PENKO 1020 Series User manual

1020 Check Weigher
1
PENKO Engineering B.V.
Your Partner for Fully Engineered Factory Solutions
Manual:
1020 Supplement Check Weigher Controller

1020 Check Weigher
2
Table of Contents
1Introduction ..............................................................................................................................3
2Indication of display..................................................................................................................4
3Configure and control ...............................................................................................................6
3.1 PENKO configuration software..........................................................................................6
3.2 Device ................................................................................................................................8
3.3 Industrial protocols..........................................................................................................13
4Parameters..............................................................................................................................14
4.1 Configuration parameters ...............................................................................................14
4.2 Recipe parameters...........................................................................................................16
4.3 Live process parameters..................................................................................................17
5Inputs and outputs..................................................................................................................18
5.1 Inputs...............................................................................................................................18
5.2 Outputs............................................................................................................................18
6Printer Ticket...........................................................................................................................19
7Program basics........................................................................................................................20
7.1 Static check mode, Reject mode set to Time ..................................................................20
7.2 Static check mode, Reject mode set to Photocell...........................................................20
7.3 Dynamic check mode, Reject mode set to Time .............................................................21
8Default settings.......................................................................................................................22

1020 Check Weigher
3
1Introduction
This manual is applicable for the following Check Weigher devices:
•1020 CHK
•1020 CAN-RS232-RS422 CHK
•1020 Profibus CHK
To configure and control the Belt Weigher, the following options are available:
Full control:
•PENKO Pi Mach II software
•PENKO PDI Client software
•Modbus protocol
•Profibus protocol
•EtherNet/IP protocol
•ASCII protocol
Basic control:
•Fins protocol*
•PENKO TP protocol*
* Register functions not available
Note:
This manual does not describe the basic functionality of the device. Consult the device manual
for this.

1020 Check Weigher
4
2Indication of display
1
Current selected recipe
6
Total correct product weight
2
Zero active
7
Inputs 1, 2, 3
3
Tare active
8
Value
4
Weigher stable
9
Status Indications
5
Total correct product amount
Options for indication 2nd screen
Use the LEFT or RIGHT key to switch between the four main screens.
The 2nd screen shows the flow as the largest indication.
or
2
3
7
4
8
1
5
6
9

1020 Check Weigher
5
5a
Currently selected low level from
recipe
5b
Currently selected high level from
recipe
Status Indications:
Start
Reject – reject output active
Low – last checked value was too
low
Busy – check weighing in
progress
OK – last checked value was ok
Alarm – alarm output active
High – last checked value was too
high
Transport – transport belt running
5a
6a
9

1020 Check Weigher
6
3Configure and control
To configure and control the Check Weigher, the following options are available:
•PENKO configuration software
•Device
•Industrial protocols
3.1 PENKO configuration software
PENKO Pi Mach II and PENKO PDI Client can be downloaded from www.penko.com
USB driver and user manual are included in the download
Pi Mach II supports USB and Ethernet connection. PDI Client is USB only.
Consult the manuals on how to install and connect to the device.
In the tree structure of the device, the configuration parameters are found at:
PENKO - PENKO 1020 - System Setup - Configuration
Configuration parameters
The parameters are explained in chapters 4

1020 Check Weigher
7
In the tree structure of the device, the recipe parameters are found at:
PENKO - PENKO 1020 - Recipe
Recipe parameters
The parameters are explained in chapters 4

1020 Check Weigher
8
3.2 Device
Configuration
Select System Setup from the Main Menu and press Enter.
Select Configuration from the System Setup Menu and press Enter.
The following error is visible if no configuration is present.

1020 Check Weigher
9
Press Enter to start with default values.
When pushing the LEFT key, the help text of the parameter is shown.
Below the example of a help text for the parameter Check Mode.
The parameters are explained in chapters 4

1020 Check Weigher
10
Recipe
Select Recipe from the Main Menu and press Enter.
Select Recipe and press Enter.
Enter the recipe that you want to edit and press Enter.
A maximum of 10 recipes can be stored.