Patriot PCO MAG User manual

WARNING
WARNING
Align Flanges
APCO MAG Unit
BPCO MAG 11 UV Lamp 1 Year*
CPCO MAG 11 UV Lamp 2 Year*
DPCO MAG 15 UV Lamp 1 Year*
EPCO MAG 15 UV Lamp 2 Year*
FER Power Supply*
GST/DT Power Supply*
HSI/DI Power Supply*
ISelf-tapping Screws
JQuick Nut (plastic)
KSpade Connector
LTap-in Connector
M“Z” Mounting Bracket
NSight Glass
OWarning Sticker
The PCO MAG is installed in the ductwork of
the central air system to reduce odors and
airborne biological contaminants for improved
indoor air quality. The PCO MAG also reduces
microbial growth within the air system.
Installation Guide
Air Handler
2nd UV Lamp
2Installation Notes
The PCO MAG is usually installed inside the central
air handling system. The unit should be oriented so
that the air ows past the UV Light rst then into
the Matrix Element but a reversed installation is
permitted if mounting on the return-side of the coil.
If a second optional UV lamp is used (PCO MAG
Dual) select a location inside the air system that
will allow it to shine on the greatest surface area or
the area with the most evident microbial growth.
To install the secondary UV light use the Optional
2nd Remote UV Light Installation Instructions
provided with PCO MAG Dual.
Typical installations include:
APCO MAG single in air handler
BPCO MAG dual in air handler
CPCO MAG in Package Unit
A B
Package Unit
C
A
O
NM
K
L
J
I
H
F
G
D
E
1Parts List
Note: These parts are only included
with PCO MAG Dual.
*Note: only one lamp and power supply are included with PCO MAG.
B
C
D
E
TUVL-115P
TUVL-215P
3Mount Lamp
Mount the UV Lamp to the PCO
MAG unit as shown using 2 quick
nuts J.
J
© 2016 Patriot UV - Manufactured by Triatomic Environmental, Inc. PAT-PCO-MAG-MAN 12.5.16
US patent #7,704,463
IMPORTANT!
• Only qualified technicians should install this product
• Install in accordance with relevant building codes
• Read instructions carefully including safety warnings
4Air Handler Interior
Surface Installation
1. Determine the optimal position for
placement of PCO MAG inside the air
system.
2. Use a utility knife to cut a slit in the
insulation on the interior surface.
3. Place the magnetic mounting bracket
directly on the metal surface or remove the
magnet and hard-mount the bracket using
the self-tapping screws provided. Use foil
tape to close the cut in the insulation.
2.
3.
Important! do not install the mounting
magnet within 12” of digital signal
devices as this may cause interference.
6UV Lamp Connection
Make sure the anges are aligned and then push
the connectors rmly together. A tight connection
ensures a proper water-resistant seal.
2.
1.
*Installation of this product by anyone other than licensed HVAC or electrical contractors voids warranty.
WARNING
PROTECT EYES FROM UV LIGHT
TURN OFF UNIT OR DISCONNECT
BEFORE SERVICING
5Connecting to Power
IMPORTANT
Before connecting to power conrm which PCO MAG model is being installed. Turn o main
power source before installation. Model information is printed on the Power Unit cover.
IMPORTANT! Must be wired to constant power - do not connect to blower relay.
PCOMAG ER
PCOMAG
SI/DI
ST/DT 120-277 VAC
POWER SUPPLY
UV LAMP
4 PIN
CONNECTOR
L1 - BLACK
L2 or N - WHITE
GND - GREEN Optional 2nd UV Lamp
24 VAC
POWER SUPPLY
UV LAMP
BLACK
4 PIN
CONNECTOR
RED
24 VAC TRANSFORMER
COMMON / BLUE
HOT / RED
CAUTION!
UV lamps contain small amounts of mercury - dispose of lamps in accordance with
local environmental regulations. For more information visit www.lamprecycle.org
Note: Use of replacement UV lamps other than Patriot UV voids warranty.
IMPORTANT!
Systems with high 24 VAC loads may require the installation of a separate 24 VAC
transformer to power the UV light.
Always use a separate 24 VAC transformer with “communicating”air systems and all
Patriot PCO Dual (PAT-PCO-DER) models.
Draws 16 VA, may need to do load calculation: Volts under load X Amps under load.
7Lamp Replacement
The germicidal UV lamp in Patriot PCO needs to be
replaced periodically. TUVL-111P and TUVL115P lamps
should be replaced every year. TUVL-211P and TUVL-215P
should be replaced every 2 years.
Note: UV lamps will continue to emit visible light but lose
germicidal eectiveness over time. You can upgrade to a 2
year lamp with your existing Patriot PCO system.
B
TUVL-111P
C
TUVL-211P
D
TUVL-115P
TUVL-215P
E
Replacement lamps for
PAT-PCO-MAG15
Replacement lamps for
PAT-PCO-MAG11
PATRIOT PCO MAG

Align Flanges
Optional 2nd Remote UV Light
Installation Instructions
The optional Remote UV Light works with
the PCO system for enhanced disinfection,
reduced system maintenance, and improved
indoor air quality.
2Air Handler Interior Surface Installation
1. Determine the optimal position
for placement of the UV lamp.
2. Use a utility knife to cut a slit in the insulation
on the interior surface.
3. Place the magnetic “Z” bracket directly on the
metal surface or remove the magnet and hard-
mount the bracket using the self-tapping
screws provided. Use foil tape to close the cut
in the insulation.
4. Use plastic quick-nuts to attach the
UV lamp to the “Z” bracket as shown.
IMPORTANT!
• PCO Dual lamps are wired in series - both must be connected for lamps to light
• Only qualified technicians should install this product
• Install in accordance with relevant building codes
• Read instructions carefully including safety warnings
2.
3.
4.
P
3Coil“A” plate or Duct Installation
1. Snap the “Z” bracket apart by
bending.
2. Drill a 1” hole in the "A"-plate
or duct then attach the smaller
piece of the bracket using the
self-tapping screws.
3. Insert the UV lamp into the hole
then use the plastic quick-nuts
to attach the UV lamp to the
“Z” bracket as shown.
1.
2.
3.
P
1Installation Notes
Before installing the Remote UV Light it is necessary to
determine the optimal mounting location inside the air
system. First, look for the area with the heaviest mold
growth. Also consider a location that will allow the
germicidal UV light to shine on the greatest surface area.
Some typical mounting locations:
ASupply-side duct
BAt the blower
CAcross top of coils
DCoil face
ECoil "A" plate
FReturn-side duct
Important: some materials inside the air system (including
lter media, ex duct, wiring etc.) may not be UV light resistant.
Use the optional UV shield (part #TUV-SHIELD-LPC) or cover
the materials with reective tape.
WARNING
PROTECT EYES FROM UV LIGHT
TURN OFF UNIT OR DISCONNECT
BEFORE SERVICING
Mounting Options
A
B
C
D
D
E
F
Electronic
Power Supply
Hor I
Optional 2nd
UV Lamp
N O
5Remote UV Lamp Connection
1. When all the other components are properly installed connect the UV Lamp
cable to the PCO Power supply cable.
2. Make sure the anges are aligned and then push the connectors rmly
together. A tight connection ensures a proper water-resistant seal.
2.
1.
7Lamp Replacement
The germicidal UV lamp in the Remote UV Light needs to be replaced periodically. A
TUVL-115P lamp should be replaced every year. The TUVL-215P should be replaced
every 2 years. Note: UV lamps will continue to emit visible light but lose germicidal
eectiveness over time. You can upgrade to a 2 year with your existing power supply.
TUVL-115P
(1 Year)
TUVL-215P
(2 Year)
CAUTION!
UV lamps contain small amounts of mercury - dispose of lamps in accordance with
local environmental regulations. For more information visit www.lamprecycle.org
4Remote UV Light Conguration
IMPORTANT! Only the Patriot PCO Dual model has the
electrical capacity and attached cable for the optional
Remote UV Light. Simply connect the lamp lead to the
power cable on the left side of the Patriot PCO Power Unit.
To add a second UV light to an existing Patriot PCO system
that is not a Dual model install a separate Patriot UV system.
6Sight Glass Installation
1. Find a suitable location on the outside
of the duct-work near the UV Lamp
installation and apply the warning/lamp
replacement sticker.
2. Drill a ½” hole through the orange circle
on the sticker. Press the UV safety viewport
into hole.
3. Turn on the power and use the sight glass to
conrm that the UV Lamp is operating.