3
Author: TLe Code-Revision: D23000-0 Date: 8.1.2015
Copyright 2013 © Pemamek Oy Ltd This document is confidential and can neither be copied nor communicated to any third person without written
consent of Pemamek Ltd.
Any use of this document is subject to prior written permission of Pemamek Ltd. Title to this document belongs to Pemamek Ltd.
TABLE OF CONTENTS
Table of Contents.......................................................................................................3
1Introduction..........................................................................................................5
1.1 Contact information................................................................................6
2Safety..................................................................................................................7
2.1 General Information...............................................................................7
2.2 Safety Instructions .................................................................................8
2.3 Safety related functions........................................................................13
3Technical Information ........................................................................................14
3.1 Machine structure ................................................................................14
3.2 Functional Description..........................................................................17
3.3 Technical Data.....................................................................................21
3.3.1 Mechanical characteristics.................................................................21
3.3.2 Electrical characteristics ....................................................................21
3.3.3 Noise level.........................................................................................21
3.4 Machine plate.......................................................................................22
4Installation and Commissioning .........................................................................23
4.1 Handling and storing............................................................................23
4.2 Installation and start-up........................................................................23
5Operating Instructions........................................................................................24
5.1 Safety functions ...................................................................................25
5.1.1 Emergency stop function ...................................................................25
5.1.2 Emergency stop reset........................................................................27
5.2 Control functions..................................................................................28
5.2.1 Control panel in MC1.........................................................................28
5.2.2 Control panel OP1.............................................................................30
5.2.2.1 OP1 Touch panel structure....................................................32
5.2.2.2 Welding information...............................................................33
5.2.2.3 Work piece diameters............................................................34
5.2.2.4 Alarms...................................................................................35
5.2.2.5 Service ..................................................................................36
5.2.2.6 Touch panel security functions...............................................37
5.2.3 Control panel in MC11 and MC21......................................................38
5.2.4 Control panels RC11 and RC21.........................................................39
5.2.5 Welding control with touch screen OP11 and OP21...........................40
5.2.6 Flux system control............................................................................41
5.3 Adjustments.........................................................................................42
5.3.1 Flux heating adjustment.....................................................................42
5.3.2 Change of wire and adjustments of wire feeding system....................42
5.3.3 Adjusting contact jaw nozzle..............................................................43
5.3.4 Adjusting wire feeder.........................................................................43
5.3.5 Adjusting wire straightener.................................................................44
6Operation and programming functions...............................................................45
6.1 System overview WeldControl 500.......................................................45
6.1.1 Startup...............................................................................................45
6.1.2 Shutting down....................................................................................45
6.1.3 MAF...................................................................................................46
6.2 User interface pages and functions......................................................47
