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Author: TLe Code-Revision: D23399-0 Date: 8.1.2015
Copyright 2013 © Pemamek Oy Ltd This document is confidential and can neither be copied nor communicated to any third
person without written consent of Pemamek Ltd.
Any use of this document is subject to prior written permission of Pemamek Ltd. Title to this document belongs to Pemamek
Ltd.
TABLE OF CONTENTS
Table of Contents.......................................................................................................3
1Introduction..........................................................................................................5
1.1 Contact information................................................................................6
2Safety..................................................................................................................7
2.1 General Information...............................................................................7
2.2 Safety Instructions .................................................................................8
2.3 Safety related functions........................................................................12
3Technical Information ........................................................................................13
3.1 Machine structure ................................................................................13
3.2 Technical Data.....................................................................................14
3.2.1 Mechanical characteristics.................................................................14
3.2.2 Electrical characteristics ....................................................................14
3.2.3 Noise level.........................................................................................14
3.3 Machine plate.......................................................................................15
4Installation and Commissioning .........................................................................16
4.1 Handling and storing............................................................................16
4.2 Installation and start-up........................................................................16
5Operating Instructions........................................................................................17
5.1 Safety functions ...................................................................................18
5.1.1 Emergency stop function ...................................................................18
5.1.2 Emergency stop reset........................................................................18
5.1.3 Control panel in MC1.........................................................................18
5.1.4 Control panel RCA1...........................................................................20
5.1.5 Welding control..................................................................................22
5.1.6 Flux system control............................................................................23
5.2 Adjustments.........................................................................................24
5.2.1 Flux heating adjustment.....................................................................24
5.2.2 Adjusting contact jaw nozzle..............................................................25
5.2.3 Adjusting wire feeder.........................................................................25
5.2.4 Adjusting wire straightener.................................................................26
6Operation and programming functions...............................................................27
6.1 System overview WeldControl 500.......................................................27
6.1.1 Startup...............................................................................................27
6.1.2 Shutting down....................................................................................27
6.1.3 MAF...................................................................................................28
6.2 User interface pages and functions......................................................29
6.2.1 Sidebar and general UI functions.......................................................29
6.2.2 Start page..........................................................................................30
6.2.3 Operator page ...................................................................................32
6.2.3.1 Operator page; Joint tracking tab...........................................33
6.2.3.2 Operator page: META settings...............................................35
6.2.3.3 Operator page: multi-pass tab................................................37
6.2.3.4 Operator page: position tab ...................................................38
6.2.3.5 Operator page: settings tab ...................................................39
6.2.4 Work cycle page................................................................................41
