Parker Racor CCV1500-04 User manual

CCV1500-04
Closed Crankcase Ventilation System
Contact Information:
Parker Hannin Corporation
Racor Division
P.O. Box 3208
3400 Finch Road
Modesto, CA 95353
phone [phone]
209 521 7860
fax [phone]
[e-mail]
www.parker.com/racor
www.parker.com/racorproducts
Overview:
The CCV1500-04 filters and
coalesces contaminants from
crankcase gases. The filtered
air is plumbed to the air intake
system between the air filter and
the turbocharger. The coalesced
oil is collected in the filter sump,
where a check valve holds it
until it is released to the oil pan
when the engine is shut down. A
vacuum limiting valve protects the
engine from excessive crankcase
vacuum. Note: the CCV1500 is not
recommended for continuous duty
applications as it needs to be shut
down daily to allow oil to drain.
Instruction Part Number 55371 Rev A
Product Features:
•Captures and returns oil to
the crankcase, reducing oil
consumption and operating
costs
•Keeps the engine
compartment and
components clean
•Directs filtered air back
into the intake system for
re-combustion instead of
polluting the environment
•Improves reliability and
maintainability of diesel
engines

1.3”
(3.3 cm)
Mounting Instructions
5.0”
(12.7 cm)
TOP
7.9”
(20.1 cm)
5.1”
(13.0 cm) 0.38”
(1.0 cm)
BACK
Mount the CCV1500-04 level1.
with or above the engine
valve cover - gravity drains
captured oil back to oil pan.
Mount housing in an upright2.
position (+/- 10°).
A minimum of 6 in. (15.2 cm)3.
clearance above unit must be
available to service filter.
Installation Guidelines
Locate an unused dipstick4.
boss or other access to
crankcase. Install oil drain
return fitting as low as
possible into crankcase above
oil level in oil pan.
Connect drain hose from5.
newly installed crankcase
fitting to 1/2 in. drain barb
on bottom of CCV1500-04
housing.
This unit is suitable for6.
operation in under-hood
conditions; however, exposer
to excessive temperatures
should be avoided (exhaust
manifold or turbo-charger).
Remove bends in hoses7.
that retain coalesced oil or
condensed water vapor.
Keep hoses clear of hot spots.8.
Specifications
CCV1500-04
Max. Engine Rating 50 HP (37 KW)
Application Diesel or CNG Engines
Max. Flow Rate 1.0 CFM (28.3 L/m)
Inlet/Outlet Port Size 3/4” Hose Bead
Drain Port Size 1/2” Hose Bead
Replacement Filter CCV55365-04 (Low Density)
Min. Service Clearance 6.0 in. (15.2 cm)
Height 5.1 in. (13.0 cm)
Depth 5.0 in. (12.7 cm)
Width 8.0 in. (20.3 cm)
Weight (dry) 1.5 lb (0.68 kg)
Sump Capacity 2.0 . oz. (60 ml)
Pressure Regulator Vacuum Limiting Valve
Ambient Temp. Range -40° to +255°F (-40° to +121°C)

If optional filter change indicator
(part number CCV55012) has
been installed, replace filter
when the following conditions
are met:
If indicator bellows have
reached the red band, reset
indicator and run engine at
mid speed under no load.
Replace filter when indicator
reaches red band.
Shut off engine and allow1.
filter to drain for 5 minutes
before proceeding.
Remove the two #T20 Torx2.
head screws that secure
integrated cover and vacuum
limiting valve - set aside.
Note - remove outlet hose
depending on installation.
Remove old filter from3.
unit - dispose properly.
Note orientation - open end
faces up.
Inspect drain line from inside4.
housing, ensure there are no
obstructions.
Lubricate new O-ring,5.
supplied with filter, with clean
engine oil.
Place new filter into housing6.
with open end facing up.
Replace cover. Secure in7.
place with two Torx head
screws - do not over tighten.
Reconnect outlet hose if
removed during servicing.
Filter Replacement
CCV55365-04
Installation Diagram
Drain must return to crankcase above oil level in oilpan.
Oil Drain
Inlet
Outlet
Valve Cover
Turbo Charger
Air Filter
Oil Pan
CCV55012 - Optional Filter Change
Indicator

July 2009© 2009 Parker Hannin Corporation
All products manufactured
or distributed by Racor are
subject to the following, and
only the following, LIMITED
EXPRESS WARRANTIES, and
no others: For a period of
one (1) year from and after
the date of purchase of a new
Racor product, Racor warrants
and guarantees only to the
original purchaser-user that
such a product shall be free
from defects of materials
and workmanship in the
manufacturing process. The
warranty period for pumps and
motors is specifically limited
to ninety (90) days from date of
purchase. A product claimed to
be defective must be returned
to the place of purchase. Racor,
at its sole option, shall replace
the defective product with a
comparable new product or
repair the defective product.
This express warranty shall be
inapplicable to any product not
properly installed and properly
used by the purchaser-user
or to any product damaged or
impaired by external forces.
THIS IS THE EXTENT OF
WARRANTIES AVAILABLE
ON THIS PRODUCT. RACOR
SHALL HAVE NO LIABILITY
WHATSOEVER FOR
CONSEQUENTIAL DAMAGES
FLOWING FROM THE USE OF
ANY DEFECTIVE PRODUCT
OR BY REASON OF THE
FAILURE OF ANY PRODUCT.
RACOR SPECIFICALLY
DISAVOWS ALL OTHER
WARRANTIES, EXPRESS
OR IMPLIED INCLUDING,
WITHOUT LIMITATION, ALL
WARRANTIES OF FITNESS
FOR A PARTICULAR PURPOSE
(EXCEPT FOR THOSE WHICH
APPLY TO PRODUCT OR
PART THEREOF THAT IS
USED OR BOUGHT FOR USE
PRIMARILY FOR PERSONAL,
FAMILY, OR HOUSEHOLD
PURPOSES), WARRANTIES OF
DESCRIPTION, WARRANTIES
OF MERCHANTABILITY,
TRADE USAGE OR
WARRANTIES OR TRADE
USAGE.
Warning
Failure or improper selection
or improper use of the
products and/or systems
described herein or related
items can cause death,
personal injury and property
damage. This document and
other information from Parker
Hannifin Corporation, its
subsidiaries and authorized
distributors provide product
and/or system options for
further investigation by users
having technical expertise.
It is important that you
analyze all aspects of your
application and review the
information concerning the
product or system in the
current product catalog. Due
to the variety of operating
conditions and applications
for these products or systems,
the user, through its own
analysis and testing, is solely
responsible for making the
final selection of the products
and systems and assuring that
all performance, safety and
warning requirements of the
applications are met.
The products described
herein, including with
limitation, product features,
specifications, designs,
availability and pricing, are
subject to change by Parker
Hannifin Corporation and
its subsidiaries at any time
without notice.
The following statement
is required pursuant to
proposition 65, applicable
in the State of California:
‘This product may contain a
chemical known to the State of
California to cause cancer or
reproductive toxicity’.
Limited Warranties Statement