-150EU Parker Balston Hydrogen Gas Generator, 150 cc/min, 230 VAC 50/60 Hz, European cord set (1)
H2PD-300EU Parker Balston Hydrogen Gas Generator, 300 cc/min, 230 VAC 50/60 Hz, European cord set (1)
H2PD-150-220 Parker Balston Hydrogen Gas Generator, 150 cc/min, 230 VAC 50/60 Hz, IEC connector (1)
H2PD-300-220 Parker Balston Hydrogen Gas Generator, 300 cc/min, 230 VAC 50/60 Hz, IEC Connector (1)
H2PD-150JA-100 Parker Balston Hydrogen Gas Generator, 150 cc/min, 100 VAC, 50/60 Hz, JA 100 cord set (1)
H2PD-300JA-100 Parker Balston Hydrogen Gas Generator, 300 cc/min, 100 VAC, 50/60 Hz, JA 100 cord set (1)
H2PD-150JA-200 Parker Balston Hydrogen Gas Generator, 150 cc/min, 200 VAC, 50/60 Hz, JA 200 cord set (1)
H2PD-300JA-200 Parker Balston Hydrogen Gas Generator, 300 cc/min, 200 VAC, 50/60 Hz, JA 200 cord set (1)
H2PD-150AU Parker Balston Hydrogen Gas Generator, 150 cc/min, 230 VAC, 50/60 Hz, Australian cord set (1)
H2PD-300AU Parker Balston Hydrogen Gas Generator, 300 cc/min, 230 VAC, 50/60 Hz, Australian cord set (1)
Model Number Description
(1) Main supply line voltage must be within ±10% of nominal rated voltage for the generator.

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
www.parker.com/igfg
14
1-800-343-4048
No Power
Symptom Course of Action
All troubleshooting activities should be performed by suitable personnel using reasonable care.
Warning: Any troubleshooting or service activity which requires removal of the generator cover
should be done using extreme caution. Exposed AC may be present.
"Add Water"
"Low Water"
Low Output Pressure or Capacity
Electrolyte Seeping from Cell
Flange
Moisture or Impurities in Output
Check power source and connection to power source.
Check internal connections: power switch, terminal connections, power cord, and IEC fuses. Replace fuses if neces-
sary (P/N 13216). Use only fuses with the proper rating.
Completely fill feed water bottle with deionized water.
Fill generator with deionized water and re-start. Press Reset button.
Water level sensor inoperative or control board failure.(1)
Hydrogen demand exceeds generator capacity, check capacity of unit and install flow control device.
Check external system piping for leaks.
Check internal system piping for leaks.
Check power (see above).
Check water level. Generator may have run out of water and shut down.
Check generator and piping for leaks.
Check for leaks (could cause impurities up to 1000 ppm).
Gross moisture (visible drops in system, after warm-up) could indicate cell rupture.(1)
Call Parker Balston for service .(1)
Change electrolyte if generator is within 3 months of annual electrolyte replacement date.
Consult factory.
Open the output valve. Set pressure to zero, wait 1-2 minutes.
Consult factory.
No Hydrogen Delivered
"High Temperature"
"High Pressure"
Notes
1To arrange for system service, contact the Technical Services Department at 1-800-343-4048, 8AM-5PM Eastern Time (North America
only). For other locations, please contact your local representative. Send email to: [e-mail].
"Check Cell"

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
www.parker.com/igfg
15
1-800-343-4048
1 Complete and mail or fax in your warranty registration card.
2 Keepyourproductcerticationinasafeplace.
3 CalltheTechnicalServicesDepartmentat800-343-4048,8AMto5PMEasternTime(North
Americaonly)withanyquestions.Forotherlocations,pleasecontactyourlocalrepresentative.
Theserialnumberfortheunitisattachedtothebackpanel.Foryourownrecords,andincaseservice
is required, please record the following:
DATEINSERVICE   SERIALNO.
Please have the serial number available when calling for assistance.
Don’t Forget To:
Serial Numbers
WARRANTY (NORTH AMERICA ONLY)
(FOR INFORMATION CONTACT YOUR LOCAL REPRESENTATIVE)
ParkerHanninguaranteestotheoriginalpurchaserofthisproduct,thatiftheproductfailsorisdefectivewithin12monthsfrom
the date of purchase, when this product is operated and maintained according to the instructions provided with the product, then
Parkerguarantees,atParker’soption,toreplacetheproduct,repairtheproduct,orrefundtheoriginalpricefortheproduct.
This warranty applies only to defects in material or workmanship and does not cover: ring and valve wear on compressors,
routinemaintenancerecommendedbytheinstructionsprovidedwiththisproduct,orltercartridges.Anymodicationofthe
product without written approval from Parker will result in voiding this warranty. Complete details of the warranty are available
onrequest.ThiswarrantyappliestounitspurchasedandoperatedinNorthAmerica.

Bulletin TI-H2PD-K Installation, Operation and Maintenance Manual
H2PD-150 and H2PD-300 Hydrogen Generators
www.parker.com/igfg
16
1-800-343-4048
Symbol Description
Caution, refer to accompanying
documents for explanation.
Refer to the caution/warning note
indicated for explanation.
Caution, risk of electric shock.
1
CELL: AGS
©2005,2014ParkerHanninCorporation PrintedinU.S.A.BulletinTI-H2PD-K
Parker Hannin Manufacturing Limited
Industrial Gas Filtration and Generation Division EMEA
Dukesway, Team Valley Trading Estate
Gateshead, Tyne and Wear, England NE11 0PZ
Tel: [phone] Fax: [phone]
www.parker.com/gsfe [e-mail]
Parker Hannin Corporation
Industrial Gas Filtration and Generation Division
4087 Walden Avenue
Lancaster, NY 14086
Tel: [phone] Fax: [phone]
www.parker.com/igfg