Pegasolift OP20 Instruction manual

Pegaso srl
Via del Lavoro 14/16
37045 San Bonifacio (VR)
INSTRUCTION MANUAL FOR USE
AND MAINTENANCE
EQUIPMENT: ORDER PICKER OP20
ORIGINAL INSTRUCTIONS

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MATRIX REVISION OF MANUAL AND ITS
PARTS
MANUAL PARTS Rev. Date Rev. Date Rev. Date
Index 0.0 04/11/2014 1.0 12/11/2019
Chapter 0 0.0 04/11/2014 1.0 12/11/2019
Chapter 1 0.0 04/11/2014 1.0 12/11/2019
Chapter 2 0.0 04/11/2014 1.0 12/11/2019
Chapter 3 0.0 04/11/2014 1.0 12/11/2019
Chapter 4 0.0 04/11/2014 1.0 12/11/2019
Chapter 5 0.0 04/11/2014 1.0 12/11/2019
Chapter 6 0.0 04/11/2014 1.0 12/11/2019
Chapter 7 0.0 04/11/2014 1.0 12/11/2019
Chapter 8 0.0 04/11/2014 1.0 12/11/2019
Chapter 9 0.0 04/11/2014 1.0 12/11/2019
Date 04/11/2014
Signature
If the present document is modied by the manufacturer the customer
is responsible for ensuring only the updated versions of the manual are
actually present in the points of use.
THE OFFICIAL LANGUAGE CHOSEN BY THE MANUFACTURER IS ITALIAN
Non si assumono responsabilità per traduzioni, in altre lingue, non conformi
al signicato originale.

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Index
Matrix of revision of the manual and its parts...............................................................3
Preconditions...............................................................................................................6
1. Purpose of the instruction manual for use and maintenance........................................6
2.Addressee.................................................................................................................6
3.Retention of the instruction manual..........................................................................7
4.Updating the instruction manual................................................................................7
5. How to read the instruction manual.............................................................................8
6. Denitions...................................................................................................................9
7.Pictograms.............................................................................................................10
1.Generalinformations................................................................................................14
1.1 Manufacturer identication data...........................................................................14
1.2 CE marking of the equipment.............................................................................15
1.3 Flow chart.............................................................................................................15
1.4 Additional plates...................................................................................................16
1.5 Declarations..........................................................................................................17
1.6 Safety rules...........................................................................................................18
1.7 Information on technical assistance......................................................................18
2. Safety.........................................................................................................................19
2.1 General safety warnings........................................................................................19
2.2 OP20/41 intended use...........................................................................................21
2.3 OP20/51 - OP20/61 intended use..........................................................................21
2.4 Contraindications of use.......................................................................................28
2.5 Residual risks.......................................................................................................28
3. Installation................................................................................................................31
3.1 Transportation and handling................................................................................31
3.2 Storage.................................................................................................................31
3.3 Load tests.............................................................................................................31
4. Use of the equipment................................................................................................32
4.1 Equipment description...........................................................................................32
4.2 Dimensions...........................................................................................................38
4.3 Environmental conditions......................................................................................41
4.4 Technical data.......................................................................................................41
4.5 Standard supply....................................................................................................41

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4.6 Operation..............................................................................................................41
5. Maintenance.............................................................................................................46
5.1 Maintenance status...............................................................................................46
5.2 Special precautions...............................................................................................48
5.3Cleaning...................................................................................................................48
5.4 Wear materials......................................................................................................48
6. Accessories and spare parts..................................................................................49
6.1Assistance................................................................................................................49
6.2 Spare parts...........................................................................................................49
7. Additional instructions............................................................................................60
7.1 Waste disposal.....................................................................................................60
7.2 Safe working procedures......................................................................................60
Attachments.......................................................................................................61

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Techical drawings................................................................. ......................................61
Preconditions
1. Purpose of the instruction manual for use and maintenance
This manual was create to provide the user with general knowledge of the equipment
and to allow its use in safe conditions.
This Instruction Manual is an integral part of the equipment and is intended to provide all
the information necessary for:
• The handling of the equipment, packaged and unpacked in safety conditions;
• The correct installation of the equipment;
• Knowledge of the technical specications of the equipment;
• The in-depth knowledge of its operation and its limits;
• Its correct use in safety conditions;
• Carry out maintenance and repair operations correctly and safely.
This document assumes that, in the companies where the equipment is destined, the
current safety and hygiene regulations are observed.
The responsible manager has the obligation, according to the regulations in
force, to read carefully the contents of this Instruction Manual and to make it
read to the suppliers and maintenance personnel, for the parts that are theirs.
The instructions, documentation and drawings contained in this Manual are of a reserved
technical nature, strictly owned by the Manufacturer, therefore, apart from the purposes
for which it was produced, any reproduction, both integral and partial, of the content and
/ or format, must be take place with the prior consent of the Manufacturer.
2. Adressee
This Instruction Manual is intended for the installer, the operator / user and the qualied
personnel authorized to use and maintain the equipment.
The equipment is intended for industrial use, so its use is reserved for authorized
personnel. Authorized personnel are each person authorized by the company to use the
machine. The equipment is intended for industrial use, so its use is reserved for authorized
personnel in particular who:
• Have completed the age of majority;
• They are physically and psychically t to perform work of particular technical difculty;
• Have been adequately instructed on the use and maintenance of the equipment;
• They have been judged suitable by the employer to carry out the task assigned to him;
• They are able to understand and interpret the operator’s manual and safety regulations;
• They know the emergency procedures and their implementation;
• Have included the operating procedures dened by the Equipment manufacturer.
• For the use of this type of equipment, they have been specially trained according to the
provisions of current legislation.
• They have been trained for the use of PPE of III cat. which protection devices for
working at height

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It is completely the responsibility of the company to ensure that the authorized person has
carefully read and understood this manual and the safety precautions listed here. The
authorized person must not operate the machine unless: she / he has read, understood
and practiced the principles of the machine safety operations contained in this operating
maual.
The fundamental principles to be understood are:
1. Avoid dangerous situations
2. Always carry out an inspection before operating the machine
3. Always test functionalities before operating the machine
4. Inspect the work space and remove any obstacles
5. Use only the machine if you accept the following principles:
• Read, understand and follow the manufacturer’s instructions and safety regulations
• Read the safety rules of this manaule and the safety labels
• Read, understand and follow operator safety regulations and work space regulations
• Read, compute and follow all government regulations
The term QUALIFIED / SPECIALIZED PERSONNEL refers to personnel
who, as a result of training and professional experience, have been
expressly authorized to perform the installation, use and maintenance of
the equipment.
3. Retention of the instruction manual
The Instruction Manual must be carefully preserved and must accompany the equipment
in all the passages that it may have during its life cycle.
Storage should be favored by handling it with care, with clean hands and not depositing
it on dirty surfaces.
They must not be removed, torn or arbitrarily modied of the parts.
The Manual should be stored in an environment protected from moisture and heat and
in the vicinity of the equipment to which it refers.
4. Updating the instruction manual
The Manufacturer is only responsible for the Instructions written and validated by the
same (Original Instructions); any translations MUST always be accompanied by the
original instructions, in order to check the correctness of the translation. In any case,
the Manufacturer is not responsible for translations not approved by the Manufacturer,
therefore if an inconsistency is detected, attention must be paid to the original language
and eventually contact the Manufacturer’s sales ofce, which will make the changes
deemed appropriate.
The Manufacturer reserves the right to make changes to the project, changes /
improvements to the equipment and updates to the Instruction Manual without prior
notice to the Customers.
However, in the event of modications to the equipment installed at the Customer,
agreed with the Manufacturer and involving the adaptation of one or more chapters of

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the Instruction Manual, the Manufacturer shall send the Client the parts of the Instruction
Manual involved in the modication, with the new model of global revision of the same.
It will be the Customer’s responsibility, following the instructions that accompany the
updated documentation, to replace in all the copies owned the parts no longer valid with
the new ones.
5. How to read the instruction manual
The manual is divided into chapters, each of which is dedicated to a specic category of
information and then addressed to the operators for whom the related skills have been
dened.
To facilitate the immediacy of understanding the text, terms, abbreviations and pictograms
are used, the meaning of which is indicated in Paragraph 7.
Numbering of the gures
Each gure is numbered progressively. The numbering is constructed as follows:
Figure 0.1.2
Figure 0 . 1 . 2
↓.↓.↓
Chapter . Paragraph . Progressive number
The progressive number starts again from 1 to each new paragraph.
Numbering of the tables
Each table is numbered progressively. The numbering is constructed as follows:
Table 0-1.2
Table 0 - 1 - 2
↓ ↓ ↓
Chapter - Paragraph . Progressive number
The progressive number starts again from 1 to each new paragraph.
ABBREVIATIONS
Chap. = Chapter
Par. = Paragraph
Sect. = Section
P. = Page
Fig. = Figure
Tab. = Table

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Unit of measure
The units of measurement present are those provided for by the International System (SI).
Fundamental quantities Unit of measure Symbol
Time interval second s
Length meter m
Mass kilogram kg
Temperature Kelvin K
Mechanical quantities Unit of measure Symbol Conversion
Strength newton N 1 N = 1 kg m s-2
6. Denitions
MACHINE DIRECTIVE 2006/42 / EC (Article 2 Denitions)
MANUFACTURER A natural person or legal entity designing and / or constructing a
machine or a partly completed machinery which is the subject of this Directive and is
responsible for the conformity of the machinery or quasi-machine with this Directive for
the purpose of placing it on the market under its own name or with your own brand or
for personal use. In the absence of a manufacturer as dened above, a natural or legal
person who places a machine or a partly completed machinery on the market or puts into
service the subject of this Directive shall be deemed to be a manufacturer.
PLACING ON THE MARKET First making available, within the Community, for payment
or free of charge, a machine or a quasi-machine for distribution or use.
COMMISSIONING First use, in accordance with its destination within the Community, of
a machine covered by this Directive.
LIFTING ACCESSORIES Components or equipment not connected to lifting machines,
which allow the load to be taken, placed between the machine and the load or on the load
itself, or destined to become an integral part of the load and to be placed on the market
separately. Also the harnesses and their components are considered lifting accessories.
ANNEX I MACHINE DIRECTIVE 2006/42 / EC (page 1.1.1 Denitions)
DANGER A potential source of injury or damage to health.
HAZARDOUS AREA Any area inside and / or near an equipment where the presence of
a person constitutes a risk to the safety and health of that person.
EXPOSED PERSON Any person who is completely or partially in a dangerous area.

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OPERATOR The designated person / people to install / operate / regulate / clean / repair
/ move equipment and perform maintenance.
RISK Combination of the likelihood and severity of an injury or damage to health that
may arise in a dangerous situation.
REPAIR Element of the equipment used specically to guarantee protection through a
material barrier.
PROTECTION DEVICES Device (different from a repairing) that riduces the risk, alone
or associated with a repairing.
INTENDED USE The use of equipment according to the information provided in the
instructions for use.
INCORRECT USE REASONABLY FORESEEABLE Use of the equipment in a manner
other than that indicated in the instructions for use, but which may derive from easily
predictable human behavior.
RESIDUAL RISKS Risks that remain despite the integrated protection measures adopted
in the design of the equipment and in spite of the protections and complementary
protection measures adopted.
7. Pictograms
Generality
The pictograms must be applied in areas where they are easily visible and readable
by anyone approaching and at a point where the person can react promptly to take the
necessary actions to avoid the danger.
When possible, they must be applied in areas protected from the risk of damage,
abrasion, chemical aggression, dust or anything else that alters the visibility and reading.
The temperature range of use goes from +5° C to + 40° C provided there is no uneven
distribution of temperatures that negatively affects the thermal expansion of the material.
The surfaces on which the pictograms are applied must be clean, smooth and free from
grease, oils or chemicals that reduce their adhesion.
The standard provides that the safety pictograms are regularly checked and cleaned
to ensure good readability at a safe distance. When products are subjected to extreme
environmental conditions or when the safety pictograms no longer comply with the
required visibility conditions, they must be replaced.

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1
2
Component opening system for
maintenance
2Do not stand under the raised cab
Danger crushing

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3 Danger crushing
4
WARNING
WARNING! By law, you must be trained
to operate this forklift. You or those close
to you can be seriously injured or even
killed if you do not use the forklift correctly.
Follow the instructions and hazard
statements in the operating manual.
Inspect the cart before starting work and
make sure it is in good condition.
5 - 13 Emergency button
6 - 13 On / off button
7 ID plate
8

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9 Anchoring points to lift the machine
10
Falling objects or lowering platforms can
cause serious injury or death.
DO NOT STAY UNDER THE PLATFORM
During the service, it supports the platform
so it will not fall.
11
WARNING: Avoid being crushed. Keep
your head, arms, hands, legs and feet in
the platform area.
Anti-tipping and falling from the platform
can cause serious injury or even death.
Use extreme attention near the shelf.
12
WARNING:
OP20/41 maximum load capacity with
max. 2 operators
4
WARNING:
OP20/51 maximum load capacity with max.
1 operator
3
WARNING:
OP20/61 maximum load capacity with
max. 1 operator

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1. General information
1.1 Manufacturer identication data
Manufacturer Pegaso srl
Administrative legal headquarters Viale del lavoro 14/16 - 37045 San
Bonifacio (VR)
Telephone [phone]
Fax [phone]
E-Mail [email protected]
After-sales service for spare parts [phone]
Call center [phone]
Contacts [phone]
1.2 CE marking of the equipment
Each equipment is identied by a CE plate on which the reference data of the same
are indelibly marked. For any communication with the manufacturer or service centers
always quote these references.
OP20/40
kg 500
kg 1934
00000
24V
kg 251
kg 288
mm 4000
500
H
600
Q
Q:
H:
MODELLO
MODEL
NUMERO DI SERIE
SERIAL NUMBER
PORTATA NOMINALE
RATED CAPACITY
ALTEZZA DI SOLLEVAMENTO
LIFTING HEIGHT
MASSA SENZA BATTERIA
WEIGHT WITHOUT BATTERY
TENSIONE BATTERIA
BATTERY VOLTAGE
MASSA MIN BATTERIA
MIN BATTERY WEIGHT
MASSA MAX BATTERIA
MAX BATTERY WEIGHT
Pegaso srl, Via del Lavoro, 14 - Z.A. Est - 37047 San Bonifacio (VR) - Italy
Tel. [phone] - FAX [phone] MADE IN ITALY
2019
ANNO DI COSTRUZIONE
CONSTRUCTION YEAR
41
Complete the plate data as required by the manufacturer

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1.3 Flow chart
Residual capacity
OP20/41 DUPLEX

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Residual capacity
OP20/51 TRIPLEX
Residual capacity
OP20/61 TRIPLEX
1.4 Additional plates
EN13155 standard:
1) Do not allow people to walk or stay in dangerous areas
2) The nature of the loads that can be moved by the equipment are the following:

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- the machine can carry only one operator
- the individual packages loaded can not be more than 25 kg
- the dimensions of the packages must be contained in the dimensions of the cabin
1.5 Declaration
Nombre del fabricante
Via del Lavoro, 14
37047 - San Bonifacio (VR)
ITALY
Dirección del fabricante
inglese
francese
tedesco
spagnolo
Modelo
Altre Direttive applicate
Other directives applied
Autres directives appliquées
Andere Richtlinien angewendet
Otras directivas aplicadas
EC type-examination of machine type Annex IV - 17
Examen CE de type du type de machine Annexe IV - 17
EG-Baumusterprüfung des Maschinentyps Anhang IV - 17
Examen de tipo CE del tipo de máquina Anexo IV - 17
Amministratore-General Manager-Gérant-Manager
Person authorized to complete the relevant technical documentation
and sign this declaration
"Personne autorisée à compléter la documentation technique pertinente
et signez cette déclaration "
Person, die berechtigt ist, die relevante technische Dokumentation auszufüllen
und unterschreibe diese Erklärung
Persona autorizada para completar la documentación técnica pertinente
y firmar esta declaración
DICHIARAZIONE CE DI CONFORMITÀ – EC DECLARATION OF CONFORMITY
DECLARATION CE DE CONFORMITÈ – EG KONFORMITÄTSBESCHEINIGUNG
DECLARACION CE DE CONFORMIDAD
Direttiva (Directive/Directive/Direktive/Directiva) 2006/42/CE
Allegato (Annex/Joint/Anhang/Adjunto) II A
Nome del fabbricante
Name of manufacturer
PEGASO S.R.L.
Nom du fabricant
Name des Herstellers
Indirizzo del fabbricante
Address of manufacturer
Adresse du fabricant
Adresse des Herbstellers
Descrizione prodotto/uso previsto
Carrello elevatore con postazione di lavoro sollevabile
Lifting machine with picking platform
Gerbeurs électronique avec poste de travail élévable
Elektro Stapler Workstation mit Hebe
Apiladores con elevación de estación de trabajo
Modello
Model
OP20/61
Modèle
Modell
Die Datei wird bei schriftliche Anfrage bei:
2014/30/EU
Esame CE del tipo di macchina Allegato IV - 17
Prodotto a - Made in - Fabriqué à - Hergestellt in - Fabricado en
Data
– Date – Le – Datum
San Bonifacio - Verona - ITALY
13 luglio 2018
Cert. 20377
VENETA ENGINEERING srl
CE 0505
Via Lovanio 8/10 - Verona
ITALY
El dossier técnico está a disposición de la autoridad en caso de su requerimiento po escrito:
Persona autorizzata a compilare la relativa documentazione tecnica
e firmare la presente dichiarazione
E alle seguenti norme -
and the following standards - et aux normes suivantes -
EN 3691-1, EN 3691-3, EN
4413, EN 60204
Die erklarung entspict den folgenden normen - y a las siguentes normas
Il fascicolo macchina e' a disposizione delle autorità in caso di richiesta scritta presso:
PEGASO S.R.L.
Via del Lavoro, 14 37047 -
San Bonifacio (VR) ITALY
The technical file is a disposal to the authorities in case of written demand in:
Le dossier technique est à disposition des autorités dans le cas de demande par écrit près:
Elisabetta Nardi
Via del Lavoro, 14 Z.A. Est San Bonifacio (VR) Tel. [phone]
Fax [phone] P. IVA IT 02692480235 e-mail: [e-mail]
OP20/40
OP20/41
FAC-SIMILE

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1.6 Safety rules
The equipment has been designed according to the Technical Standards listed below
REGULATION Title
UNI EN ISO 12100 Safety of machinery - General principles of design - Risk
assessment and risk reduction
UNI EN ISO 3691-3
Industrial Trolleys - Safety Requirements and Verication -
Part 3: Additional Requirements for Elevated Forklift Trolleys
and Trolleys Specically Designed to Drive with High Loads
UNI EN ISO 3691-1
Industrial trolleys Safety requirements and verication Part
1: Motorized industrial trucks, excluding those without driver,
telehandlers and load carriers
EN 60204 Electrical equipment
1.7 Information on technical assistance
The equipment is covered by warranty, as provided for in the general conditions of sale. If
during the period of validity malfunctions or faults in parts of the equipment occur, which
fall within the cases indicated by the warranty, the Manufacturer, after the appropriate
checks on the equipment, will repair or replace the defective parts.
It is recalled that modications made by the user, without the express written authorization
of the manufacturer, will void the warranty and relieve the manufacturer from any liability
for damage caused by a defective product.
This applies in particular when the aforesaid modications are performed on the safety
devices, degrading their effectiveness. The same considerations apply when using non-
original spare parts or parts other than those explicitly indicated by the manufacturer as
“safety devices”.
We therefore recommend that our customers contact our Service Department before
carrying out the aforementioned work on the equipment.
Any faults evidently and visibly present at the time of delivery of the product (aesthetic
defects on visible parts, breakages, dents, malfunctions, missing parts, etc.) must be
immediately reported to the company.
The Manufacturer is not liable for defects not reported by the customer at
the time of delivery.

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2. Safety
2.1 General safety warnings
Before operating the equipment, carefully read the instructions contained in
this manual and carefully follow the instructions contained therein.
The manufacturer has made every effort to design this equipment to make it as safe as
possible.
With this assumption, the equipment has been equipped with all the protections and
safety devices deemed necessary and equipped with sufcient information to be used
safely and correctly.
To this end, for each human-equipment interaction, when necessary, the following
information has been indicated:
• Minimum qualication of the requested operator.
• Number of operators required.
• State of the equipment.
• Residual risks.
• Personal protection means necessary or recommended.
• Prevention of human errors.
• Bans / obligations related to reasonably foreseeable misconduct.
It is however essential to diligently follow the following indications:
• Avoid using clothes with hooks that can remain attached to parts of the equipment.
• Avoid using ties or other uttering clothing.
• Avoid wearing bulky rings or bracelets that may catch hands on the equipment’s organs.
The following are the prevention measures “designed to improve safety systems for
operating conditions and above all for the risk of accidental loss of stability (overturning)”:
• control and regulation of the maximum speed or of the braking force in relation to the
various lifting heights in travel and out of stroke;
• device limiting the maximum translation speed with a contrasted guide (trajectory
controlled by the side wheels placed at the base of the trolley that go against the metal
guides placed at the base of the shelves);
• device limiting the maximum translation speed with inductive guidance (trajectory
controlled by a sensor placed under the carriage that detects the magnetic eld
generated in a conductor buried in the oor);
• automatic end-of-travel braking and / or increased emergency braking with inductive
guidance;
• performance limiting device and / or impediment to running if the passive systems are
not in the correct position;
• lifting blocking devices at certain levels of the upright;
• chains loosening control sensors;
• any contact sensor placed on the roof of the cab against downward bumps;

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• performance limiting device according to the steering angle “.
Furthermore, when necessary, in the Manual further recommendations by the user will
be specied on the preventive measures, on the personal means of protection, on the
information suitable to prevent human errors and on the prohibitions relating to behaviors
that are not permitted but reasonably foreseeable.
In any case, the user can suitably integrate the information provided by the manufacturer
with additional work instructions to contribute to the safe use of the equipment, obviously
not in contrast with what is reported in this Instruction Manual.
The manufacturer is relieved of all responsibility for damage caused by the equipment
to persons, animals or property in the event of:use of equipment by inadequately trained
personnel;
• improper use of the equipment;
• deciencies in planned maintenance;
• unauthorized changes or interventions;
• use of non-original or non-specic parts for the model;
• total or partial failure to comply with the instructions;
• use contrary to specic national regulations;
• calamity and exceptional events;
General requirements
The instruction manual must always be available to the operator at the workplace. The
user must promptly inform the employer or his direct superior on any defects or anomalies
presented by the device.
Inspections and checks
The checks must be carried out by an expert; they must be of a visual and functional nature,
with the aim of guaranteeing the safety of the equipment.
They include:
• verication of all load-bearing structures, which must not show any cracks, breakage,
damage, deformation, corrosion, wear or alteration with respect to the original characteristics;
• verication of all the safety devices installed on the equipment;
• verication of all connections with pins and screws;
• verication of the tensioning of the lifting chains
• check the state of charge and storage of the battery
• check wheel wear status
• verication of the systems for closing the access door on the platform
• verication of the functioning of all the safety devices present.
The results of this verication must be reported on a specic sheet.
In the event that the technician responsible for carrying out the verication nds cracks or
dangerous anomalies he must:
• put the equipment out of service and make the necessary checks and / or repairs.