Parker PHastkrimp User manual

Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
1
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
PHastkrimp
Bulletin 4480-T15-US
Technical Manual
Crimping Machine
Effective: July, 2005
Supercedes: July, 2004
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
2
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
•Read the entire Technical Manual prior to mounting and operating this crimper.
•View the enclosed video prior to operating this crimper
WARNING — When using this machine, always exercise basic safety precautions, including
the following:
1. Use this machine only for its intended purpose: to fabricate Parker hose assemblies.
2. Parker Hannifin will not accept responsibility for any incidental, consequential or spe-
cial damages of any kind or nature whatsoever that result from any subsequent alter-
ations to any Parkrimp machine. Parker Hannifin disclaims any warranties on items
altered after leaving the Parker Hannifin facility.
3. This machine must be properly installed and located in accordance with the installation
instructions before it is used.
To minimize the possibility of injury:
1. The power unit must be connected to a grounded properly rated, protected and sized
power-supply circuit to prevent electrical shock and to avoid electrical overload;
2. DO NOT OPERATE OVER MAXIMUM RATED WORKING PRESSURE; AND
3. CHECK FOR SAFE SYSTEM SETUPS.
Make sure that the valve, connecting hoses, etc. are protected from any external source
of damage, such as: excessive heat, flame, moving machine parts, sharp edges, falling
objects, corrosive chemicals, etc.
∆
©©
©©
©Copyright 2005, Parker Hannifin Corporation, All Rights Reserved
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are
governed by the provisions stated in the "Offer of Sale".
Offer of Sale
Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories
Parker Publication No. 4400-B.1
Revised: May, 2002
WARNING: Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause death, personal injury and
property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not limited to:
•Fittings thrown off at high speed.
•High velocity fluid discharge.
•Explosion or burning of the conveyed fluid.
•Electrocution from high voltage electric powerlines.
•Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.
•Injections by high-pressure fluid discharge.
Before selecting or using any of these Products, it is important that you read and follow the instructions below. Only Hose from Parker’s Stratoflex Products Division is approved for in flight
aerospace applications, and no other Hose can be used for such in flight applications.
•Dangerously whipping Hose.
•Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
•Sparking or explosion caused by static electricity buildup or other sources of electricity.
•Sparking or explosion while spraying paint or flammable liquids.
•Injuries resulting from inhalation, ingestion or exposure to fluids.
!
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
3
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Table of Contents
Specifications ........................................................................................................ 4
Installation & Operating Instructions .......................................................................5
Electrical Requirements - 3 Phase..........................................................................6
1 Phase..........................................................................7
Safety Notice .........................................................................................................7
Operation and Crimping.........................................................................................8
Tool Selection Chart...............................................................................................9
Crimping Instructions — 26, 43, 70, 71, 73, 78 and 81 Series ............................... 10
Assembly Details and Parts Lists - Crimper ..................................................... 11-15
Troubleshooting Guide.................................................................................... 16-17
Maintenance........................................................................................................ 18
Safety Guide (Parker Publication 4400-B.1)..................................................... 19-22
Offer of Sale ........................................................................................................ 23
Help us help you ...
Read this guide carefully.
It is designed to help you operate and maintain your PHastkrimp. If you don’t understand something or need
more help, call:
Technical Service Department
Parker Hannifin Corporation
Hose Products Division
Phone: [phone]
Fax: [phone]
or write:
Parker Hannifin Corporation
Hose Products Division
30240 Lakeland Blvd.
Wickliffe, OH 44092
Write down the Model and Serial Numbers:
___________________________________
Model Number
___________________________________
Serial Number
Use these numbers in any correspondence or service calls.
RECEIVING INSTRUCTIONS: UNPACKING – Remove all documents and components from shipping containers.
INSPECTION – Visually inspect all components for shipping damage. If any shipping damage is found, notify the
carrier at once. Shipping damage is not covered by the Parker warranty. The carrier is responsible for all repair and
replacement costs resulting from such damage.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
4
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Specifications
Dimensions: Height 37-1/2”
Depth 33”
Width 24”
Weight: 550 lbs.
Capabilities: 1-1/4” SAE 100R1AT maximum
1” DIN 20 022-1SN maximum
1-1/4” SAE 100R2AT maximum
1-1/4” DIN 20 022-2SN maximum
1” SAE 100R3 maximum
1-1/4” SAE 100R4 maximum
7/8” SAE 100R5 maximum
7/8” SAE 100R5 maximum
7/8” SAE J1402 AI maximum
7/8” SAE J1402 AII maximum
1-1/4” SAE 100R9AT maximum
1-1/4” SAE 100R12 maximum
1” SAE 100R13 maximum
1” SAE 100R16 maximum
Note: For the latest crimper capability; reference
CrimpSource online at www.parkerhose.com or
contact your Parker products supplier.
Set-up Time: 20 Seconds
Full
Cycle Time: 6 Seconds
Note: Cycle times vary depending on hose and fitting
styles and sizes.
Model Numbers
89C-061 includes:
PHastkrimp crimper with 230VAC, 3 phase, 60 Hz
power unit.
• Die Ring Silver 85C-R01
• Die Ring Black 85C-R02
• Technical Manual
• User CD
• Hoist Eye Bolt
• Grease for Die Bowl
89C-062 includes:
PHastkrimp crimper with 230VAC, 1 phase, 60 Hz
power unit.
• Die Ring Silver 85C-R01
• Die Ring Black 85C-R02
• Technical Manual
• User CD
• Hoist Eye Bolt
• Grease for Die Bowl
Figure 1: PHastkrimp Crimping Machine
Specifications
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
5
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Installing the PHastkrimp Crimper
1. Obtain a sturdy, level work surface capable of supporting at least
600 pounds which is 34”-38” high and located in a well-illuminated
area. The work surface area must be able to fit the mounting hole
pattern shown in Figure 2.
2. Remove crate top and sides from shipping pallet. Unbolt the
crimper from the pallet and remove all accessories.
3. Remove the yellow cylinder guard held by the four 1/4”-20 cap
screws and set aside. Included with the crimper is a 3/4”-10
threaded eyebolt used for lifting and handling. Fully thread the
enclosed eyebolt into the top cylinder hole. Figure 3 highlights the
eyebolt.
Caution: Observe normal safety precautions when lifting, lowering,
or moving this unit.
4. Remove the crimper from the pallet using the eyebolt and position
the unit onto the work surface so that the base plate overhangs the
front of the work surface by six inches.
5. Secure the unit to the work surface using the mounting hole pattern
shown in Figure 2. Four 9/16” holes are provided in the crimper
base for this purpose.
6. Remove the eyebolt and install the cylinder cover with the four
1/4”-20 cap screws.
7. Remove the reservoir breather shipping plug.
8. Attach the enclosed breather cap to the reservoir.
9. The crimper has been filled with oil and cycled. Check the oil level
in the reservoir prior to start-up. The oil level should be visible in the
Sight Gage. Add AW-46 anti-wear oil if filling is required.
10. Wire the machine in accordance with the requirements of the National Electrical Code.
Caution: Check for proper motor rotation per page 4.
Removal of Air from the PHastkrimp Hydraulic Circuit
The hydraulic system, when connected for the first time, will have air in the system. The air must be removed for
safety and proper operation. Air can generally be removed from the system by fully advancing and retracting the
hydraulic cylinder several times. When the trapped air is removed from the hydraulic circuit, the cylinder will
advance and retract smoothly. Sluggish cylinder action is usually the first sign of air in the system.
To Test and Operate the PHastkrimp Crimper
1. Turn the motor starter handle to “ON” position to start the crimper.
2. Place either the black or silver die ring on the crimper base plate.
Note: It is not necessary to place any dies into the machine for this step.
3. Push the “down” button to lower the cylinder until the pusher bottoms out against the die ring. Check the
pressure gauge on the right side of the crimper to verify that the target 4200 psi is reached as the cylinder
bottoms on the die ring. Variations in relief valve settings and gauge tolerances can lead to pressure readings
of 3900 psi to 4400 psi.
Caution: Keeping the crimper in this bottomed out position for more than a few seconds can damage the
power unit.
4. Push the “up” button to raise the cylinder.
Figure 2: Mounting holes
Use eye bolt
for lifting.
Figure 3: Eye bolt should be used for lifting
Installation & Operating Instructions
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
6
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
PHastkrimp Crimper Electrical Requirements, 3 Phase
The power supply should be brought to a separate branch circuit, single-grounded receptacle. The PHastkrimp
unit has been shipped with a 6 ft. long cord without a plug. Machine is shipped without a plug so local
requirements may be satisfied.
Motor Rotation – Jog the motor once and verify that the direction of rotation is the same as the arrow decal
located on the motor (counter-clockwise when viewed from fan end of motor). If motor rotation is incorrect,
disconnect power and reverse two of the three power leads (L1, L2, L3) at the plug. THESE CHANGES MUST
ONLY BE MADE BYA QUALIFIED ELECTRICIAN.
Model 89C-061
Phase 3 phase
Voltage 230
Cycle 60 Hz
Full LoadAmperes 8 amps
Circuit Fuse 20 amps
Wire size for receptacle must conform to the requirements of the National Electrical Code or the prevailing local
code. The outlet box should be located within the range of the provided cord. We strongly recommend against
the use of an extension cord. The installer must perform a ground continuity check on the power outlet box
to ensure it is properly grounded.
Alternate Motor Voltages: Reference motor nameplate.
Model number 89C-061 comes equipped with a dual-voltage motor. This model may be rewired to operate at
higher voltage by a qualified electrician.
Changing the operating voltage requires rewiring at the motor and the control circuit transformer.
THESE CHANGES MUST ONLY BE MADE BY AQUALIFIED ELECTRICIAN.
Electrical Requirements
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
7
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
PHastkrimp Crimper Electrical Requirements, 1 Phase
The power supply should be brought to a separate branch circuit, single-grounded receptacle. The PHastkrimp
unit has been shipped with a 6 ft. long cord without a plug. Machine is shipped without a plug so local
requirements may be satisfied.
Model 89C-062
Phase 1 phase
Voltage 230
Cycle 60 Hz
Full Load Amperes 14 amps
Circuit Fuse 20 amps
Wire size for receptacle must conform to the requirements of the National Electrical Code or the prevailing local
code. The outlet box should be located within the range of the provided cord. We strongly recommend against
the use of an extension cord. The installer must perform a ground continuity check on the power outlet box
to ensure it is properly grounded.
Electrical Requirements
IMPORTANT SAFETY NOTICE
THIS INFORMATION IS INTENDED FOR USE BY INDIVIDUALS POSSESSING
ADEQUATE BACKGROUNDS OF ELECTRICAL, ELECTRONICAND MECHANICAL
EXPERIENCE. ANYATTEMPT TO REPAIR THIS MACHINE MAYRESULT
IN PERSONAL INJURYAND PROPERTY DAMAGE.
THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE
FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY
LIABILITY IN CONNECTION WITH ITS USE.
DISCONNECT POWER CORD BEFORE SERVICING
IMPORTANT — RECONNECT ALL GROUNDING DEVICES
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
8
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
The following crimping dies are available for use with the PHastkrimp machine:
73 & 78 Series Fittings Dies (Olive Drab)
80C-L12 Size -12 (3/4") Color Coded Green
80C-L16 Size -16 (1") Color Coded Black
26 Series Fitting Dies (Silver)
80C-E04 Size -4 (3/16") Color Coded Red
80C-E05 Size -5 (1/4") Color Coded Purple
80C-E06 Size -6 (5/16") Color Coded Yellow
80C-E08 Size -8 (13/32") Color Coded Blue
80C-E10 Size -10 (1/2") Color Coded Orange
80C-E12 Size -12 (5/8") Color Coded Green
80C-E16 Size -16 (7/8") Color Coded Black
70 & 71 Series Fitting Dies (Black)
83C-D06 Size -6 (3/8") Color Coded Yellow
83C-D08 Size -8 (1/2") Color Coded Blue
83C-D10 Size -10 (5/8") Color Coded Orange
83C-D12 Size -12 (3/4") Color Coded Green
83C-D16 Size -16 (1") Color Coded Black
83C-D20 Size -20 (1-1/4") Color Coded White
43 Series Fitting Dies (Silver)
80C-A04 Size -4 (1/4") Color Coded Red
80C-A05 Size -5 (5/16") Color Coded Purple
80C-A06 Size -6 (3/8") Color Coded Yellow
80C-A08 Size -8 (1/2") Color Coded Blue
80C-A10 Size -10 (5/8") Color Coded Orange
80C-A12 Size -12 (3/4") Color Coded Green
80C-A16 Size -16 (1") Color Coded Black
80C-A20 Size -20 (1-1/4") Color Coded White
Silver
Die Ring
Black
Die Ring
Die Set
Figure 10: Die Rings and Die Set
81 Series Fittings Dies (Silver)
80C-V12 Size -12 (3/4") Color Coded Green
80C-V16 Size -16 (1") Color Coded Black
80C-V20 Size -20 (1-1/4”) Color Coded White
Operations and Crimping
HY Series Fitting Dies for AX hose (Silver)
80C-H585 Size -4 (1/4") Color Coded Brown
80C-H735 Size -6 (3/8") Color Coded Brown
80C-H840 Size -8 (1/2") Color Coded Brown
80C-H970 Size -10 (5/8") Color Coded Brown
80C-H1120 Size -12 (3/4") Color Coded Brown
80C-H1365 Size -16 (1") Color Coded Brown
HY Series Fitting Dies for BXX hose (Silver)
80C-H605 Size -4 (1/4") Color Coded Brown
80C-H775 Size -6 (3/8") Color Coded Brown
80C-H885 Size -8 (1/2") Color Coded Brown
80C-H1010 Size -10 (5/8") Color Coded Brown
80C-H1170 Size -12 (3/4") Color Coded Brown
80C-H1465 Size -16 (1") Color Coded Brown
The PHastkrimp Model 89C-061/062 is shipped without
dies.
The 43 Series dies are silver and inserts are color coded
by size. Refer to the die selection chart above, Parker
Catalog 4400 or CrimpSource online, at
www.parkerhose.com to determine which die set and die
ring to use when crimping a particular fitting, hose size
andtype.
The following tooling is used for crimping:
85C-R01 Silver Die Ring
To determine when to use, refer to die selection chart in
Parker Catalog 4400 or decal on side of crimper.
85C-R02 Black Die Ring
To determine when to use, refer to die selection chart in
Parker Catalog 4400 or decal on side of crimper.
See above for die set part numbers.
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
9
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Notes:
This chart is displayed on the yellow cover of the PHastkrimp machine.
The 43 Series dies listed are interchangeable between all of the Parkrimp machines. The die rings are not
interchangeable between machines. Use only 85C-R01 and 85C-R02 die rings on the PHastkrimp machine.
For a complete selection of hose and fittings, see Parker Catalog 4400.
Caution: To ensure consistent quality, crimp diameters must be checked —
1. After first assembly.
2. At regular intervals during the production, such as first, last and every 50th assembly.
If you find your crimp diameters out of tolerance, inspect each assembly made. Never allow hose assemblies
with an incorrect crimp diameter to be used. Use the appropriate Parker Machine Trouble Shooting Guide to
determine the cause. If you are unable to determine the cause of the problem, call our Hose Products Division
Technical Service Department, [phone], for assistance.
Additional Hose Die Selection Charts are available upon request from your Parker supplier.
For Reference Only.
Tool Selection Chart
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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH
10
Crimping Machine
PHastkrimp
Bulletin 4480-T15-US
Hose Insertion Depth
Hose by Fitting Series
Dash Size 26 43 70 71 73/78 81
-4 13/16" 13/16"
-5 13/16" 15/16"
-6 13/16" 1-1/8" 1-1/16" 1-1/16"
-8 13/16" 1-5/16" 1-5/16" 1-1/4"
-10 7/8" 1-9/16" 1-3/8" 1-5/16"
-12 7/8" 1-1/2" 1-1/2" 1-7/16" 1-7/8" 1-1/8”
-16 1" 1-3/4" 1-13/16" 1-3/4" 2" 1-1/4”
-20 1-7/8" 1-13/16" 1-5/16
1.TheHoseInsertion DepthFixturecanbe
used to mark the insertion depth on the
hose.
2.Push the hose all the way into the
coupling to the insertion depth mark. Do
not use lubricant to assemble spiral
hose and fittings.
3.Remove pin from inside pusher unit
sopusherwillswingback. Lubricate
the die bowl cavity to prevent wear.
Note: See Hose Insertion Depth table at the right.
Important: Hose assemblies must be inspected for
cleanliness and free of all foreign particles.
Note: Parker Hannifin will not accept responsibility for the
operation of, or provide warranty coverage for, a crimper
that is operated by a power unit other than equipment
supplied by Parker Hannifin for the express purpose of
operating the designated crimper.
4. Place unitized die-train place. See decal
on crimper for proper die set.
Note: Die sets are color coded by size.
5.Position the hose and fitting in dies from
below. 6.Rest bottom of coupling on die step using PARKALIGN®
feature.
7.Place the die ring ontop of thedies.
See decal on crimper for proper
die ring; Silver or Black.
PARKALIGN®FEATURE
Crimping Instructions for 26, 43, 70, 71, 73, 78 and 81 Series
8.Position pusher and re-place pin. Push
and hold the “down” button until die ring
fully contacts crimper bowl.
9.Push and hold the “up” button until
pusher retracts to release finished
hose assembly.
Crimping Instructions
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