Pedal Power Generators Bike Stand Plate User manual

©2009 PedalPower Generators LLC
For Part Number 100-0001 1 3/17/2009 Rev A
Bike Stand Motor/Generator, Alternator Plate
Attachment Procedure For:
•Bell Motivator with PM Motor / Generator
•Bell Motivator with Car Alternator
•Ascent Bike Trainer With PM Motor / Generator
•Ascent Bike Trainer with Car Alternator
Part number 100-0001
(Extension Plate not shown)
The Bike Stand Plate and its sub components are used to replace the exiting
resistance hardware on the Ascent and Bell Motivator Stationary Bike stands with
a plate to hold a motor/generator or alternator to produce power as you ride to
recharge batteries to run electrical devices as you exercise.

©2009 PedalPower Generators LLC
For Part Number 100-0001 2 3/17/2009 Rev A
Warning: Failure to install the partsproperly or the failure to operate the
generator or alternatorand its electrical and electronic components(Not
Supplied) within the manufactures instructionsmy cause physical injury.
Tools Needed:
2 -9/16” Open End Wrenches
Hammer
3/8” Ratchet
7/16” Socket 9/16” Socket

©2009 PedalPower Generators LLC
For Part Number 100-0001 3 3/17/2009 Rev A
Bike Stand Plate Parts:

©2009 PedalPower Generators LLC
For Part Number 100-0001 4 3/17/2009 Rev A
Procedure for attaching the Motor/Generator to the Bike
Stand Plate on a Ascent Stationary bike stand
(Extension Plate Not Shown)
Note: Remove the resistance hardware and set aside before starting
this procedure and set aside the attachment bolt and nut for future
use.
1. Un-wrap the bike stand plate and remove all the components.
2. Lay out the Bike standplate and the extension plate as shown.
3. Screw the extension plate into the bike stand plate until they touch.

©2009 PedalPower Generators LLC
For Part Number 100-0001 5 3/17/2009 Rev A
4. Ensure that the Charge controller and power monitor attachment holes are
facing up.
5. Attach the Ascent Support Plate to the bike stand plate in the location as
shown using 2 ¼ -20 x 1” long hex head screws and tighten using a 7/16” socket
and ratchet.

©2009 PedalPower Generators LLC
For Part Number 100-0001 6 3/17/2009 Rev A
The following steps are to attach the diversion load to the bike stand plate
6. Lay out the following:
7. Unscrew the outlet plate screw and remove the plate.

©2009 PedalPower Generators LLC
For Part Number 100-0001 7 3/17/2009 Rev A
8. Unscrew both outlet attachment screws and pull outlet to the side.
9. Place the Diversion support marked B underneath the Diversion Box as
Shown and fasten securely to the diversion box.

©2009 PedalPower Generators LLC
For Part Number 100-0001 8 3/17/2009 Rev A
10. Replace the outlet in the box, tighten down the screws and install the outlet
cover.
11. Place the Bike Stand Plate on a flat surface as shown.
12. Place the diversion load on the plate at attach with 2 10-32 x 3/8” screws.
13. Turn the plate over as shown.

©2009 PedalPower Generators LLC
For Part Number 100-0001 9 3/17/2009 Rev A
14. Insert 2 more screws and tighten down as shown.
15. Lay theMotor/Generator (Not supplied) with the 4 mounting holes facing up
and place the plate on top. Insert 4 ¼-20 x 1 ½” hex head screws and ¼”
washers through the plate and into the mounting holes of the generator. Tighten
using a 7/16” socket and ratchet.

©2009 PedalPower Generators LLC
For Part Number 100-0001 10 3/17/2009 Rev A
The following steps are to attaché the + and studs and connection wires to the
Bike Plate
16. Lay out the following.
17. Remove to outside nut off of the –stud.Slide the star washer onto the
stud followed by the connection wire and diversion box –wire. Replace the Nut
on the stud.

©2009 PedalPower Generators LLC
For Part Number 100-0001 11 3/17/2009 Rev A
18. Insert the –Stud into the left outside hole of the Bike Plate

©2009 PedalPower Generators LLC
For Part Number 100-0001 12 3/17/2009 Rev A
19. Tighten the Nut against the Plate using a 9/16” wrench.
20. Using a second wrench tighten the outside nut to the inside nut.
21. Repeat these steps to attach the+Stud to the Bike stand Plate

©2009 PedalPower Generators LLC
For Part Number 100-0001 13 3/17/2009 Rev A
21. Attach the Plate to the bike stand as shown using the Bolt and nut you set
aside from taking off the resistance hardware. Place the Ground strap on the end
of the bolt as shown.Screw on and tighten the nut.(Motor Not Shown)

©2009 PedalPower Generators LLC
For Part Number 100-0001 14 3/17/2009 Rev A
22. Insert the supplied shim and hammer into place.
23. Run an Adjustable Belt (Not Supplied) around the bike wheel and the
alternator pulley and adjust as needed so that when the bike wheel is turned the
alternator shaft turns. Ensure that the belt and generator pulley are aligned by
loosening the Allen set screw on the generator pulley, reposition the pulley and
tighten the set screw.

©2009 PedalPower Generators LLC
For Part Number 100-0001 15 3/17/2009 Rev A
Procedure for attaching an Alternator to the Bike Stand
Plate on an Ascent Stationary bike stand
1. Un-wrap the bike stand plate and remove all the components. (Extension
Plate Not Shown)
2. Attach the Ascent Support Plate to the bike stand plate in the location as
shown using 2 ¼ -20 x 1” long hex head screws and tighten using a 7/16” socket
and ratchet.Attach the Extension Plate if needed following steps inProcedure for
attaching the Bike Stand Plate to the Ascent Stationary bike stand.

©2009 PedalPower Generators LLC
For Part Number 100-0001 16 3/17/2009 Rev A
3. Attach the Plate to the bike stand as shown using the Bolt and nut you set
aside from taking off the resistance hardware. Place the Ground strap on the end
of the bolt as shown. Screw on and tighten the nut.
4. Insert the supplied shim and hammer into place.
5. Using the following:
6. Install the Alternator Bracket as shown using 2 3/8-1” hex head screws and
tighten using a 9/16” socket and ratchet.

©2009 PedalPower Generators LLC
For Part Number 100-0001 17 3/17/2009 Rev A
7. Place the Alternator in front of the bike stand. (Diversion Load shown attached
if extension plate is used).
8. Attach the Alternator to the bracket using a 3/8”–2 ½” Hex head bolt. Tighten
a nut on the other end of the bolt.

©2009 PedalPower Generators LLC
For Part Number 100-0001 18 3/17/2009 Rev A
10. Run an adjustable Belt (Not Supplied) around the bike wheel and the
alternator pulley and adjust as needed so that when the bike wheel is turned the
alternator shaft turns. Ensure that the belt and Alternator pulley are aligned by
loosen the belt and moving the Alternator side to side in the bracket

©2009 PedalPower Generators LLC
For Part Number 100-0001 19 3/17/2009 Rev A
Procedure for attaching a Motor/Generator to the Bike
Stand Plate on the Bell Motivator Stationary bike stand
(Extension Plate not Shown)
Note: Remove the resistance hardware and set aside before starting
this procedure and set aside the attachment bolt and nut for future
use.
1. Un-wrap the bike stand plate and remove all the components.
2. Lay out the Bike stand plate and the extension plate as shown.
3. Screw the extension plate into the bike stand plate until they touch.

©2009 PedalPower Generators LLC
For Part Number 100-0001 20 3/17/2009 Rev A
4. Ensure that the Charge controller and power monitor attachment holes are
facing up.
The following steps are to attach the diversion load to the bike stand plate
5. Lay out the following:
6. Unscrew the outlet plate screw and remove the plate.
7. Unscrew both outlet attachment screws and pull outlet to the side.