PEELLE 254-EN User manual

FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
254-EN
WIRELESS CONTROLLER
& BRIDGE
INSTALLATION &
INTERFACE GUIDE

FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
Contents
1.0 SAFETY WARNING 1
2.0 LANDING DOOR CONTROLLER INSTALLATION 2
2.1 LANDING DOOR CONTROLLER MOUNTING 2
2.2 LANDING DOOR WIRING LAYOUT - STANDARD OPERATORS (OPTION) 3
2.3 LANDING DOOR WIRING LAYOUT - EXTRA HIGH TORQUE OPERATORS 4
2.4 LANDING DOOR POWER CONNECTIONS 5
2.5 LANDING DOOR ENCODER 6
2.6 LANDING DOOR OPERATORS - STANDARD OPERATORS 7
2.7 LANDING DOOR OPERATORS - EXTRA HIGH TORQUE (OPTION) 8
2.8 LANDING DOOR EMERGENCY UNLOCKING DEVICE (EUD) 9
2.9 LANDING DOOR ZONE SWITCH (ZNS) 10
2.10 LANDING DOOR HALL PUSHBUTTONS 11
2.11 LANDING DOOR LIGHT CURTAIN (OPTIONAL) 12
3.0 CAR DOOR (GATE) CONTROLLER INSTALLATION 13
3.1 CAR DOOR LOCATION AND WIRING LAYOUT 13
3.2 CAR DOOR POWER CONNECTIONS 14
3.3 CAR DOOR ENCODER 15
3.4 CAR DOOR (GATE) OPERATOR 16
3.5 RETIRING CAM MOTOR 17
3.6 CAR DOOR REVERSING EDGE (OPTIONAL) 18
3.7 SINGLE LIGHT CURTAIN (OPTION) 19
3.8 DUAL LIGHT CURTAINS (OPTION) 20
3.9 WARNING BUZZER 21
3.10 CAR STATION DOOR PUSHBUTTONS 22
4.0 BRIDGE CONTROLLER INSTALLATION 23
4.1 BRIDGE CONTROLLER LOCATION AND WIRING LAYOUT 23
4.2 BRIDGE POWER CONNECTIONS 24
4.3 BRIDGE TO CAR DOOR CONNECTION 25
4.4 ELEVATOR TO BRIDGE CONTROLLER INPUT CONNECTIONS 26
4.5 BRIDGE CONTROLLER TO ELEVATOR OUTPUT CONNECTIONS 28

FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
5.0 COMMISSIONING 29
5.1 CAR DOOR COMMISSIONING 29
5.2 LANDING DOOR COMMISSIONING 31
5.3 OPERATION AND TESTING - FROM THE CAR DOOR CONTROLLER 32
5.4 SEQUENCE OF OPERATION 32
5.5 POWER UP MODE / LOSS OF POWER 32
5.6 BRIDGE COMMISSIONING 33
5.7 LANDING AND CAR DOOR INTERLOCKING CIRCUITS 34
6.0 CONTROLLER SETTINGS 35
6.1 DOOR MOTION PROFILES 35
6.2 CAR & LANDING DOOR CONTROLLER PARAMETERS 35
6.3 BRIDGE CONTROLLER PARAMETERS 38
7.0 TROUBLESHOOTING 39
7.1 INDEPENDENT MODE 39
7.2 AUTOMATIC MODE 40
7.3 ELEVATOR INTERFACE OPERATION 41
7.4 ERROR CODES 42
7.5 LANDING DOOR LCD 43
7.6 CAR DOOR LCD 44
7.7 BRIDGE LCD 45
8.0 TECHNICAL SPECIFICATIONS 46
9.0 EC DECLARATION OF CONFORMITY 47

1
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
Electrical Hazard Warning Symbol – Failure to observe this warning could result in electrical shock
or electrocution.
Operational Hazard Warning Symbol – Failure to observe this warning could result in dangerous or
unsafe conditions.
Installation Note: This product should be installed and serviced by a qualied elevator technician
familiar with its operation and hazards involved. Proper safety procedures must be followed when
working with this controller during installation and with control under power. Proper shielding and
grounding of this product is necessary to reduce the emissions of radio frequency interference (RFI)
which may adversely affect sensitive electronic equipment.
Electrical Wiring: Wire controller in accordance with the National Electrical Code, Canadian Electrical
Code, European Norms and/or any other local codes that apply.
General Contractor Note: A separate fuse disconnect switch is required for the door controllers. See
job specic wiring diagrams for disconnect and fuse requirements.
1.0 SAFETY WARNING
Enclosure Conduit Connections
TYPE 1, 4 & 4X
(Indoor Use Only)
CAUTION
Non-metallic enclosure does not provide grounding
between conduit connections. Use grounding bushing
and jumping wires.
WARNING
Do not mount controller on or above a combustible
surface.
The conduit hubs are to be connected to the conduit
before being connected to the enclosure.
To maintain the environmental rating of this enclosure,
install in any openings only listed or recognized conduit
hubs with the same environmental ratings as required,
in compliance with the installation instructions of the
device.
53
T&B Conduit Fittings
Rigid and Intermediate Metal Conduit Fittings
Methods of Bonding and Grounding (continued) —
Typical Installations Using Thomas & Betts Bonding and Grounding Wedge
T&B Series 3651
Bonding & Grounding Wedge
(1) T&B Series 142 Locknut
(2) T&B Series 122 Metallic Bushing
(3) T&B Series 3651 Bonding &
Grounding Wedge
(4)T&B Pressure (crimp type)
Terminal Lug.
Grounding electrode
Conductor enclosure
(Rigid Metal Conduit or
Intermediate Metal Conduit)
Service Enclosure
Service Equipment
Bonding Jumper
Equipment Bonding Jumper
Phase Conductors
Grounding electrode
conductor
Threaded Rigid Metal Conduit
or intermediate Rigid Metal Conduit
Sheet Metal Box or
Enclosure with unpunched
concentric or eccentric
rings remaining around
knockout opening.
Ground Bus
Acceptable Method for Bonding
Following
(i) Service Equipment
CEC Rule 10-614
(ii) Bonding for Circuits over 250 volts
CEC Rule 10-614
(iii) Bonding in Hazardous Locations
CEC Rule 18-074
When installed with a bonding jumper,
acceptable method of bonding where
unpunched rings remain around
concentric or eccentric knockouts in
sheet metal boxes or enclosures.
[CEC Rule 10-614].
Suggested Specifications
Bonding and Grounding Wedge
(Series 3650)
Bonding and Grounding Wedges
installed to effectively bond terminating
fitting or metal conduit to a cabinet, box,
enclosure or an auxiliary gutter or to
install bonding jumper around
concentric or eccentric knockouts shall
be of the type as manufactured by
Thomas & Betts—Series 3650.
Bonding and Grounding Wedge
shall be of rugged bronze/tin plated or
steel/electro-zinc plated.
!

2
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
Mount the Landing door Controller
to the hoistway wall.
Use 1/4” inch hardware.
2.0 LANDING DOOR CONTROLLER INSTALLATION
2.1 LANDING DOOR CONTROLLER MOUNTING
Alternate Location
Lowest Landing
Recommended
location 4 Feet
[1 meter]
Operator
Encoder
Floors above
lowest landing
Recommended
locations
Alternate Location
Interlock
SLAVE
Controller
locations
(where
provided)

3
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.2 LANDING DOOR WIRING LAYOUT - STANDARD OPERATORS (OPTION)
Operator
Encoder
Interlock
Operator
Landing
Door
Junction
Box or
Trough
EUD
Hall Pushbuttons
HOISTWAY TROUGH
Door lock contact (DI) and
Door Close Contact (DC)
connect to elevator controller
Landing
Door
Controller
Power

4
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.3 LANDING DOOR WIRING LAYOUT - EXTRA HIGH TORQUE OPERATORS
Operator
Encoder
Interlock
Operator
Landing
Door
Junction
Box or
Trough
EUD
Hall Pushbuttons
HOISTWAY TROUGH
Door lock contact (DI) and
Door Close Contact (DC)
connect to elevator controller
Power
Slave
Controller
Landing
Door
Controller

5
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.4 LANDING DOOR POWER CONNECTIONS
Connect controllers in accordance with local electrical codes.
Power branch circuit should come from machine room disconnect
10 amp circuit for each line of doors. Use #14AWG [2mm]
copper wire for power connection.
• ON/OFF switch disconnects both lines
• If neutral is not used, main disconnect must break both lines.
WARNING
HIGH VOLTAGES
Read Safety Warning before
attempting to use this controller
CONDUIT AND SHIELD
GROUNDING LUG
!
The enclosure supplied is non-
metallic and does not provide
grounding between conduit
connections. Use grounding
bushings or jumper wires.
Power
GND L1 L2 / N
1 Ø Power
208-240V AC
5.5A, 50/60 Hz
Landing
Door
Controller

6
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
D
E
T
A
I
L
A
GND COMM B A 12V
2.5 LANDING DOOR ENCODER
Install and wire encoder same side as the controller. Do not extend the encoder wire.
Shield
White
Ye l l o w
Green
Brown
Landing Door
Encoder
Landing Door
Encoder
ENCODER
Landing
Door
Controller

7
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.6 LANDING DOOR OPERATORS - STANDARD OPERATORS
Wire both door motors in parallel. Use #18AWG [1mm] wire in conduit for motor connection. Do not combine
motor wires with control wires in same conduit.
Note: Low speed winding is not used. Cap black wires separately (R4-R5).
3 2 1
MOTOR
T1
R2
R3
T1
R2
R3
Landing Door
Operator
Landing
Door
Controller
Landing Door
Operator
D
E
T
A
I
L
A
Landing Door
Operator

8
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.7 LANDING DOOR OPERATORS - EXTRA HIGH TORQUE (OPTION)
Use #18AWG [1mm] wire in conduit for motor connection. Do not combine motor wires with control wires in
same conduit. Connect CAN and COMM wires between controllers.
Notes
1. Low speed winding is not used. Cap black wires separately (R4-R5)
2. Use shielded wire or separate conduit for CAN bus connection slave
T1
R2
R3
1
2
3
T1
R2
R3
1
2
3
CANL CANH COMM CANL CANH COMM
MASTER
CONTROLLER
SLAVE
CONTROLLER
Attention!
Sheilded or separate conduit
Extra High Torque
Landing Door Operator

9
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.8 LANDING DOOR EMERGENCY UNLOCKING DEVICE (EUD)
The Emergency Unlocking Device is located on the landing side and contains a toggle switch which must be wired
to the controller.
NOTE: Only in jurisdictions not requiring unlocking devices, a jumper needs to but added in lieu of the EUD
switch.
HDO HDC ZNS EUD STOP AUX1 INPUT
COM V- V+
AUX2
1 2 3 4 5 6 7
Emergency Unlocking Device
Add jumper where EUD’s
are not provided
For automatic door operation,
ALL the EUD switches have to
be in the RESET position as
shown.
(RESET is normally closed)
e EUD indicator will ash ON all controllers in that channel to
indicate there is a SET EUD at another oor.
e EUD and input indicator 4 will go ON solid when the EUD
switch is in the SET position (activated) for the door connected to
that controller.
RESET SET Attention!
When EUD is SET (at any oor)
Doors on the same channel will
not run.
Attention!
Three quick buzzer outputs (from
car controller) indicates the EUD
is set on that channel
Landing Door
Controller

10
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.9 LANDING DOOR ZONE SWITCH (ZNS)
The landing door Zone Switch located in top of interlock box activates the controller for the Landing door at
which the elevator car is located.
HDOHDC ZNS EUD STOP AUX1 INPUT
COM V- V+
AUX2
1 2 3 4 5 6 7
Door Lock Contact (DI)
connect to elevator controller
e ZONE indicator will go ON solid when the
ZNS contact is made for the door connected to
that controller when elevator is at the landing with
retiring cam extended
ZONE turns OFF when the retiring cam lis.
When the retiring cam lis the ZNS contact is
open and the ZONE indicator turns o.
Attention!
The ZONE must be made for
automatic door operation. If ZONE
is not made doors will not run.
e input indicator 3will go ON solid when the
ZNS contact is made for the door connected to
that controller.
Interlock DC contact
Landing Door
Controller
Interlock
DI contact
and ZNS

11
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
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GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.10 LANDING DOOR HALL PUSHBUTTONS
HALL DOOR OPEN BUTTON (HDO) 1
Where provided, wire landing station door OPEN pushbuttons
as shown. When elevator car is within landing ZONE,
pushbutton inputs will be transmitted to the Car Door controller
for connection to elevator control.
HALL DOOR CLOSE BUTTON (HDC) 2
Where provided, wire landing station door CLOSE pushbutton
as shown. When elevator car is within oor ZONE, pushbutton
inputs will be transmitted to the Car Door controller for
connection to elevator control.
DOOR STOP BUTTON (STOP) 5
Where provided, wire landing station door STOP pushbutton as
shown. The door STOP button should be normally open (NO). If
normally closed (NC) set parameter 96 to 01. See DOOR STOP
output for connection to elevator control.
HDCHDO ZNS EUD STOP AUX1 INPUT
COM V- V+
AUX2
12 3 4 5 6 7
STOP
CLOSE
OPEN
e input indicators 12and 5will go ON when the
pushbutton is activated for the door connected to that controller.
Landing
Door
Controller
Landing Station

12
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
2.11 LANDING DOOR LIGHT CURTAIN (OPTIONAL)
Install and wire Landing Door Light Curtain where provided.
Note: V+ to RE contact must close when beams are blocked
RE
8
V+
See job specic
wiring schematic
Landing Door
Landing Door
Light Curtain
Light Curtain
Controller
To landing box
or trough
Power
Landing
Door
Controller
Use N.C. contact

13
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
3.0 CAR DOOR (GATE) CONTROLLER INSTALLATION
3.1 CAR DOOR LOCATION AND WIRING LAYOUT
Mount the Car Door Controller to the car door rail spreader. Mount to same side as the Encoder. Use 1/4”
Hardware.
Car Top
Junction Box
Reversing
Edge
Retiring Cam
Motor
Car Door
Motor
Spreader
Car Door Buzzer
Car Door Controller
Encoder
Light Curtain
Controller

14
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
3.2 CAR DOOR POWER CONNECTIONS
Connect controllers in accordance with local electrical codes.
Power branch circuit should come from machine room disconnect
10 amp circuit for each line of doors. Use #14AWG [2mm]
copper wire for power connection.
• ON/OFF switch disconnects both lines
• If neutral is not used, main disconnect must break both lines.
WARNING
HIGH VOLTAGES
Read Safety Warning before
attempting to use this controller
CONDUIT AND SHIELD
GROUNDING LUG
!
The enclosure supplied is non-
metallic and does not provide
grounding between conduit
connections. Use grounding
bushings or jumper wires.
Power
GND L1 L2 / N
1 Ø Power
208-240V AC
5.5A, 50/60 Hz
Car Door
Controller

15
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
3.3 CAR DOOR ENCODER
Install and wire encoder. Do not extend the encoder wire.
GND COMM B A 12V
Car Door
Encoder
ENCODER
Shield
White
Ye l l o w
Green
Brown
Car Door
Controller

16
FREIGHT DOORS ICAR GATES ICAR ENCLOSURES
TECHNICAL SUPPORT 1-800-787-5020 ext 275
THE PEELLE COMPANY
®
GuideNo.
VERSION:
Date:
254-EN
WIRELESS CONTROLLER & BRIDGE
INSTALLATION & INTERFACE GUIDE
Mar 07 / 2018
3.4 CAR DOOR (GATE) OPERATOR
Use #18AWG [1mm] wire in conduit for motor connection.
Do not combine motor wires with control wires in same conduit.
Note: Low speed winding is not used. Cap black wires separately (T8-T9).
1
2
3
T1
T6
T7
On large car doors
where provided wire
opposite car door
operator in parallel.
Car Door
Operator
Car Door
Controller