Pearson CE35-T Case User manual

MachineOperationsManual
8120 West Sunset Highway
Spokane, Washington 99224
509-838-6226/800-732-7766
Fax: [phone]/www.pearsonpkg.com
CE35-T Case
Erector Options

Copyright © Pearson Packaging Systems.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), without the prior written permission of:
Pearson Packaging Systems
W. 8120 Sunset Highway
Spokane, WA 99224
1-800-732-7766
www.pearsonpkg.com
We strive to ship up-to-date, accurate manuals with our machines, but because we are
continually improving our products, this is not always possible. We provide this document
“as is” at the time of shipping. Please provide your machine serial number whenever
ordering parts or referencing information to ensure we supply you with the correct parts for
your machine.
Pearson disclaims any liability or responsibility to any person for loss or damages,
including expenses, which may arise or result from the use of any information contained in
this manual. Not limited to fines or penalties for the violation of any federal, state, or local
regulations.
Pearson will not be responsible for the successful operation of any of its products that have
been modified in any way by anyone other than an authorized factory representative.
No patent liability is assumed with respect to the use of this information.
Most references to manufacturers or their products are registered trade names and are to be
treated accordingly.
Printed in the United States of America.

About this Manual
This manual provides instruction on installation, machine safety, operation, preventative
maintenance, troubleshooting and service procedures for the CE35-T Case Erector Options.
Important: The features shown in this manual are standard. Customer option
information is referenced in the Option section at the end of this
manual. Please review the Option section, if applicable, before
starting up, loading, running or shutting down the machine.
Important: For the purpose of this manual, photocells, photoeyes, proximity
switches, and limit switches are referred to as sensors.
Operator Message Boxes
Operator message boxes are used throughout the manual to bring attention to important
information, cautions or warnings beneficial for safe and efficient machine operation. In
some cases, the operator message boxes reflect the safety labels on the machine. Operator
message boxes include, but are not limited to, the following:
An imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Danger! Equipment starts automatically. Lock out/tag out before
servicing.
A potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Warning! Moving Parts can crush and cut. Do NOT operate with guard
removed. Follow lock out procedure before servicing.
Operations Manual CE35-T Case Erector Options
CE35T Options
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Warning! Avoid injury. Do NOT operate machine without all guards in
place.
A potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Pinch Points Any point at which it is possible for a portion of the body to
be caught and injured between moving machine or equipment or work
piece parts.
Caution A potentially hazardous situation which, if not avoided, may
result in property damage (used without the safety alert symbol).
Safety Relates directly to a machine or operator safety issue or concern.
Important Information important to machine operation.
Note Additional relevant information or comments.
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Table of Contents
About this Manual ........................3
Operator Message Boxes .............................3
Additional inline horizontal magazine capacity ........7
In This Chapter ..................................7
Option Overview..................................7
Installation Procedures...............................8
Machine Safety ..................................8
Machine Operation ................................8
How-To ......................................8
Troubleshooting ..................................8
Preventive Maintenance ..............................9
Service .......................................9
Beacon Indicator Bank ......................11
In This Chapter ..................................11
Standard Option Overview ............................11
Non-standard Options Overview .........................11
Installation Procedures ..............................12
Machine Safety ..................................12
Machine Operation ................................13
How-To ......................................13
Troubleshooting .................................13
Preventive Maintenance .............................14
Service ......................................14
Dual Speed ............................15
In This Chapter ..................................15
Option Overview .................................15
Installation Procedures ..............................15
Machine Safety ..................................15
Operations Manual CE35-T Case Erector Options
CE35T Options
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Machine Operation ................................15
How To ......................................16
Troubleshooting .................................16
Preventive Maintenance .............................16
Service ......................................16
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Additional inline horizontal magazine capacity
In This Chapter
This chapter provides an equipment overview, operation instructions, how-to instructions,
troubleshooting and preventive maintenance for this option to the CE35-T Case Erector.
Option Overview
Additional inline horizontal pullout magazine configuration
l4 foot capacity with basic magazine
lOnly sold in 2 foot length increments
lIncludes additional one way ratchet assembly and extra skate wheels on
overhead assembly.
Option Number for foot length increment
C10809 - 2 ft C10811 - 4 ft. C10813 - 6 ft. C10815 - 8 ft.
Operations Manual CE35-T Case Erector Options
CE35T Options
Additionalinlinehorizontal
magazinecapacity
7
Fig. 1: Extended Magazine

Turn off main power, turn off air supply and follow lock out/tag
out procedures before making any adjustments to the machine.
Installation Procedures
The additional magazine section is installed at the factory and the entire
machine is shipped intact.
Machine Safety
Review the Machine Safety chapter in the CE35-T Case Erector manual.
Machine Operation
Review the Changeover Procedures of the CE35-T Case Erector manual.
Option Adjustments
Adjustments are the same with the side guide lining up with the standard side
guide.
How-To
Review the How-To chapter in the CE35-T manual.
Troubleshooting
If the Magazine does not operate …
Check the bearings and pivot arms; lubricate, repair or replace as required.
Check pneumatics.
Check all adjustments.
If the blanks from the Magazine Feed do not pull off correctly ....
Check vacuum cups; replace if worn.
Check the adjustment of the Magazine side guides.
Check the vacuum system for clogging.
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Check timing of the vacuum release.
Preventive Maintenance
Review the Preventive Maintenance chapter in the CE35-T manual.
Service
To contact our Service Department, call 800-732-7766. When prompted, enter 2
for the service department. Select the appropriate number for the Service branch
you would like to contact when prompted.
lService Parts: Enter 1.
lService Technical Support: Enter 2.
lService Scheduling Coordinator: Enter 3.
lService Engineering Quote Team: Enter 4.
Operations Manual CE35-T Case Erector Options
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Beacon Indicator Bank
In This Chapter
This chapter provides an equipment overview, operation instructions, how-to instructions,
troubleshooting and preventive maintenance for this option to the CE35-T Case Erector.
Standard Option Overview
Allen-Bradley Beacon Indicator Light. Beacon indicator banks may come with
the following features:
lWarning horn
l3-, 4- and 5- light bank
Non-standard Options Overview
lBeacon option, specific customer layout and functionality. Option to
configure beacon option selected for customer defined layout and
functionality.
lTelemecanique warning signal horn with Telemecanique beacon indicator
bank (4 or 5 light).
Operations Manual CE35-T Case Erector Options
CE35T Options
BeaconIndicatorBank
11
Fig. 2: 3-Light Beacon Fig. 3: 3-Light Beacon with
Warning Horn

Installation Procedures
1. Remount the beacon indicator light.
a. The beacon light will be located inside the main electrical panel
wrapped in bubble wrap.
b. Unwrap the beacon light.
c. Push the modules together at the alignment points and twist into the
locked position.
Machine Safety
Refer to the Machine Safety chapter of the CE35-T Case Erector manual.
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Fig. 4: Assembling the beacon light

Machine Operation
1. Refer to the electrical schematic for the specific function assigned each light
color.
2. Common configurations are as follows:
a. The red light illuminates when the machine is jammed.
b. The green light illuminates when the machine is running.
c. The amber light illuminates when the machine is discharge high leveled,
or if the magazine is low leveled.
d. The blue light illuminates when adhesive is low.
3. An individual light may be programmed to remain solid for one function,
and flash for a second function.
4. The warning horn may be programmed to sound for a set amount of time or
remain on until the operator addresses the warning.
How-To
Refer to the How To chapter of the CE35-T Case Erector manual.
Troubleshooting
If the light fails to illuminate or flash …
1. Verify the bulb is functioning properly.
a. If the bulb needs to be replaced, unscrew the cover from the beacon.
b. Remove the bulb.
c. Insert the replacement bulb.
2. Replace the cover.
Operations Manual CE35-T Case Erector Options
CE35T Options
BeaconIndicatorBank
13

Preventive Maintenance
Review the Preventive Maintenance chapter of the CE35-T Case Erector
manual.
Service
To contact our Service Department, please call 800-732-7766. When prompted,
enter 2 for the Service Department. Select the appropriate number for the
service branch you would like to contact when prompted.
lService Parts: Enter 1.
lService Technical Support: Enter 2.
lService Scheduling Coordinator: Enter 3.
lService Engineering Quote Team: Enter 4.
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Dual Speed
In This Chapter
This chapter provides an equipment overview, operation instructions, how-to instructions,
troubleshooting and preventive maintenance for this option to the CE35-T Case Erector.
Option Overview
Dual Speed Option Programmed through HMI utilizing an inverter duty motor
to select one of two customer specified preset speeds between 12 - 35 cases per
minute. This option may be utilized for up to 3 case sizes.
Turn off main power, turn off air supply and follow lock out/tag
out procedures before making any adjustments to this machine.
Installation Procedures
This option is factory installed.
Machine Safety
Refer to the Machine Safety chapter of the CE35-T Case Erector manual.
Machine Operation
Speed Select
1. The Speed Select screen lists the high
and low speed options for the machine.
2. The bottom section of the display shows
which speed is currently selected.
3. Use the F1 and F2 keys to scroll up or
down the list.
4. Press F3 to bring up the main screen.
5. Press F4 will return to the screen selection screen.
Operations Manual CE35-T Case Erector Options
CE35T Options
DualSpeed
15
Fig. 5: Speed Select Screen

How To
Refer to the How To section of the CE35-T Case Erector manual.
Troubleshooting
Refer to the Troubleshooting chapter of the CE35-T Case Erector manual.
Preventive Maintenance
Refer to the Preventive Maintenance chapter of the CE35-T Case Erector
manual.
Service
To contact our Service Department, call 800-732-7766. When prompted, enter 2
for the Service Department. Select the appropriate number for the service
branch you would like to contact when prompted.
lService Parts: Enter 1.
lService Technical Support: Enter 2.
lService Scheduling Coordinator: Enter 3.
lService Engineering Quote Team: Enter 4.
CE35-T Case Erector Options Operations Manual
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16
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MachineOperationsManual
8120 West Sunset Highway
Spokane, Washington 99224
509-838-6226/800-732-7766
Fax: [phone]/www.pearsonpkg.com
CE35-T Case
Erector

Copyright © by Pearson Packaging Systems.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), without the prior written permission of:
Pearson Packaging Systems
W. 8120 Sunset Highway
Spokane, WA 99224
1-800-732-7766
www.pearsonpkg.com
Pearson Packaging Systems strives to ship up-to-date, accurate manuals with our machines.
However, continual product improvement does not make this possible. Therefore, this
document is provided “as is” at the time of machine shipment.
Please provide your machine serial number whenever ordering parts or referencing
information to ensure Pearson Packaging Systems supplies you with the correct parts for
your machine.
Pearson Packaging Systems disclaims any liability or responsibility to any person for loss
or damages, including but not limited to, the following: expenses, which may arise or result
from the use of any information contained in this manual; fines or penalties for the
violation of any federal, state, or local regulations.
Pearson Packaging Systems will not be responsible for the unsuccessful operation of any of
its products that have been modified in any way by anyone other than an authorized factory
representative.
No patent liability is assumed with respect to the use of this information.
Most references to manufacturers or their products are registered trade names and are to be
treated accordingly.
Printed in the United States of America.

About this Manual
This manual provides instruction on installation, machine safety, operation, preventative
maintenance, troubleshooting and service procedures for the CE35-T Case Erector.
Important: The features shown in this manual are standard. Customer option
information is referenced in the Option section at the end of this
manual. Please review the Option section, if applicable, before
starting up, loading, running or shutting down the machine.
Important: The CE35-T Case Erector can be either right handed or left
handed. The pictures in this manual are for reference and may not
reflect the hand of the purchased machine.
Important: For the purpose of this manual, photocells, photoeyes, proximity
switches, and limit switches are referred to as sensors.
Operator Message Boxes
Operator message boxes are used throughout the manual to bring attention to important
information, cautions or warnings beneficial for safe and efficient machine operation. In
some cases, the operator message boxes reflect the safety labels on the machine. Operator
message boxes include, but are not limited to, the following:
An imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Danger! Equipment starts automatically. Lock out/tag out before
servicing.
Operations Manual CE35-T Case Erector
M-CE35T-2c Horiz Mag 3/2/2010
AboutthisManual
3

Danger! Electrocution Hazard! Lock out and tag out power before
servicing.
Service to be performed by qualified personnel only.
Equipment can start automatically.
Failure to comply will result in death or serious injury.
A potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Warning! Crush Hazard! Keep Clear.
Turn machine off before entering area
Lock out and tagout procedures should be followed before servicing
and maintenance.
Read and understand the machine operations manual before
operating machine.
Warning! Crush and Cut Hazard! Keep clear of setup arm when
entering.
Consult machine operations manual for proper procedures before
clearing a jam or machine adjustments.
Failure to comply could result in serious injury.
Warning! Crush Hazard! Secure setup arm before servicing
machine.
Arm could fall without warning.
Warning! Equipment Starts Automatically
Keep clean.
Turn machine off before entering area.
Lockout & tagout procedures should be followed before servicing
or maintenance.
Read and understand machine operations manual before operating
machine.
Case Erector Operations Manual
3/2/2010 M-CE35T-2c Horiz Mag
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