PCB Piezotronics 699B07 User manual

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Service –Due to the sophisticated
nature of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted,
may void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to ensure that liquids are not permitted
to migrate into devices that are not
hermetically sealed. Such devices
should only be wiped with a dampened
cloth and never submerged or have
liquids poured upon them.
Repair –In the event that equipment
becomes damaged or ceases to
operate, arrangements should be made
to return the equipment to PCB
Piezotronics for repair. User servicing or
repair is not recommended and, if
attempted, may void the factory
warranty.
Calibration –Routine calibration of
sensors and associated instrumentation
is recommended as this helps build
confidence in measurement accuracy
and acquired data. Equipment
calibration cycles are typically
established by the users own quality
regimen. When in doubt about a
calibration cycle, a good “rule of thumb”
is to recalibrate on an annual basis. It is
also good practice to recalibrate after
exposure to any severe temperature
extreme, shock, load, or other
environmental influence, or prior to any
critical test.
PCB Piezotronics maintains an ISO-
9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceability to SI through
N.I.S.T. In addition to the normally
supplied calibration, special testing is
also available, such as: sensitivity at
elevated or cryogenic temperatures,
phase response, extended high or low
frequency response, extended range,
leak testing, hydrostatic pressure
testing, and others. For information on
standard recalibration services or
special testing, contact your local PCB
Piezotronics distributor, sales
representative, or factory customer
service representative.
Returning Equipment –Following
these procedures will ensure that your
returned materials are handled in the
most expedient manner. Before
returning any equipment to PCB
Piezotronics, contact your local
distributor, sales representative, or
factory customer service representative
to obtain a Return Warranty, Service,
Repair, and Return Policies and
Instructions Materials Authorization
(RMA) Number. This RMA number
should be clearly marked on the outside
of all package(s) and on the packing
Service, Repair, and Return
Policies and Instructions

list(s) accompanying the shipment. A
detailed account of the nature of the
problem(s) being experienced with the
equipment should also be included
inside the package(s) containing any
returned materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as
they do not exceed 50% of the
replacement cost of the returned
item(s). PCB will provide a price
quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the
Purchase Order should include
authorization to proceed and return at
current pricing, which can be obtained
from a factory customer service
representative.
Contact Information –International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative
or a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and
general contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLineSM: [phone]
Website: www.pcb.com
E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354
DOCUMENT REVISION: D
ECN: 46162
Component Name
Hazardous Substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls
(PBB)
Polybrominated
Diphenyl
Ethers (PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical
Connectors
O
O
O
O
O
O
Piezoelectric
Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film
Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above
the limit requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

pcb.com | 716 684 0002
72435
Rev. NR
VIBRATION ANALYZER / METER
CALIBRATION
PRODUCT MANUAL | MODEL 699B07 REPORT
GENERATION WORKBOOK
Note: This manual only provides instructions for the calibration of portable vibration analyzers. The Report Generation Workbook has many
other uses such as the calibration of: accelerometers, proximity probes, and 4-20 mA vibration transmitters. Instruction regarding how to test
other vibration instrumentation is found in the supplied Portable Vibration Calibrator manual.

Model 699B07 | PCB Piezotronics, Inc.
February 2019| MAN-0320 revNR
VIBRATION ANALYZER / METER CALIBRATION
PRODUCT SUPPORT
For answers to questions about this product, consult this manual or the accessory manual. For additional product
support, contact PCB Piezotronics at 800.828.8840. If it is more convenient, fax your questions or comments to PCB
Piezotronics at 716.684.0987or email our technical staff at [email protected].
WARRANTY
PCB Piezotronics, Inc. Series 699B Portable Vibration Calibrator & Shaker Table products are warrantied against
defective materials and workmanship for TWO YEARS from the date of shipment, unless otherwise specified. Damage
to equipment caused by incorrect power, misapplication, or procedures inconsistent with this manual are not covered
by warranty. If there are any questions concerning the intended application of the product, contact an Applications
Engineer. Batteries and other expendable accessory hardware items are excluded.
COPYRIGHT
Copyright 2019 PCB Piezotronics, Inc. This manual is copyrighted with all rights reserved. The manual may not be
copied in whole or in part for any use without prior written consent of PCB Piezotronics, Inc.
DISCLAIMER
The following paragraph does not apply in any state or country where such statements are not agreeable with local
law:
PCB Piezotronics, Inc. provides this publication “as is” without warranty of any kind, express or implied, including but
not limited to, the implied warranties of merchantability or fitness for a particular purpose. This document is subject to
change without notice, and should not be construed as a commitment or representation by PCB Piezotronics, Inc.
This publication may contain inaccuracies or typographical errors. PCB Piezotronics, Inc. will periodically update the
material for inclusion in neweditions. Changes and improvements to the product described in this manual may bemade
at any time.
TRADEMARKS
ICP®is a registered trademark of PCB Piezotronics, Inc.
Microsoft Excel® is a registered trademark of Microsoft Corporation in the United States and/or other countries.
3425 Walden Ave.
Depew, NY, 14043-2495
Phone: [phone]
FAX: [phone]
www.pcb.com
[email protected]

Model 699B07 | PCB Piezotronics, Inc.
Page 3
TABLE OF CONTENTS
1. INTRODUCTION.........................................................................................................4
2. VIBRATION ANALYZER CERTIFICATE.....................................................................5
2.1 CREATING A VIBRATION ANALYZER CERTIFICATE............................................................5
2.2 EXAMPLES OF VIBRATION ANALYZER VALIDATION LINEARITY & FREQUENCY
RESPONSE CALIBRATION CERTIFICATES.................................................................................9
3. VIBRATION ANALYZER TESTING...........................................................................10
3.1 TEST SET-UP..........................................................................................................................10
3.2 IMAGES OF RAW LINEARITY TEST DATA...........................................................................11
3.3 ENTERING LINEARITY TEST DATA INTO THE PVC REPORT GENERATION
WORKBOOK..................................................................................................................................14
3.4 IMAGES OF RAW FREQUENCY RESPONSE TEST DATA..................................................15
3.5 ENTERING FREQUENCY RESPONSE TEST DATA INTO THE PVC REPORT
GENERATION WORKBOOK.........................................................................................................19
4. PRODUCING THE FINAL CALIBRATION CERTIFICATES .....................................20
4.1 LINEARITY TEST ....................................................................................................................20
4.2 FREQUENCY RESPONSE TEST...........................................................................................21

Model 699B07 | PCB Piezotronics, Inc.
Page 4
1. INTRODUCTION
PCB Piezotronics’Portable Vibration Calibrator (PVC) can be used to validate any type of vibration analyzer or vibration
meter. The PVC Report Generation workbook ver.3.1.0 includes a “Vib Analyzer Data” tab (shown below) that is used
to create Linearity and Frequency Test Certificates for Vibration Analyzers. This Microsoft Excel® Macro-Enabled
workbook provides an intuitive interface that allows users to create and print a calibration certificates in a few minutes.
Figure 1: Vib Analyzer Data tab

Model 699B07 | PCB Piezotronics, Inc.
Page 5
2. VIBRATION ANALYZER CERTIFICATE
2.1 Creating a Vibration Analyzer Certificate
Using PCB Piezotronics’ Portable Vibration Calibrator and supplied Report Generation Workbook, technicians can
create calibration reports for their portable vibration analyzers by mechanical vibration simulation rather than voltage
injection. A mechanical simulation allows users to test the entire measurement chain: sensor, cabling, and analyzer.
Calibration is performed by comparing a known source of vibration at different amplitudes and frequencies to the
analyzer or meter reading. PCB Piezotronics’ Portable Vibration Calibrator (NIST traceable, ISO 16063-21 and 17025-
compliant) provides variable vibration amplitudes with a very wide frequency range. With this ideology, the analyzer
and its sensing elements are validated together as a system. For route-based predictive maintenance where one sensor
is magnetically mounted on many machines at many points, PCB recommends performing a complete frequency
response test of the accelerometer. Its accuracy is important at many frequencies. Test to maximum frequency of
interest (Fmax) on the vibration analyzer. If high frequency bearing fault detection methodologies are in use, test the
sensor to the highest possible bearing defect frequency.
Tip: Magnetically mounting sensors greatly reduces high frequency response. A ferrous magnet target,
mounting pad, is included with the Portable Vibration Calibrator. One can install this pad on the shaker and
mount accelerometers magnetically. Always rock the sensor in place as one would on the machine. Test the
accelerometer to the maximum frequency of interest (Fmax) on the analyzer to see if response is amplified at
relevant high frequencies.
To create a NIST traceable calibration certificate for a vibration analyzer or meter, the following items are required:
PVC Report Generation Workbook ver.3.1.0 (Released in March 2019) or later
Calibrated Portable Vibration Calibrator
Calibrated voltmeter or oscilloscope
BNC male to BNC male cable (e.g. PCB Series: 012A, 002D and 003D)
BNC female to double banana plug (Pomona Model 1269)
Step 1 Start by filling the vibration Analyzer/Meter information and Settings
Analyzer mode: Spectra, Overall, or Time waveform

Model 699B07 | PCB Piezotronics, Inc.
Page 6
Tip: Some vibration data associated with a certain frequency appears in (leaks into) adjacent frequencies; this
is called leakage error. Non-periodic signals or transients that are not properly windowed cause leakage errors.
In other words, a leakage error occurs because of a truncation of the waveform. Proper windows and selection
of sampling frequency can reduce or eliminate the leakage effect. Different window types apply different shaping
functions to the vibration waveform signal before computing the spectrum For example, Hanning window
(window factor 1.5) is the most common window used in vibration analysis and normal analyzer operation. It
smooths end effects and reduces leakage in the spectrum. However, it reduces the amplitude by ≤16%. Uniform
window (aka Rectangular or No Window) does not apply any shaping and is subject to leakage and amplitude
errors. It reduces the amplitude by ≤36%, yet is very effective with transient vibration and used when there is
more concern with frequency than amplitude. For more details about window type, please consult your vibration
analyzer user manual.
Although, users can choose between the below four window types, that does not change any measurement or
calculations in the workbook. This is just to document your on-site analyzer settings.
Analyzer Sensor Input Sensitivity and Unit: entering the accurate sensor sensitivity in the analyzer is a key
element of your route-based measurements. You should use the Portable Vibration Calibrator to measure
the sensitivity at the reference frequency (100 Hz or 159.2 Hz) and document this value in the analyzer and
workbook. To learn more, visit our Field Calibration of the EmersonTM CSI 2130 Vibration Analyzer video at
https://www.youtube.com/watch?v=WFe3O6XEMwU.
Step 2 Fill in your Test Equipment details in the blue cells
It is good practice to test the vibration calibrator for any reference accelerometer sensitivity drifts before
validating your vibration analyzer. PCB Piezotronics’PVC is controlled (Closed-Loop) by an internal shear
mode quartz reference accelerometer. The voltage output of the reference accelerometer can be
monitored through the available MONITOR REFERENCE OUT BNC output by connecting it to a readout
device (e.g. voltmeter or oscilloscope) in real time.
The calibration sensitivity at 100 Hz can be found on the original A2LA-Accredited calibration certificate
supplied by PCB Piezotronics.
To measure the sensitivity of the Portable Vibration Calibrator:
a) Set the PVC to 1.00 g RMS at 100 Hz
b) Connect the DMM to the MONITOR REFERENCE OUT and measure mV AC
c) Record the Measured Sensitivity at 100 Hz in cell I16
The measured sensitivity of the PVC reference accelerometer should be within ±3% of the original
calibrated sensitivity. Otherwise, please consider sending your Portable Calibrator for re-calibration
using service code ICS-41.