Parker PHastkrimp User manual

Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
1
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
PHastkrimp
Bulletin 4480-T15-US
Technical Manual
Crimping Machine
Effective: July, 2005
Supercedes: July, 2004
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
2
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
•Read the entire Technical Manual prior to mounting and operating this crimper.
•View the enclosed video prior to operating this crimper
WARNING — When using this machine, always exercise basic safety precautions, including
the following:
1. Use this machine only for its intended purpose: to fabricate Parker hose assemblies.
2. Parker Hannifin will not accept responsibility for any incidental, consequential or spe-
cial damages of any kind or nature whatsoever that result from any subsequent alter-
ations to any Parkrimp machine. Parker Hannifin disclaims any warranties on items
altered after leaving the Parker Hannifin facility.
3. This machine must be properly installed and located in accordance with the installation
instructions before it is used.
To minimize the possibility of injury:
1. The power unit must be connected to a grounded properly rated, protected and sized
power-supply circuit to prevent electrical shock and to avoid electrical overload;
2. DO NOT OPERATE OVER MAXIMUM RATED WORKING PRESSURE; AND
3. CHECK FOR SAFE SYSTEM SETUPS.
Make sure that the valve, connecting hoses, etc. are protected from any external source
of damage, such as: excessive heat, flame, moving machine parts, sharp edges, falling
objects, corrosive chemicals, etc.
∆
©©
©©
©Copyright 2005, Parker Hannifin Corporation, All Rights Reserved
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are
governed by the provisions stated in the "Offer of Sale".
Offer of Sale
Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Parker Publication No. 4400-B.1
Revised: May, 2002
WARNING: Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause death, personal injury and
property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not limited to:
•Fittings thrown off at high speed.
•High velocity fluid discharge.
•Explosion or burning of the conveyed fluid.
•Electrocution from high voltage electric powerlines.
•Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.
•Injections by high-pressure fluid discharge.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved for in flight
aerospace applications, and no other Hose can be used for such in flight applications.
•Dangerously whipping Hose.
•Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
•Sparking or explosion caused by static electricity buildup or other sources of electricity.
•Sparking or explosion while spraying paint or flammable liquids.
•Injuries resulting from inhalation, ingestion or exposure to fluids.
!
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
3
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Table of Contents
Specifications ........................................................................................................ 4
Installation & Operating Instructions .......................................................................5
Electrical Requirements - 3 Phase..........................................................................6
1 Phase..........................................................................7
Safety Notice .........................................................................................................7
Operation and Crimping.........................................................................................8
Tool Selection Chart...............................................................................................9
Crimping Instructions — 26, 43, 70, 71, 73, 78 and 81 Series ............................... 10
Assembly Details and Parts Lists - Crimper ..................................................... 11-15
Troubleshooting Guide.................................................................................... 16-17
Maintenance........................................................................................................ 18
Safety Guide (Parker Publication 4400-B.1)..................................................... 19-22
Offer of Sale ........................................................................................................ 23
Help us help you ...
Read this guide carefully.
It is designed to help you operate and maintain your PHastkrimp. If you don’t understand something or need
more help, call:
Technical Service Department
Parker Hannifin Corporation
Hose Products Division
Phone: [phone]
Fax: [phone]
or write:
Parker Hannifin Corporation
Hose Products Division
30240 Lakeland Blvd.
Wickliffe, OH 44092
Write down the Model and Serial Numbers:
___________________________________
Model Number
___________________________________
Serial Number
Use these numbers in any correspondence or service calls.
RECEIVING INSTRUCTIONS: UNPACKING – Remove all documents and components from shipping containers.
INSPECTION – Visually inspect all components for shipping damage. If any shipping damage is found, notify the
carrier at once. Shipping damage is not covered by the Parker warranty. The carrier is responsible for all repair and
replacement costs resulting from such damage.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
4
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Specifications
Dimensions: Height 37-1/2”
Depth 33”
Width 24”
Weight: 550 lbs.
Capabilities: 1-1/4” SAE 100R1AT maximum
1” DIN 20 022-1SN maximum
1-1/4” SAE 100R2AT maximum
1-1/4” DIN 20 022-2SN maximum
1” SAE 100R3 maximum
1-1/4” SAE 100R4 maximum
7/8” SAE 100R5 maximum
7/8” SAE 100R5 maximum
7/8” SAE J1402 AI maximum
7/8” SAE J1402 AII maximum
1-1/4” SAE 100R9AT maximum
1-1/4” SAE 100R12 maximum
1” SAE 100R13 maximum
1” SAE 100R16 maximum
Note: For the latest crimper capability; reference
CrimpSource online at www.parkerhose.com or
contact your Parker products supplier.
Set-up Time: 20 Seconds
Full
Cycle Time: 6 Seconds
Note: Cycle times vary depending on hose and fitting
styles and sizes.
Model Numbers
89C-061 includes:
PHastkrimp crimper with 230VAC, 3 phase, 60 Hz
power unit.
• Die Ring Silver 85C-R01
• Die Ring Black 85C-R02
• Technical Manual
• User CD
• Hoist Eye Bolt
• Grease for Die Bowl
89C-062 includes:
PHastkrimp crimper with 230VAC, 1 phase, 60 Hz
power unit.
• Die Ring Silver 85C-R01
• Die Ring Black 85C-R02
• Technical Manual
• User CD
• Hoist Eye Bolt
• Grease for Die Bowl
Figure 1: PHastkrimp Crimping Machine
Specifications
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
5
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Installing the PHastkrimp Crimper
1. Obtain a sturdy, level work surface capable of supporting at least
600 pounds which is 34”-38” high and located in a well-illuminated
area. The work surface area must be able to fit the mounting hole
pattern shown in Figure 2.
2. Remove crate top and sides from shipping pallet. Unbolt the
crimper from the pallet and remove all accessories.
3. Remove the yellow cylinder guard held by the four 1/4”-20 cap
screws and set aside. Included with the crimper is a 3/4”-10
threaded eyebolt used for lifting and handling. Fully thread the
enclosed eyebolt into the top cylinder hole. Figure 3 highlights the
eyebolt.
Caution: Observe normal safety precautions when lifting, lowering,
or moving this unit.
4. Remove the crimper from the pallet using the eyebolt and position
the unit onto the work surface so that the base plate overhangs the
front of the work surface by six inches.
5. Secure the unit to the work surface using the mounting hole pattern
shown in Figure 2. Four 9/16” holes are provided in the crimper
base for this purpose.
6. Remove the eyebolt and install the cylinder cover with the four
1/4”-20 cap screws.
7. Remove the reservoir breather shipping plug.
8. Attach the enclosed breather cap to the reservoir.
9. The crimper has been filled with oil and cycled. Check the oil level
in the reservoir prior to start-up. The oil level should be visible in the
Sight Gage. Add AW-46 anti-wear oil if filling is required.
10. Wire the machine in accordance with the requirements of the National Electrical Code.
Caution: Check for proper motor rotation per page 4.
Removal of Air from the PHastkrimp Hydraulic Circuit
The hydraulic system, when connected for the first time, will have air in the system. The air must be removed for
safety and proper operation. Air can generally be removed from the system by fully advancing and retracting the
hydraulic cylinder several times. When the trapped air is removed from the hydraulic circuit, the cylinder will
advance and retract smoothly. Sluggish cylinder action is usually the first sign of air in the system.
To Test and Operate the PHastkrimp Crimper
1. Turn the motor starter handle to “ON” position to start the crimper.
2. Place either the black or silver die ring on the crimper base plate.
Note: It is not necessary to place any dies into the machine for this step.
3. Push the “down” button to lower the cylinder until the pusher bottoms out against the die ring. Check the
pressure gauge on the right side of the crimper to verify that the target 4200 psi is reached as the cylinder
bottoms on the die ring. Variations in relief valve settings and gauge tolerances can lead to pressure readings
of 3900 psi to 4400 psi.
Caution: Keeping the crimper in this bottomed out position for more than a few seconds can damage the
power unit.
4. Push the “up” button to raise the cylinder.
Figure 2: Mounting holes
Use eye bolt
for lifting.
Figure 3: Eye bolt should be used for lifting
Installation & Operating Instructions
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
6
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
PHastkrimp Crimper Electrical Requirements, 3 Phase
The power supply should be brought to a separate branch circuit, single-grounded receptacle. The PHastkrimp
unit has been shipped with a 6 ft. long cord without a plug. Machine is shipped without a plug so local
requirements may be satisfied.
Motor Rotation – Jog the motor once and verify that the direction of rotation is the same as the arrow decal
located on the motor (counter-clockwise when viewed from fan end of motor). If motor rotation is incorrect,
disconnect power and reverse two of the three power leads (L1, L2, L3) at the plug. THESE CHANGES MUST
ONLY BE MADE BYA QUALIFIED ELECTRICIAN.
Model 89C-061
Phase 3 phase
Voltage 230
Cycle 60 Hz
Full LoadAmperes 8 amps
Circuit Fuse 20 amps
Wire size for receptacle must conform to the requirements of the National Electrical Code or the prevailing local
code. The outlet box should be located within the range of the provided cord. We strongly recommend against
the use of an extension cord. The installer must perform a ground continuity check on the power outlet box
to ensure it is properly grounded.
Alternate Motor Voltages: Reference motor nameplate.
Model number 89C-061 comes equipped with a dual-voltage motor. This model may be rewired to operate at
higher voltage by a qualified electrician.
Changing the operating voltage requires rewiring at the motor and the control circuit transformer.
THESE CHANGES MUST ONLY BE MADE BY AQUALIFIED ELECTRICIAN.
Electrical Requirements
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
7
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
PHastkrimp Crimper Electrical Requirements, 1 Phase
The power supply should be brought to a separate branch circuit, single-grounded receptacle. The PHastkrimp
unit has been shipped with a 6 ft. long cord without a plug. Machine is shipped without a plug so local
requirements may be satisfied.
Model 89C-062
Phase 1 phase
Voltage 230
Cycle 60 Hz
Full Load Amperes 14 amps
Circuit Fuse 20 amps
Wire size for receptacle must conform to the requirements of the National Electrical Code or the prevailing local
code. The outlet box should be located within the range of the provided cord. We strongly recommend against
the use of an extension cord. The installer must perform a ground continuity check on the power outlet box
to ensure it is properly grounded.
Electrical Requirements
IMPORTANT SAFETY NOTICE
THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING
ADEQUATE BACKGROUNDS OF ELECTRICAL, ELECTRONICAND MECHANICAL
EXPERIENCE. ANYATTEMPT TO REPAIR THIS MACHINE MAYRESULT
IN PERSONAL INJURYAND PROPERTY DAMAGE.
THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE
FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY
LIABILITY IN CONNECTION WITH ITS USE.
DISCONNECT POWER CORD BEFORE SERVICING
IMPORTANT — RECONNECT ALL GROUNDING DEVICES
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
8
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
The following crimping dies are available for use with the PHastkrimp machine:
73 & 78 Series Fittings Dies (Olive Drab)
80C-L12 Size -12 (3/4") Color Coded Green
80C-L16 Size -16 (1") Color Coded Black
26 Series Fitting Dies (Silver)
80C-E04 Size -4 (3/16") Color Coded Red
80C-E05 Size -5 (1/4") Color Coded Purple
80C-E06 Size -6 (5/16") Color Coded Yellow
80C-E08 Size -8 (13/32") Color Coded Blue
80C-E10 Size -10 (1/2") Color Coded Orange
80C-E12 Size -12 (5/8") Color Coded Green
80C-E16 Size -16 (7/8") Color Coded Black
70 & 71 Series Fitting Dies (Black)
83C-D06 Size -6 (3/8") Color Coded Yellow
83C-D08 Size -8 (1/2") Color Coded Blue
83C-D10 Size -10 (5/8") Color Coded Orange
83C-D12 Size -12 (3/4") Color Coded Green
83C-D16 Size -16 (1") Color Coded Black
83C-D20 Size -20 (1-1/4") Color Coded White
43 Series Fitting Dies (Silver)
80C-A04 Size -4 (1/4") Color Coded Red
80C-A05 Size -5 (5/16") Color Coded Purple
80C-A06 Size -6 (3/8") Color Coded Yellow
80C-A08 Size -8 (1/2") Color Coded Blue
80C-A10 Size -10 (5/8") Color Coded Orange
80C-A12 Size -12 (3/4") Color Coded Green
80C-A16 Size -16 (1") Color Coded Black
80C-A20 Size -20 (1-1/4") Color Coded White
Silver
Die Ring
Black
Die Ring
Die Set
Figure 10: Die Rings and Die Set
81 Series Fittings Dies (Silver)
80C-V12 Size -12 (3/4") Color Coded Green
80C-V16 Size -16 (1") Color Coded Black
80C-V20 Size -20 (1-1/4”) Color Coded White
Operations and Crimping
HY Series Fitting Dies for AX hose (Silver)
80C-H585 Size -4 (1/4") Color Coded Brown
80C-H735 Size -6 (3/8") Color Coded Brown
80C-H840 Size -8 (1/2") Color Coded Brown
80C-H970 Size -10 (5/8") Color Coded Brown
80C-H1120 Size -12 (3/4") Color Coded Brown
80C-H1365 Size -16 (1") Color Coded Brown
HY Series Fitting Dies for BXX hose (Silver)
80C-H605 Size -4 (1/4") Color Coded Brown
80C-H775 Size -6 (3/8") Color Coded Brown
80C-H885 Size -8 (1/2") Color Coded Brown
80C-H1010 Size -10 (5/8") Color Coded Brown
80C-H1170 Size -12 (3/4") Color Coded Brown
80C-H1465 Size -16 (1") Color Coded Brown
The PHastkrimp Model 89C-061/062 is shipped without
dies.
The 43 Series dies are silver and inserts are color coded
by size. Refer to the die selection chart above, Parker
Catalog 4400 or CrimpSource online, at
www.parkerhose.com to determine which die set and die
ring to use when crimping a particular fitting, hose size
andtype.
The following tooling is used for crimping:
85C-R01 Silver Die Ring
To determine when to use, refer to die selection chart in
Parker Catalog 4400 or decal on side of crimper.
85C-R02 Black Die Ring
To determine when to use, refer to die selection chart in
Parker Catalog 4400 or decal on side of crimper.
See above for die set part numbers.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
9
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Notes:
This chart is displayed on the yellow cover of the PHastkrimp machine.
The 43 Series dies listed are interchangeable between all of the Parkrimp machines. The die rings are not
interchangeable between machines. Use only 85C-R01 and 85C-R02 die rings on the PHastkrimp machine.
For a complete selection of hose and fittings, see Parker Catalog 4400.
Caution: To ensure consistent quality, crimp diameters must be checked —
1. After first assembly.
2. At regular intervals during the production, such as first, last and every 50th assembly.
If you find your crimp diameters out of tolerance, inspect each assembly made. Never allow hose assemblies
with an incorrect crimp diameter to be used. Use the appropriate Parker Machine Trouble Shooting Guide to
determine the cause. If you are unable to determine the cause of the problem, call our Hose Products Division
Technical Service Department, [phone], for assistance.
Additional Hose Die Selection Charts are available upon request from your Parker supplier.
For Reference Only.
Tool Selection Chart
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
10
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Hose Insertion Depth
Hose by Fitting Series
Dash Size 26 43 70 71 73/78 81
-4 13/16" 13/16"
-5 13/16" 15/16"
-6 13/16" 1-1/8" 1-1/16" 1-1/16"
-8 13/16" 1-5/16" 1-5/16" 1-1/4"
-10 7/8" 1-9/16" 1-3/8" 1-5/16"
-12 7/8" 1-1/2" 1-1/2" 1-7/16" 1-7/8" 1-1/8”
-16 1" 1-3/4" 1-13/16" 1-3/4" 2" 1-1/4”
-20 1-7/8" 1-13/16" 1-5/16
1.TheHoseInsertion DepthFixturecanbe
used to mark the insertion depth on the
hose.
2.Push the hose all the way into the
coupling to the insertion depth mark. Do
not use lubricant to assemble spiral
hose and fittings.
3.Remove pin from inside pusher unit
sopusherwillswingback. Lubricate
the die bowl cavity to prevent wear.
Note: See Hose Insertion Depth table at the right.
Important: Hose assemblies must be inspected for
cleanliness and free of all foreign particles.
Note: Parker Hannifin will not accept responsibility for the
operation of, or provide warranty coverage for, a crimper
that is operated by a power unit other than equipment
supplied by Parker Hannifin for the express purpose of
operating the designated crimper.
4. Place unitized die-train place. See decal
on crimper for proper die set.
Note: Die sets are color coded by size.
5.Position the hose and fitting in dies from
below. 6.Rest bottom of coupling on die step using PARKALIGN®
feature.
7.Place the die ring ontop of thedies.
See decal on crimper for proper
die ring; Silver or Black.
PARKALIGN®FEATURE
Crimping Instructions for 26, 43, 70, 71, 73, 78 and 81 Series
8.Position pusher and re-place pin. Push
and hold the “down” button until die ring
fully contacts crimper bowl.
9.Push and hold the “up” button until
pusher retracts to release finished
hose assembly.
Crimping Instructions
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
11
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Assembly Detail & Parts List
Crimper
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
12
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Crimper Head
Assembly Detail & Parts List
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
13
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
* These components are not sold as individual Items, contact Technical Services
Crimper Head
ITEM
PART #
QTY
DESCRIPTION
1.1 TH18-L-1 1 3/8" LOCKWASHER
1.2 TH18-B-38 1 3/8-16 X 1" SHCS
1.3 832181 1 EYE HOOK
1.4* 89C-HCY 1 CYLINDER
1.5* 892033-3 8 HARDENED FLAT WASHER
1.6*
89C-0TR
4
TIE ROD
1.7*
89C-COM
4
COMPRESSION SLEEVE
1.8* 89C-0BP 1 CRIMPER BOWL
1.9* 892033-1 4 1"-14 HEX NUT
1.10 85C-00S 1 DIE SEPARATOR
1.11 792065 2 EXTENSION SPRING
1.12 832001 2 1/8" O.D. X 3/4" SPRING PIN
1.13 85C-0LP 1 PUSHER LOCATOR PIN
1.14 85C-00P 1 PUSHER
1.15 89C-0PB 1 PUSHER BLOCK
1.16 TH18-P-1 1 1/2" X 3-1/2" SPRING PIN
1.17 DEC43-78 1 MASTER CRIMP DECAL
1.18 89C-DEC43-78 1 HOSE DECAL
1.19 DEC-CAUTION 1 CRIMP CAUTION DECAL
1.20 TH18-D-6 1 PARKER LOGO DECAL
1.21 89C-0CG 1 CYLINDER GUARD
1.22 TH18-B-26 4 1/4-20 X 1/2" BHCS
1.23 TH18-P-6 2 5/16" O.D. X 2" SPRING PIN
1.24 TH18-D-9 1 PHASTKRIMP LOGO DECAL
1.25 8-6 F5OG5-S (0510-6-8) 1 TUBE FITTING ADAPTER
1.26 6 C5OX-S (2503-6-6) 1 TUBE FITTING ADAPTER
1.27 6-8 C5OX-S (2503-8-6) 1 TUBE FITTING ADAPTER
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
14
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Power Unit Assembly
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Hose Products Division
Wickliffe, OH
15
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Power Unit Assembly
ITEM
PART #
QTY
DESCRIPTION
2.1A 89C-PWR-1PH 1 1 PHASE POWER UNIT FOR 89C-1PH
2.1B 89C-PWR-3PH 1 3 PHASE POWER UNIT FOR 89C-3PH
2.2 89C-PMT1 2 POWER UNIT MOUNT
2.3 89C-PMT2 1 POWER UNIT MOUNT
2.4 89C-ELB 1 ELECTRICAL BOX
2.5A TH18-400-96 1 MANUAL MOTOR STARTER FOR 89C-1PH
2.5B TH18-400-97 1 MANUAL MOTOR STARTER FOR 89C-3PH
2.6 TH18-400-98 1 STARTER OPERATOR HANDLE
2.7 TH18-400-99 1 MOTOR CONTACTOR
2.8 TH18-400-100 1 CONTROL TRANSFORMER
2.9 TH18-400-101 1 RECTIFIER
2.10 TH18-400-102 1 GREEN ILLUMINATED PUSH BUTTON
2.11 TH18-400-103 1 YELLOW ILLUMINATED PUSH BUTTON
2.12 TH18-400-104 2 CONTACT BLOCK
2.13 TH18-400-105 3 STRAIGHT CORD GRIP FITTING
2.14 TH18-400-106 1 FUSE HOLDER
2.15 TH18-400-107 1 3 AMP FUSE
2.16A TH18-400-93 14ft 12/3 PWER CABLE FOR 89C-1PH
2.16B TH18-400-92 14ft 14/4 PWER CABLE FOR 89C-3PH
2.17A TH18-400-95 1 90° CORD GRIP FITTING FOR 89C-1PH
2.17B TH18-400-94 1 90° CORD GRIP FITTING FOR 89C-3PH
2.18 TH18-100-57 4 VIBRATION MOUNT
2.19 TH18-B-24 2 1/4-20 X 3/4" BUTTON HEAD CAP SCREW
2.20 TH18-B-65 2 5/16-18 X 3/4" BUTTON HEAD CAP SCREW
2.21 TH18-L-4 2 5/16" SPRING LOCK WASHER
2.22 TH18-N-6 6 1/4-20 HEX NUT
2.23 TH18-N-8 2 5/16-18 HEX NUT
2.24 89C-HVL 1 PARKER DIVL VALVE
2.25 881606-2 4 10-24 X 1-1/4" SOCKET HEAD CAP SCREW
2.26 881612-2 1 PRESSURE GAUGE
2.27 892012 1 BRACKET MOUNT
2.28 892033-2 4 #10 SPRING LOCK WASHER
2.29 892033-4 4 10-32 X 3/8" SOCKET HEAD CAP SCREW
2.30 6-6 FTX (0103-6-6) 2 TUBE FITTING ADAPTER
2.31 6 R6X-S (063T-6-6) 1 TUBE FITTING ADAPTER
2.32 6 X6EF-S (2106-4-6) 1 TUBE FITTING ADAPTER
2.33 1/4 GG-S (0202-4-4) 1 TUBE FITTING ADAPTER
2.34 F381**0637060606-20" 1 HOSE ASSEMBLY
2.35 F381**0637060606-28" 1 HOSE ASSEMBLY
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
16
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Power unit does not Blown fuse(s) Replace with time-delay fuse(s) or circuit
operate breaker(s) and check for the cause of the
overload.
Low voltage at motor Call a qualified electrician.
On-off switch faulty Disconnect power. Replace off-on switch.
Motor or pump assembly Return to factory for service.
faulty
Power unit stalls before Low voltage at motor Call a qualified electrician.
pusher bottoms out Lack of lubrication between Lubricate die cavity with Citgo MP Lithoplex
dies and die cavity lithium grease or equivalent.
Wrong fitting, hose or die Use correct combination. See Catalog No. 4400.
ring combination
Motor vibrates or High voltage Call a qualified electrician.
is excessively noisy Motor fan loose, damaged, With power disconnected, remove motor fan
or out of balance guard. Tighten fan screw(s), or repair fan or fan
guard by straightening. If problem continues,
return to factory for service.
Power unit runs but Low oil supply Refill oil reservoir with high grade AW46
cylinder does not move hydraulic oil. Tank capacity is 5 gallons.
up or down when buttons
are pushed. Valve or pump faulty Contact Technical Service Department for trouble
shooting or analysis.
Incorrect motor rotation See page 6 (Electrical Requirements) to verify
counter-clockwise motor rotation.
If you have a problem with your PHastkrimp machine:
•First check that the proper tooling, hose and fitting combinations are being used as identified in the Parker
Catalog 4400.
•Then check the following recommendations. If after the following suggested remedy, the problem persists,
call our Technical Service Department at [phone].
Symptoms Possible Causes What To Do
Trouble Shooting Guide
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
17
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Symptoms Possible Causes What To Do
Valve leaks Valve hold down bolts loose Tighten hold down bolts to 50-60 inch pounds.
O-rings at valve Replace O-rings.
Coupling crimp diameter Wrong fitting style being Only approved fittings can be used with the
above or below used PHastkrimp machine. For a complete selection
specification and correct combinations of hose and fittings,
see Parker Catalog 4400.
Wrong hose being used Use only Parker No-Skive hose. For a complete
selection of hose and fittings, see Parker Catalog
4400.
Wrong die ring being used See crimper decal or Parker Catalog 4400 for
correct die ring.
Pusher is not being bottomed Lubricate die cavity with Citgo MP Lithoplex
out on die ring and base lithium grease or equivalent. Bottom out the
plate (usually inconsistent pusher on the die ring completely.
crimp diameters) When bottomed, you will hear the relief valve
open. The pressure gauge should read 4200 psi
for a second or two. Can also check for proper
bottoming by placing a piece of paper between
die ring and base plate. If properly bottomed, you
should not be able to remove paper.
Relief valve set too low Relief valve setting should be 3900-4400 psi.
Relief valve can only be set at factory.
High or low voltage Call a qualified electrician.
Worn, damaged or faulty die Replace die ring.
ring
Low on oil Refill oil reservoir with high grade hydraulic
AW46 oil. Tank capacity is 5 gallons.
Crimp dies or die rings Visually inspect all wear surfaces for raised metal
damaged, worn or faulty dent or gouges. Replace damaged die sets or die
rings. Worn or faulty die sets will crimp above or
below specification by the same amount with both
the silver and black die rings. Replace worn or
faulty die sets.
Lubricate the die cavity in base plate
frequently to prevent wear.
Die cavity in base plate worn Check crimp diameter of several different sizes of
or faulty die sets with both the silver and black die rings.
If all crimp diameters are out of specification by
the same amount, the die cavity in the base plate
may be out of specification. Contact Technical
Service Department for repair.
Lubricate the die cavity in the base plate
frequently to prevent wear.
Trouble Shooting Guide
www.comoso.com

Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
18
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Maintenance
• Check hydraulic oil level every 40 hours of operation.
• A sight glass is located on the rear of the reservoir.
• If it is necessary to add oil, use Citgo AW46 or equivalent.
• If temperature rises to 140°F, turn off machine and let cool to 120°F.
• Drain and refill the reservoir every 1000 hours of operation.
• Check the crimp bowl weekly for signs of wear.
• Clean the crimp bowl of old grease on a weekly basis. Re-grease the crimp bowl after the bowl has been
cleaned.
• Apply approved grease to the dies and crimp bowl each time the dies are changed. If dies are not changed
through a day's operation, grease should be applied twice a day.
Maintenance
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
19
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
1.0 GENERAL INSTRUCTIONS
1.1 Scope: This safetyguide provides instructions for selectingand using
(including assembling, installing, and maintaining) these Products. For
convenience, all rubber and/or thermoplastic products commonly called “hose”
or “tubing” are called “Hose” in this safety guide. All assemblies made with
Hose are called “Hose Assemblies”. All products commonly called “fittings” or
“couplings” are called “Fittings”. All related accessories (including crimping and
swaging machines and tooling) are called “Related Accessories”. This safety
guide is a supplement to and is to be used with, the specific Parker publications
for the specific Hose, Fittings and Related Accessories that are being considered
for use.
1.2 Fail-Safe: Hose, and Hose Assemblies and Fittings can and do fail
without warning for many reasons. Design all systems and equipment in a fail-
safe mode, so that failure of the Hose or Hose Assembly or Fitting will not
endanger persons or property.
1.3 Distribution: Provide a copy of this safety guide to each person that
is responsible for selecting or using Hose and Fitting products. Do not select or
use Parker Hose or Fittings without thoroughly reading and understanding this
safetyguide as wellas the specificParker publications forthe products considered
or selected.
1.4 User Responsibility: Due to the wide variety of operating conditions
andapplications forHose and Fittings,Parker andits distributors donot represent
or warrant that any particular Hose or Fitting is suitable for any specific end use
system. This safety guide does not analyze all technical parameters that must
be considered in selecting a product. The user, through its own analysis and
testing, is solely responsible for:
• Making the final selection of the Hose and Fitting.
• Assuring that the user’s requirements are met and that the
application presents no health or safety hazards.
• Providing all appropriate health and safety warnings on the
equipment on which the Hose and Fittings are used.
• Assuring compliance with all applicable government and
industry standards.
1.5 Additional Questions: Call the appropriate Parker technical service
department if you have any questions or require any additional information. See
the Parker publication for the product being considered or used, or call 1-800-
CPARKER, or go to www.parker.com, for telephone numbers of the appropriate
technical service department.
2.0 HOSE AND FITTING SELECTION INSTRUCTIONS
2.1 Electrical Conductivity: Certain applications require that the Hose
be nonconductive to prevent electrical current flow. Other applications require
theHose and theFitting and theHose/Fitting interface tobe sufficientlyconductive
to drain off static electricity. Extreme care must be exercised when selecting
Hose and Fittings for these or any other applications in which electrical
conductivity or nonconductivity is a factor.
The electrical conductivity or nonconductivity of Hose and Fittings is dependent
upon many factors and may be susceptible to change. These factors include
butare notlimited to thevarious materials usedto makethe Hose andthe Fittings,
Fitting finish (some Fitting finishes are electrically conductive while others are
nonconductive), manufacturing methods (including moisture control), how the
Fittings contact the Hose, age and amount of deterioration or damage or other
changes, moisture content of the Hose at any particular time, and other factors.
The following are considerations for electrically nonconductive and conductive
Hose. For other applications consult the individual catalog pages and the
appropriate industry or regulatory standards for proper selection.
2.1.1 Electrically Nonconductive Hose: Certain applications require that
the Hose be nonconductive to prevent electrical current flow or to maintain
electrical isolation. For these applications that require Hose to be electrically
nonconductive, including but not limited to applications near high voltage electric
lines, only special nonconductive Hose can be used. The manufacturer of the
equipment in which the nonconductive Hose is to be used must be consulted to
be certain that the Hose and Fittings that are selected are proper for the
application. Do not use any Parker Hose or Fitting for any such application
requiring nonconductive Hose, including but not limited to applications near high
voltageelectric lines,unless (i) theapplication isexpressly approved inthe Parker
technical publication for the product, (ii) the Hose is marked “nonconductive”,
and (iii) the manufacturer of the equipment on which the Hose is to be used
specifically approves the particular Parker Hose and Fitting for such use.
2.1.2 Electrically Conductive Hose: Parker manufacturers special Hose
for certain applications that require electrically conductive Hose.
Parker manufactures special Hose for conveying paint in airless paint spraying
applications. This Hose is labeled “Electrically Conductive Airless Paint Spray
Hose” on its layline and packaging. This Hose must be properly connected to
the appropriate Parker Fittings and properly grounded in order to dissipate
dangerous static charge buildup, which occurs in all airless paint spraying
applications. Do not use any other Hose for airless paint spraying, even if
electrically conductive. Use of any other Hose or failure to properly connect the
Hose can cause a fire or an explosion resulting in death, personal injury, and
property damage.
Parker manufactures a special Hose for certain compressed natural gas (“CNG”)
applications where static electricity buildup may occur. Parker CNG Hose
assemblies comply with AGA Requirements 1-93, “Hoses for Natural Gas
Vehicles and Fuel Dispensers”. This Hose is labeled “Electrically Conductive
forCNG Use” onits laylineandpackaging. This Hosemustbe properlyconnected
to the appropriate Parker Fittings and properly grounded in order to dissipate
dangerous static charge buildup, which occurs in, for example, high velocity
CNG dispensing or transfer. Do not use any other Hose for CNG applications
where static charge buildup may occur, even if electrically conductive. Use of
other Hoses in CNG applications or failure to properly connect or ground this
Hose can cause a fire or an explosion resulting in death, personal injury, and
property damage. Care must also be taken to protect against CNG permeation
throughthe Hosewall. See section 2.6,Permeation, for moreinformation. Parker
CNG Hose is intended for dispenser and vehicle use at a maximum temperature
of180°F. Parker CNG Hoseshouldnot beusedin confined spacesorunventilated
areas or areas exceeding 180°F. Final assemblies must be tested for leaks.
CNG Hose Assemblies should be tested on a monthly basis for conductivity per
AGA 1-93.
Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Parker Publication No. 4400-B.1
Revised: May, 2002
WARNING: Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause death, personal injury and property
damage. Possible consequences of failure or improper selection or improper use of these Products include but are not limited to:
• Fittings thrown off at high speed.
• High velocity fluid discharge.
• Explosion or burning of the conveyed fluid.
• Electrocution from high voltage electric powerlines.
• Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.
• Injections by high-pressure fluid discharge.
• Dangerously whipping Hose.
• Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
• Sparking or explosion caused by static electricity buildup or other sources of electricity.
• Sparking or explosion while spraying paint or flammable liquids.
• Injuries resulting from inhalation, ingestion or exposure to fluids.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved
for in flight aerospace applications, and no other Hose can be used for such in flight applications.
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
www.comoso.com

Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
20
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Parker manufacturers special Hose for aerospace in flight applications.
Aerospace in flight applications employing Hose to transmit fuel, lubricating fluids
and hydraulic fluids require a special Hose with a conductive inner tube. This
Hose for in flight applications is available only from Parker’s Stratoflex Products
Division. Do not use any other Parker Hose for in flight applications, even if
electrically conductive. Use of other Hoses for in flight applications or failure to
properly connect or ground this Hose can cause a fire or an explosion resulting
in death, personal injury , and property damage. These Hose assemblies for in
flight applications must meet all applicable aerospace industry, aircraft engine,
and aircraft requirements.
2.2 Pressure: Hose selection must be made so that the published
maximum recommended working pressure of the Hose is equal to or greater
thanthe maximum systempressure. Surge pressures orpeak transient pressures
in the system must be below the published maximum working pressure for the
Hose. Surge pressures and peak pressures can usually only be determined by
sensitive electrical instrumentation that measures and indicates pressures at
millisecond intervals. Mechanical pressure gauges indicate only average
pressures and cannot be used to determine surge pressures or peak transient
pressures. Published burst pressure ratings for Hose is for manufacturing test
purposes only and is no indication that the Product can be used in applications
at the burst pressure or otherwise above the published maximum recommended
working pressure.
2.3 Suction: Hoses used for suction applications must be selected to
insure that the Hose will withstand the vacuum and pressure of the system.
Improperly selected Hose may collapse in suction application.
2.4 Temperature: Be certain that fluid and ambient temperatures, both
steady and transient, do not exceed the limitations of the Hose. Temperatures
below and above the recommended limit can degrade Hose to a point where a
failure may occur and release fluid. Properly insulate and protect the Hose
Assembly when routing near hot objects (e.g. manifolds). Do not use any Hose
in any application where failure of the Hose could result in the conveyed fluids
(or vapors or mist from the conveyed fluids) contacting any open flame, molten
metal, or other potential fire ignition source that could cause burning or explosion
of the conveyed fluids or vapors.
2.5 Fluid Compatibility: Hose Assembly selection must assure
compatibility of the Hose tube, cover, reinforcement, and Fittings with the fluid
media used. See the fluid compatibility chart in the Parker publication for the
product being considered or used. This information is offered only as a guide.
Actual service life can only be determined by the end user by testing under all
extreme conditions and other analysis.
Hose that is chemically compatible with a particular fluid must be assembled
using Fittings and adapters containing likewise compatible seals.
2.6 Permeation: Permeation (that is, seepage through the Hose) will
occur from inside the Hose to outside when Hose is used with gases, liquid and
gas fuels, and refrigerants (including but not limited to such materials as helium,
diesel fuel, gasoline, natural gas, or LPG). This permeation may result in high
concentrations of vapors which are potentially flammable, explosive, or toxic,
and in loss of fluid. Dangerous explosions, fires, and other hazards can result
when using the wrong Hose for such applications. The system designer must
take into account the fact that this permeation will take place and must not use
Hose if this permeation could be hazardous. The system designer must take
into account all legal, government, insurance, or any other special regulations
which govern the use of fuels and refrigerants. Never use a Hose even though
the fluid compatibility is acceptable without considering the potential hazardous
effects that can result from permeation through the Hose Assembly.
Permeation of moisture from outside the Hose to inside the Hose will also occur
in Hose assemblies, regardless of internal pressure. If this moisture permeation
would have detrimental effects (particularly, but not limited to refrigeration and
air conditioning systems), incorporation of sufficient drying capacity in the system
or other appropriate system safeguards should be selected and used.
2.7 Size: Transmission of power by means of pressurized fluid varies
with pressure and rate of flow. The size of the components must be adequate to
keep pressure losses to a minimum and avoid damage due to heat generation
or excessive fluid velocity.
2.8 Routing: Attention must be given to optimum routing to minimize
inherent problems (kinking or flow restriction due to Hose collapse, twisting of
the Hose, proximity to hot objects or heat sources).
2.9 Environment: Care mustbe taken to insure thatthe Hoseand Fittings
are either compatible with or protected from the environment (that is, surrounding
conditions) to which they are exposed. Environmental conditions including but
not limited to ultraviolet radiation, sunlight, heat, ozone, moisture, water, salt
water,chemicals, andair pollutants cancause degradationand premature failure.
2.10 Mechanical Loads: External forces can significantly reduce Hose
life or cause failure. Mechanical loads which must be considered include
excessive flexing, twist, kinking, tensile or side loads, bend radius, and vibration.
Use of swivel type Fittings or adapters may be required to insure no twist is put
into the Hose. Unusual applications may require special testing prior to Hose
selection.
2.11 Physical Damage: Care must be taken to protect Hose from wear,
snagging, kinking, bending smaller that minimum bend radius, and cutting, any
of which can cause premature Hose failure. Any Hose that has been kinked or
bent to a radius smaller than the minimum bend radius, and any Hose that has
been cut or is cracked or is otherwise damaged, should be removed and
discarded.
2.12 Proper End Fitting: See instructions 3.2 through 3.5. These
recommendations may be substantiated by testing to industry standards such
as SAE J517 for hydraulic applications, or MIL-A-5070, AS1339, or AS3517 for
Hoses from Parker’s Stratoflex Products Division for aerospace applications.
2.13 Length: When establishing a proper Hose length, motion absorption,
Hose length changes due to pressure, and Hose and machine tolerances and
movement must be considered.
2.14 Specifications and Standards: When selecting Hose and Fittings,
government, industry, and Parker specifications and recommendations must be
reviewed and followed as applicable.
2.15 Hose Cleanliness: Hose components may vary in cleanliness levels.
Care must be taken to insure that the Hose Assembly selected has an adequate
level of cleanliness for the application.
2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be
conveyed by Hose require use of the same type of Hose as used with petroleum
base fluids. Some such fluids require a special Hose, while a few fluids will not
work with any Hose at all. See instructions 2.5 and 1.5. The wrong Hose may
fail after a very short service. In addition, all liquids but pure water may burn
fiercelyunder certainconditions,and evenpure water leakagemay be hazardous.
2.17 Radiant Heat: Hose can be heated to destruction without contact by
such nearby items as hot manifolds or molten metal. The same heat source
may then initiate a fire. This can occur despite the presence of cool air around
the Hose.
2.18 Welding or Brazing: When using a torch or arc-welder in close
proximity to hydraulic lines, the hydraulic lines should be removed or shielded
withappropriate fireresistant materials. Flame orweld spattercould burn through
the Hose and possibly ignite escaping fluid resulting in a catastrophic failure.
Heating of plated parts, including Hose Fittings and adapters, above 450°F
(232°C) such as during welding, brazing, or soldering may emit deadly gases.
2.19 Atomic Radiation: Atomic radiation affects all materials used in Hose
assemblies. Since the long-term effects may be unknown, do not expose Hose
assemblies to atomic radiation.
2.20 Aerospace Applications: The only Hose and Fittings that may be
used for in flight aerospace applications are tHose available from Parker’s
Stratoflex Products Division. Do not use any other Hose or Fittings for in flight
applications. Do not use any Hose or Fittings from Parker’s Stratoflex Products
Division with any other Hose or Fittings, unless expressly approved in writing by
the engineering manager or chief engineer of Stratoflex Products Division and
verifiedby theuser’s owntesting and inspectionto aerospaceindustry standards.
2.21 Unlocking Couplings: Ball locking couplings or other couplings with
disconnect sleeves can unintentionally disconnect if they are dragged over
obstructions or if the sleeve is bumped or moved enough to cause disconnect.
Threadedcouplings should beconsidered where thereis a potentialfor accidential
uncoupling.
3.0 HOSE AND FITTING ASSEMBLY AND INSTALLATION
INSTRUCTIONS
3.1 Component Inspection: Prior to assembly, a careful examination of
the Hose and Fittings must be performed. All components must be checked for
correct style, size, catalog number, and length. The Hose must be examined for
cleanliness, obstructions, blisters, cover looseness, kinks, cracks, cuts or any
other visible defects. Inspect the Fitting and sealing surfaces for burrs, nicks,
corrosion or other imperfections. Do NOT use any component that displays any
signs of nonconformance.
3.2 Hose and Fitting Assembly: Do not assemble a Parker Fitting on a
Parker Hose that is not specifically listed by Parker for that Fitting, unless
authorized in writing by the engineering manager or chief engineer of the
appropriate Parker division. Do not assemble a Parker Fitting on another
manufacturers Hose or a Parker Hose on another manufacturers Fitting unless
(i) the engineering manager or chief engineer of the appropriate Parker division
approves the Assembly in writing or that combination is expressly approved in
the appropriate Parker literature for the specific Parker product, and (ii) the user
verifiesthe Assemblyandthe applicationthroughanalysis andtesting. For Parker
Hose
Safety Guide for Selecting and Using Hose, Fittings and Related Accessories
www.comoso.com