PD Technology 350 User manual

P D Technology Ltd
PDT Power Series Instruction Manual
Domestic, Commercial & Industrial
350, 500, 650 and 1000 MODELS
P D Technology Ltd ‘Controlling The Future’
PLEASE READ THE
INSIDE
FRONT COVER BEFORE INSTALLING THE
PDT POWER SERIES
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IMPORTANT WIRING INFORMATION:
Before installing the Battery Back Up System please pay
attention to the information given below.
Incorrect Installation will cause the Battery Back Up System to function incorrectly and may
result in damage to the Battery Back Up.
CORRECT INSTALLATION METHOD:
INCORRECT INSTALLATION METHOD:
Note:
•Never add an additional loop from the Battery Back Up system into the mains power.
•Never add an additional loop from the P D Technology Control Unit into the mains
power.
Both of the above will cause serious damage to the Battery Back Up System.
If you are unsure about how to wire the Battery Back Up System contact P D Technology Ltd
before beginning your installation.
MAINS POWER BATTERY BACK UP
P D TECHNOLOGY
CONTROL UNIT
MAINS POWER BATTERY BACK UP
P D TECHNOLOGY
CONTROL UNIT
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1
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS 2 -3
Front View of PDT Power Series 4
Rear View of PDT Power Series 5
WHAT’S INCLUDED 6
INSTALLATION 7
CONTROLS AND INDICATORS 8
ON/OFF/Alarm Silence Button 8
Status Indicators: Mains, Battery, Fault, Standby 9
Mains Indicator (Green/Amber) 9
Battery Indicator (Green/Amber) 9
Fault Indicator (Red/Green) 9
Standby Indicator (Red) 9
Location and Status of Indicators 9
MODES OF OPERATION 10
Normal Mode 10
Buck/Boost Mode 10
Battery Mode 11
Standby Mode 12
Dip Switch Modes 13
Key Switch Inputs 14
MAINTENANCE 14
Cleaning the UPS 14
Maintaining Batteries 14
Battery Replacement 15
Battery Replacement Procedure 15
TROUBLESHOOTING 16
Guide to Status Indicators 16
Troubleshooting Chart 17
Technical Specifications 18
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2
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that should be followed during the
installation and maintenance of the Uninterruptible Power System (UPS) and its batteries.
Please read this manual thoroughly before attempting to install or operate this UPS.
Read all safety, installation, and operating instructions before operating the UPS. Adhere to
all warnings on the unit and in this manual. Follow all operating and user instructions.
This equipment can be installed and operated by individuals without previous training.
WARNING: PROTECT AGAINST UNEXPECTED OPERATION
ISOLATE FROM MAINS AND DISCONNECT ALL CONNECTOR INPUTS AND
OUTPUTS BEOFRE CARRYING OUT ANY MAINTENANCE
The unit can automatically power up the output sockets without warning even if the
mains is disconnected following key fob radio transmissions, key switch input or
mains check. Disconnect the internal battery prior to removing the front cover to
connect a key switch or change the dip switch settings.
WARNING
SAFETY PRECAUTIONS
•There are no user-serviceable parts inside this UPS except the internal
battery pack. Refer all UPS service to qualified service personnel. Do not
attempt to service this product yourself.
•Output receptacles on the UPS are electrically live if the UPS is switched on,
even if the UPS is not plugged into a Mains supply. The ON/OFF button on
the UPS does not electrically isolate the internal parts. Some components
are live even when Mains power is disconnected. To isolate the UPS, switch
off the UPS first, then unplug the mains input and output connectors to the
load.
•Opening or removing the cover may expose you to lethal voltages within this
unit even when it is apparently not operating and the input wiring is
disconnected from the electrical source.
•Observe all CAUTION and WARNING statements in this manual and on the
unit. Failure to do so may result in serious injury or death.
•Never work alone.
CAUTION
Although your UPS has been designed and manufactured to assure personal
safety, improper use may result in electrical shock or fire. To ensure safety, please
observe the following rules:
•Turn off and unplug your UPS before cleaning. Do not use liquid or aerosol
cleaners. A dry cloth is recommended to remove dust from the surface of
your UPS.
•Do not install or operate your UPS in or near water.
•Do not place your UPS on an unstable cart, stand or table.
•Do not place your UPS in direct sunlight or near heat emitting sources.
•Never block or insert any objects into the ventilation holes or other openings
of the UPS. Keep all vents free of dust accumulation that could restrict
airflow.
•Do not place the UPS power cord in any area where it may be damaged by
heavy objects.
•Placing magnetic storage on the top of the UPS may result in data corruption.
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3
CAUTION
BATTERY HANDLING PRECAUTIONS
Servicing of batteries should be performed or supervised by personnel
knowledgeable of batteries and required precautions. Keep unauthorized personnel
away from the batteries.
A battery can present a risk of electrical shock and high short-circuit current. The
following precautions should be observed when working on batteries:
•Remove watches, rings, and other metal objects.
•Use tools with insulated handles.
•Do not dispose of battery or batteries in a fire. The battery may explode.
•Do not open or mutilate the battery or batteries. Released electrolyte is
harmful to skin and eyes. It may be toxic.
•When replacing the battery, use same number and type of battery as the
suitable recommended type of battery listed in specification table in back of
this manual.
•Handle, transport and recycle batteries in accordance with local regulations.
WARNING
If your unit demonstrates any of the following conditions, turn off and unplug your unit
from the outlet and contact P D Technology Ltd
•The power cord is damaged.
•Liquid has been spilled on the unit.
•The circuit breaker or fuse opens frequently.
•The unit does not operate in accordance with the user manual.
Electromagnetic Compatibility –The PDT Battery Back Up complies with the requirements
of the EMC Directive 89/336/EEC and the published technical standards. Continued
compliance requires installation in accordance with these instructions and use of PDT
approved accessories only.
Environmental –Operate the unit in an indoor environment only. Install in a clean
environment, free from conductive contaminates, moisture, flammable liquids, gases, or
corrosive substances.
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4
FRONT VIEW OF BATTERY BACK UP
POWER
ON/OFF
Alarm Silence*
MAINS
INDICATOR*
(Green/Amber)
FAULT
INDICATOR*
(Red/Green)
BATTERY
INDICATOR*
(Green/Amber)
* For details s
ee
controls and indicators
section
STANDBY
MODE LED*
(Red)
SHIPPING
BUTTON *
(Concealed)
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5
REAR VIEW OF BATTERY BACK UP
SYSTEM
O
RANGE OUTPUT
RECEPTACLES* (Battery
Back Up and Surge
Protection)
BATTERY
COVER
PLATE
BLACK OUTPUT
RECEPTACLES*
Do Not Use
INPUT CIRCUIT
PROTECTOR
MAINS/
POWER
ORANGE OUTPUT
RECEPTACLES* (Battery
Back Up and Surge
Protection)
350, 500 & 650 MODELS
1000 MODEL
BLACK OUTPUT
RECEPTACLES*
Do Not Use
INPUT CI
RCUIT
PROTECTOR
MAINS/
POWER
BATTERY COVER
PLATE (Underneath
Unit)
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6
WHATS INCLUDED
The P D Technology Power Series Unit is shipped with the following items.
•P D Technology User Manual
•Two 10A power cords, 2.0m (1 Output & Input and 1Mains Plug & Input)
P D Technology Power
Series
Two 10Amp power cords
(2.0 meters)
(1 Output & Input and 1
13Amp Mains Plug & Input)
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7
INSTALLATION
This PDT Power Series is designed for all types of Roller Shutters. Maximum load must not
exceed that shown on the Power Series rating label. Do not connect equipment that could
overload the unit or draw half-wave current from it. Your total load earth leakage current must
not exceed 3.5 mA.
1. Visually inspect the unit for freight damage. Report damage immediately.
2. Decide where to place the PDT Power Series. Find a location that is near an easily
accessible mains outlet. Install the unit indoors in a controlled environment. Place it
in an area of unrestricted airflow around the unit, away from water, flammable liquids,
gases, corrosives, and conductive contaminants. Maintain a minimum clearance of
100 mm (4 inches) on each side of the unit.
IMPORTANT: UNIT MUST BE INSTALLED IN AN UPRIGHT POSITION,
NEVER PLACE THE UNIT ON ITS SIDE.
3. NOTE
UPS operation in temperatures above 25°C (77°F) reduces battery life.
4. Set the dipswitches (Inside front cover of unit) to the required positions to suit the
installation. Do not touch the voltage dip switches on the back of the unit (See Dip
Switch Modes)
5. If using a key switch or connecting an external switch follow instructions given in the
Key Switch Input Section.
6. PDT Battery Back Up 230 VAC models are supplied with an input power lead for
connection to the mains supply and a connecting lead to wire into our control
products. The input power cord must have a minimal cross-sectional area of 1 mm².
7. Plug one end of the power input lead into the back of the battery back up unit. Plug
the other end into a 13-amp socket or connect into a fused spur unit. Connect the
supplied IEC-320-C14 output power cable to the input terminals on the control unit
you are using. Plug the other end into the orange sockets on the rear of the UPS.
8. Press and release the ON/OFF/Alarm Silence button to turn on the unit. The unit will
beep and the Mains Indicator will illuminate (green).
9. Turn on connected equipment.
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8
CONTROLS AND INDICATORS
ON/OFF/Alarm Silence Button
This button controls output power to the
connected load and has three functions:
•ON
•OFF
•Alarm Silence
ON When the unit is off, pressing and releasing the main ON/OFF button will start the
unit, and an audible alarm sounds briefly. The unit is capable of starting on battery
(battery start).
OFF When the unit is on (in either Normal or Battery mode), pressing the main ON/OFF
button for more than two (2) secondswill shut down the unit. An audible alarm
sounds briefly.
Alarm When a unit alarm is active, pressing and releasing the main ON/OFF button
Silence will silence the active audible alarm, whether mains power is present or not. Once
the alarm silence function has been activated, all active audible alarms –except for
low battery, overload, or over-temperature conditions –will remain silenced until a
new alarm condition is detected.
NOTE
Do not hold ON/OFF button down for more than 2 seconds or the unit will shut down.
Auto Shut Down
Unit goes into standby mode after the power goes off. The Standby LED will remain on
constantly for the first 24 hours. Depending on the operational setting selected the standby
LED will then either remain on constantly or flash every 5 seconds.
Auto Remote Re-Start
To operate the unit from standby mode it requires waking up. This is done via a remote key
fob or through the double pole key switch controlling the application. The normal operating
mode LED will illuminate.
Shipping Mode
The unit can be completely shut down for shipping. This is done when the unit is turned on
(with mains power available). Press and hold in the concealed shipping mode button with a
paper clip (or alternative). Then at the same time press the blue On/Off switch until the red
standby LED goes off.
Release the On/Off switch then release the paper clip (or alternative) from its position.
ON/OFF/ALARM Silence
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9
Status Indicators: Mains, Battery, Fault, Standby
There are four status indicators on the front of the unit (Mains, Battery, Fault and Standby), as
shown in the diagram below. Each indicator illuminates to specify the status of the unit (see
Troubleshooting section for details).
Mains Indicator (Green/Amber)
The Mains Indicator illuminates when the unit is operating and supplying power to connected
loads; green indicates Normal mode, amber denotes Buck/Boost mode.
Battery Indicator (Green/Amber)
The Battery Indicator illuminates to indicate the unit is operating on battery (green) or to
signify a battery warning (amber).
Fault Indicator (Red/Green)
The Fault Indicator illuminates when the unit detects a problem: red for an internal unit fault,
green for overload and over-temperature conditions.
Standby Indicator (Red)
The Standby Indicator illuminates constantly or approximately every 5 seconds for ½ second
(dependent on operating mode selected), to indicate that the power series is still working
even when it is in sleep mode.
Location and Status of Indicators
M
ains Indicator
Green: Normal Operation
Amber: Buck/Boost Mode
Battery Indicator
Green: On Battery
Amber: Battery Warning
Fault Indicator
Green: Overload/Over
Temperature
Red: UPS Fault
Standby Indicator
Red: Receiving Signal
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10
MODES OF OPERATION
Normal Mode
During normal mode operation, the PDT Power Series supplies conditioned power, to the
connected equipment: mains power passes through the TVSS circuitry and the EMI/RFI filters
and then through the Bi-Directional Converter to connected equipment.
When the unit is in Normal mode, the Mains Indicator illuminates green.
The PDT Power Series continuously monitors the batteries to maintain them in a fully charged
state. The battery charger operates whenever AC power is present, even if the unit is
switched off. By default, the unit is set to perform an automatic battery test after it has been
operating continuously for two weeks.
Buck/Boost Mode
The Automatic Voltage Regulator (AVR) circuitry compensates for fluctuations in mains
power, such as voltage surges and sags. When the PDT Power Series detects an
abnormality, it raises the under voltage (boost) or lowers the over voltage (buck) as needed.
The AVR operates automatically and maintains the output voltage to the connected critical
equipment, without utilizing the batteries.
When the unit is in Buck/Boost mode, the Mains Indicator illuminates amber.
Mains
Indicator
(Green)
Mains
Indicator
(Amber)
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11
Battery Mode
The unit switches to battery mode in the event of an extreme voltage/frequency condition or
complete mains failure. The battery system supplies power through the Bi-Directional
Converter to generate power for connected equipment.
When the unit is in Battery mode, the Battery Indicator illuminates green and an alarm sounds
every 10 seconds.
When a low battery condition occurs, the Battery Indicator changes to flashing amber and the
alarm sounds every half-second. For more information, refer to Troubleshooting section.
CAUTION
Turning off the unit while in either Normal mode or Battery mode will result in
the loss of output power.
NOTE
Once mains power is restored, the battery charger begins recharging the battery.
The unit is capable of OFF-State charging, i.e., with mains power; the unit will charge
the batteries as long as it is plugged in.
Battery Indicator (Green)
Battery Indicator
(Flashing Amber)
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12
Standby Mode
When the mains power fails, the battery back up will go in to 24-hour standby mode. Within
the first 24 hours of a power failure the unit can be woken up immediately with either a key
switch or a key fob input.
After 24 hours in order to preserve battery life the unit goes in to a seven second cycle. This
mode will allow the unit to work for 100 days without power and still be able to operate the
shutter when required.
Standby Indicator ON
= Standby Mode
Standby Indicator Flashing Every 5
Seconds indicates
power saving standby
mode
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13
Dip Switch Modes
VOLTAGE DIPSWITCHES -LOCATED ON BACK OF UNIT
The unit is shipped out pre-set to 230 volts for operation. Under NO circumstances should
the dip switches be adjusted whilst the unit is switched on. Please contact PDT before
making any adjustment to this setting, as wrong voltage dip switch settings can seriously
affect the safety features of the shutter when used with a RollerTec control system.
FUNCTION DIPSWITCHES –LOCATED INSIDE FRONT COVER
Note: Before carrying out any dipswitch adjustments the unit should be isolated from the
mains and have its battery disconnected.
The dipswitches are located on the PCB, which is inside the front cover of the unit.
The unit will operate differently depending on the operational modes selected.
REMOVING THE COVER:
The front cover slides in the down direction towards the bottom of the unit, once it releases its
catches the cover will come away. To replace the cover press against the unit and slide up
towards the top of the unit.
Dipswitch 1 allows you to select the operating mode of the unit. By putting the dip switch in
the ON position the unit will last for around 30 days. By putting the dipswitch in the OFF
position the unit will last for around 100 days.
1 –OFF Constant for first 24 hours then intermittent 5 -second cycle
–ON Radio Receiver on Constant
Dip Switch 2 allows you to select how long the unit will stay awake, after any activity that
requires power or mains failure before it goes back in to standby mode. By putting the dip
switch in the OFF position the unit will stay awake for 25 seconds. By putting the dipswitch in
the ON position the unit will stay awake for 45 seconds.
2 –OFF 25 Second Mode
–ON 45 Second Mode
Dip Switch 3 allows you to select whether or not the unit is required to respond to a radio
signal transmitted by a key fob or other wireless control method.
3 –OFF Radio Receiver is used
3 –ON Radio Receiver is disabled
Dip Switch 4 allows you to select whether the unit will periodically check if mains power has
been restored or not at intervals of approximately 10 hours. It is recommended that you put
the dip switch to the ON position.
4 –OFF No Mains Check
4 –ON 10-Hour Interval Checks To See If Mains Power Has Been Restored
(If mains power returns power to the load is automatically restored).
What Dipswitches Look like
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14
Key Switch Inputs
Volt free contacts on a key switch or other control device can be wired across terminal J3,
which is, situated behind the PDT Power Series front cover. The contacts should be Normally
Open, closing when the PDT Power Series is required. The unit will stay active for 25/45
seconds after the contacts are opened, or for as long as the contacts are closed up to a
maximum time of 5 mins, at which point an auto shut down will occur. This is to safeguard
against a stuck closed key switch from discharging the batteries.
ROUTING YOUR CABLE:
On the bottom of the front cover, you need to notch out a small piece of the plastic in the
middle, large enough to fit your wire into and get the front cover to push flush against the unit.
MAINTENANCE
The PDT Power Series requires very little maintenance. Follow these practices to prevent
problems.
Cleaning the Unit
The following will help ensure trouble-free operation for years:
•Vacuum dust from the ventilation intake occasionally (Vertical slots on sides).
•Wipe the cover periodically with a dry cloth.
Maintaining Batteries
The batteries are valve-regulated, nonspillable, lead acid and must be kept charged to retain
their design life. The unit continuously charges the batteries when connected to the mains
supply, even while the unit is switched off.
When storing the unit, it is recommended to plug it in for at least 24 hours every four to six
months to ensure full recharge of the batteries.
Battery Replacement
CAUTION
A battery can present a risk of electrical shock and high short circuit current.
The following precautions should be observed before replacing the batteries:
•Remove rings, watches, and other metal objects.
•Do not lay tools or other metal objects on top of the batteries.
•If the battery replacement kit is damaged in any way or shows signs of
leakage, contact P D Technology immediately.
•Do not dispose of batteries in a fire. The batteries may explode.
•Dispose of old batteries according to local codes.
This unit is equipped with internal “hot swappable” batteries that the user can replace without
shutting the unit down or connected loads.
NOTE
Caution should be exercised when replacing the batteries because the load is
unprotected from disturbances and power outages during this procedure.
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15
Battery Replacement Procedure
Replacement requires removing the battery cover plate on the back or bottom of the unit. No
tools are needed.
To replace the batteries:
1. Remove the battery Figure 1 Figure 2
cover plate on the back/
bottom of the unit
(Figure 1).
2. Pull the white tabs
towards you to remove
the battery from the unit
(Figure 2).
3. Disconnect the
insulated connectors Figure 3 Figure 4
from the battery
terminals (Figure 3).
4. Insert a new battery
pack, and push the
connectors onto the
battery terminals
(black to black & red
to red) (Figure 4).
NOTE: There may be a small spark at the battery terminals when reconnecting the
connectors. This is normal and will not harm you or the unit.
5. Push the battery Figure 5 Figure 6
pack into the unit
(Figure 5).
6. Reattach the
battery cover plate
(Figure 6).
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16
TROUBLESHOOTING
The information below indicates various symptoms a user may encounter in the event the
PDT Power Series experiences a problem. Use this information to determine whether
external factors caused the problem. See Troubleshooting Chart for suggested remedy.
1. The Fault indicator illuminates, indicating the
unit detected a problem.
2. An alarm sounds, alerting that the unit requires
attention. The alarm can be silenced except for low battery,
overload warning and over-temperature warning conditions.
3. Mains and/or Battery indicators may be illuminated as a
diagnostic aid to the operator, as shown below:
Guide to Status Indicators
Standby
Indicator Fault Indicator
Mains
Indicator
∼
Battery
Indicator
Diagnosis/
Audible Alarm
--Green ON -Normal operation with mains
power present; no beep
Constant or
Flashing Every
5 Secs
--Green ON Unit is operating on battery; beep
every 10 seconds
---Green ON Battery test has been initiated; no
beep
--Amber ON -Unit is operating in Buck/Boost
mode; no beep
--Green ON Amber
Flashing Battery needs to be replaced; long beep every minute
Constant or
Flashing Every
5 Secs
--Amber
Flashing Low battery warning; beep every half-second
-Green
Flashing Green ON -Overload warning, load is >100%; beep every half-second
-Green
Flashing --Overload shutdown, load exceeds unit capacity (110%); continuous
beep
-Green
ON Green ON -Over temperature (overtemp) warning; beep every 5 seconds
(Normal mode)
Constant or
Flashing Every
5 Secs
Green
ON -Green ON Over temperature (overtemp) warning; beep
every 5 seconds (Battery mode)
-Green
ON --Over temperature (overtemp) shutdown; long beep every 5
seconds
-Red
Flashing Green ON -Unit is on, fault warning; continuous beep
Constant or
Flashing Every
5 Secs
Red ON --Unit has failed & shut down;
continuous beep
Red On ---Unit is sleep mode with constant
radio frequency monitoring
Red Flash
Every 5
Seconds
---Unit in sleep mode with
monitoring of radio frequency
every 5 seconds
Fault Indicator
Mains Indicator
Battery Indicator
Standby Indicator
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17
Troubleshooting Chart
If the unit fails to operate properly, turn off the unit and repeat the steps in the Installation
section of this manual. If the problem persists, refer to the chart below:
Problem Cause Solution
Overload/
Short circuit
Check the circuit protector on the rear of the unit.
If it is tripped, reset it and restart the unit.
For further help, contact PDT. Unit
will not
start
Battery disconnected or
is completely
discharged
Check for proper connection of battery or
batteries.
Unit not plugged in Plug in the power cord securely.
Circuit protector
tripped Reset the circuit protector and restart the unit.
Power not available at
mains receptacle Have the mains checked by a qualified electrician.
Input voltage
below threshold Wait until the voltage rises to an appropriate level or have the mains checked by a qualified
electrician.
Unit starts on
battery, but
will not switch
to AC
AC Overvoltage Wait until voltage lowers to an appropriate level
or have the mains checked by a qualified
electrician.
Overload/
Short circuit
Internal UPS fault
Check the circuit protector on the rear of the unit.
If it is tripped, reset it and restart the unit. If the
problem persists, disconnect some of the
equipment from your unit –the total wattage of
your equipment must not exceed the capacity of
the unit.
For further help, contact PDT.
High temp shutdown Make sure that the unit is operating in a 0°C to
40°C (32°F to 104°F) environment and that it has
adequate ventilation.
Unit shuts
down, Fault
Indicator Lit
Overload Reduce load.
Battery not charged
due to a recent outage Recharge battery.
Unit not
providing
expected
back-up time Battery needs to be
replaced Replace battery.
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18
Technical Specifications:
MODEL 350 VA 500 VA 650 VA 1000 VA
WATTAGE 210 300 390 600
DIMENSIONS
(MM)
WxDxH 116X196X222 116X196X222 116X358X222 116X358X222
WxDxH SHIPPING
196X310X293 196X310X293 242X500X316 242X500X316
WEIGHT (KG)
UNIT 77.4 9.1 13.2
SHIPPING 8.2 8.5 11.2 15.3
VOLTAGE
NORMAL 220-230-240 VAC
BATTERY 230 VAC
OUTPUT
CURRENT 1.5A 2.1A 2.8A 4.3A
RECHARGE TIME 6 HOURS TO 90% CAPACITY
P D TECHNOLOGY Ltd takes great pride in delivering a high standard of service to its
customers. The Company believes it is important to be able to offer products that set the
standard for quality and reliability throughout the industry.
P D Technology can also offer unique individually made custom products to offer a solution to
Garage, Domestic & Commercial roller shutters and blind and gate applications. Please
contact the company to discuss your individual requirements.
A full technical support service is also available to any customers who require assistance
with the installation or maintenance of the company's products.
PD TECHNOLOGY ‘Controlling The Future ’
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www.garagedoorsonline.co.uk
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www.garagedoorsonline.co.uk
www.garagedoorsonline.co.uk
01926 463888
www.garagedoorsonline.co.uk