PennEngineering Haeger 824 WindowTouch-4e User manual

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824 WindowTouch4e
Operation Manual

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© 2012 HAEGER, INC. All rights reserved. No part of this work may be reproduced, copied, adapted, or
transmitted in any form or by any means without written permission from HAEGER, INC. HAEGER, INC
makes no representation or warranties with respect to the contents hereof and specifically disclaims any
implied warranties of merchantability or fitness for any particular purpose. Further, HAEGER, INC
reserves the right to revise this publication and to make changes from time to time in the content
hereof without obligation to notify any person of such revision or changes.
Table of Contents
SECTION 1 - INTRODUCTION........................................................................................................ 7
Congratulations!.............................................................................................................................7
Haeger Locations Worldwide .........................................................................................................7
Statement of Foreseen Use............................................................................................................9
Safety Information (also see section 3)..........................................................................................9
Customer Service (also see section 6) ............................................................................................9
Responsibilities of the Operator.....................................................................................................9
Responsibilities of the Service Technician................................................................................... 10
Quality of Parts & Fasteners........................................................................................................ 10
Basic data sheet........................................................................................................................... 11
Illistration of safety notes............................................................................................................ 12
Details of location in the documentation.................................................................................... 13
Safety precautions and warnings ................................................................................................ 14
SECTION 2 - INSTALLATION........................................................................................................ 15
Handling....................................................................................................................................... 15
Recommended Safe Work Zone.................................................................................................. 16
Skid removal ............................................................................................................................... 17
Machine setup............................................................................................................................ 18
Main power set-up ...................................................................................................................... 20
Machine operator basic controls................................................................................................. 21
Testing of the electrical set-up.................................................................................................... 23
The Upper Tool Holder ................................................................................................................ 25
The Turret Insertion System (T.I.S.)............................................................................................. 26
Tooling storage............................................................................................................................ 27
Quick mount mutli-shuttle .......................................................................................................... 28
Quick mount TIS-3 ....................................................................................................................... 29
Quick Mount Auto Tooling .......................................................................................................... 30
Modular Auto Feed System (MAS 350) ....................................................................................... 31
Conductive mode set-up procedure ................................................................................... 32
Getting started –Before you turn on the machine ............................................................... 32
Setting the machine............................................................................................................... 32
Checking the up travel & insertion ........................................................................................ 32
Non-conductive mode set-up procedure ............................................................................ 34

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Getting started –Before you turn on the machine ............................................................... 34
Setting the machine............................................................................................................... 34
Checking the up travel & insertion ........................................................................................ 34
SECTION 3 –HAEGER SAFETY SYSTEM........................................................................................ 36
Safety system description............................................................................................................ 37
Conductive Mode ........................................................................................................................ 37
Non-conductive mode................................................................................................................. 37
How the safety system works...................................................................................................... 37
Lockout-Tagout............................................................................................................................ 39
Fire Safety Equipment ................................................................................................................. 42
Safety Awareness & Residual Risks .................................................................................... 43
Introduction ........................................................................................................................... 43
1. Situations and Actions to Avoid......................................................................................... 43
2. Residual Safety Risks.......................................................................................................... 43
Operator Safety Awareness & Residual Risks........................................................................ 44
Maintenance Safety Awareness & Residual Risks ................................................................. 46
Safety System Tests........................................................................................................... 47
Step 1: Safety switch test procedure..................................................................................... 47
Step 2: conductive mode test ................................................................................................ 49
Step 3: Non-conductive mode test ........................................................................................ 51
SECTION 4 –TOUCH SCREEN OPERATION (Step by Step Demo)................................................... 53
Window Touch-4e - Introduction ................................................................................................ 53
Touch Screen Hierarchy Overview .............................................................................................. 54
Quick Run Step by Step Demo ........................................................................... 56
User Login.................................................................................................................................... 57
Password...................................................................................................................................... 57
Input 1: Station............................................................................................................................ 58
Input 2: Material.......................................................................................................................... 58
Input 3: Fastener ......................................................................................................................... 58
Input 4: Unit & Size...................................................................................................................... 59
Input 5: Insertion Values ............................................................................................................. 59
Force (LBS) ............................................................................................................................. 59
Dwell (Sec).............................................................................................................................. 60
Up Travel (%).......................................................................................................................... 60
Input 6: MAS Values .................................................................................................................... 60
Eject Time (Sec)...................................................................................................................... 60
Vibration (%) .......................................................................................................................... 61
Vibration Time (Sec)............................................................................................................... 61
Input 7: Quality Control............................................................................................................... 61
Tooling Protection System (TPS)............................................................................................ 61
Fastener Length ..................................................................................................................... 62
Fastener Detection................................................................................................................. 62
Input: Status ................................................................................................................................ 62
Clamp ..................................................................................................................................... 62
Vacuum .................................................................................................................................. 63

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Tooling ................................................................................................................................... 63
Modular Auto Feed System (MAS)......................................................................................... 63
Eject Fastener......................................................................................................................... 64
Setup Stroke........................................................................................................................... 64
Programs Setup Step by Step Demo .................................................................... 66
User Login.................................................................................................................................... 68
Password...................................................................................................................................... 68
Programs...................................................................................................................................... 69
Create New Program ................................................................................................................... 69
Program Name............................................................................................................................. 69
New Customer............................................................................................................................. 70
Program Notes............................................................................................................................. 70
Fastener Differentiation .............................................................................................................. 70
Program Wizard (Automatic or Manual, Station 1 of 4).............................................................. 71
1. Preset: ................................................................................................................................ 71
Library............................................................................................................................. 71
Part Material................................................................................................................... 71
2. Fastener: ............................................................................................................................ 71
Manufacturer.................................................................................................................. 71
Type ................................................................................................................................ 72
3. Size ..................................................................................................................................... 72
Unit of Measure.............................................................................................................. 72
Fastener Length.............................................................................................................. 72
Part Identification........................................................................................................... 72
4. Select Tooling Type ............................................................................................................ 73
Program Wizard (Manual, Station 2 of 4).................................................................................... 73
Program Wizard (Manual, Station 3 of 4).................................................................................... 75
Program Wizard (Manual, Station 4 of 4).................................................................................... 76
Add Insertion Group (Station 1) .................................................................................................. 78
Amount .................................................................................................................................. 78
Part Image.............................................................................................................................. 79
Location: USB HDD................................................................................................................. 79
Select Insertion Points ........................................................................................................... 80
Add Insertion Group (Station 2) .................................................................................................. 81
Add Insertion Group (Station 3) .................................................................................................. 83
Add Insertion Group (Station 4) .................................................................................................. 85
Insertion Group Program Correction Example (Station 3) .......................................................... 88
Save Program............................................................................................................................... 91
Run Program Step by Step Demo........................................................................... 92
User Login.................................................................................................................................... 94
Password...................................................................................................................................... 95
Production Run Overview............................................................................................................ 96
Batch Size..................................................................................................................................... 96
Parts Completed.......................................................................................................................... 96
MAS Vibration (%) ....................................................................................................................... 96
MAS.............................................................................................................................................. 96

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Preview........................................................................................................................................ 96
Station 1 Insertion –Start Production......................................................................................... 97
Setup Stroke........................................................................................................................... 97
Adjusting Insertion Values ..................................................................................................... 98
Another Setup Stroke Is Required After Adjustments........................................................... 99
Station 2 Insertion ..................................................................................................................... 102
Station 3 Insertion ..................................................................................................................... 105
Station 4 Insertion ..................................................................................................................... 108
SECTION 5 - OPTIONS ...............................................................................................................112
SECTION 6 –MACHINE MAINTENANCE .....................................................................................113
Maintenance Schedule.............................................................................................................. 113
Trouble Shooting ....................................................................................................................... 115
Weekly Care & Maintenance.............................................................................................124
(MAS 350): Care & Maintenance ......................................................................................... 124
Flight Tube: Care & Maintenance ........................................................................................ 125
Upper Tool Changer: Care & Maintenance.......................................................................... 126
Upper Tool Holder: Care & Maintenance ............................................................................ 127
Diagnostics: From Main Screen ...................................................................128
PLC1 I/O Screen ......................................................................................................................... 129
PLC I/O....................................................................................................................................... 130
Schematics & Diagrams ............................................................................................................. 131
Customer Service....................................................................................................................... 132
SERVICE TEAM ........................................................................................................................... 133
Warranty.................................................................................................................................... 134
SECTION 7 –PARTS LIST............................................................................................................135
Description................................................................................................................................. 135
Parts List - Main Assembly......................................................................................................... 136
Parts List - MAS 350 Bowl Assembly.......................................................................................... 138
Parts List –Upper Tool Holder Assembly .................................................................................. 140
Parts List - Quick Mount Assembly............................................................................................ 141
Parts List - Muti-Shuttle 2 Assembly.......................................................................................... 143
Parts List - HMI Arm Assembly .................................................................................................. 145
Parts List - TIS Assembly ............................................................................................................ 147
Parts List - Vacuum Generator Assembly .................................................................................. 150
Parts List –Service Tray Assembly............................................................................................. 151
Parts List –Positive Stop System Assembly............................................................................... 152
Parts List –Hydraulic Cylinder Main Assembly.......................................................................... 153
Parts List –Electrical Cabinet High/Low Voltage Assembly....................................................... 155
Parts List –Printed Circuit Board Assembly............................................................................... 157
Parts List –Hydraulic Reservoir Assembly................................................................................. 158
Parts List –Hydraulic Manifold Assembly ................................................................................. 161

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Parts List –Hydraulic Suction Filter Assembly........................................................................... 163
Parts List –Return Filter Assembly............................................................................................ 164
Parts List –Motor Pump Assembly............................................................................................ 165
Parts List –Hydraulic Cooler Assembly...................................................................................... 166
Decommissioning Your Machine............................................................................................... 167

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SECTION 1 - INTRODUCTION
Congratulations!
You are using a genuine Haeger Hardware Insertion Machine - the industry standard for dependable
fastener insertion.
Haeger, Inc. is widely recognized as the industry leader in the development and implementation of
innovative self-clinching fastener installation technologies. For over twenty years, Haeger engineers
have been designing and building flexible systems for installing practically every kind of self-clinching
fastener into practically every kind of work piece - creating new technologies to help Haeger owners
get just about any job done productively and profitably.
Over the years, Haeger’s innovative tooling and patented quick-change automatic fastener feeding
systems have revolutionized the way the world’s fabricators and manufacturers install hardware.
So whenever your operation faces an insertion challenge, turn to the manufacturer with the most
experience in developing self-clinching fastener insertion solutions. Turn to Haeger.
Haeger Locations Worldwide
Corporate Headquarters
811 Wakefield Drive
Oakdale, California 95361
USA
[phone]
[phone]
Fax: [phone]
Haeger Europe
Textielstraat 18
7575 CA Oldenzaal
The Netherlands
Phone: [phone]
Fax: [phone]

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EC DECLARATION OF CONFORMITY
Manufacturer & Address:
Haeger, Inc.
811 Wakefield Drive
Oakdale, California 95361
USA
Authorized to Compile Technical File Contact:
Wouter Kleizen
Haeger Europe
Textielstraat 18
7575 CA Oldenzaal
The Netherlands
We declare under our sole responsibility that the product identified as:
Equipment Name: 824 WindowTouch -4e
Equipment Description: Fastener Hardware Insertion Machine
Model: 824 WT -4 H or L
Serial Number: 8WT4xxxx
To which this declaration relates is in conformity with the following standards:
Directives 2006/42/EC, Machinery
Directive 2004/108/EC, Electromagnetic Compatibility
And conformity to relevant directives/standards/and or provisions where appropriate:
EN 349: 1993 +A1:2008
ISO 60204-1: 2006 +A1:2009
ISO 12100-1: 2010
EN 982: 1996 +A1:2008
ISO 14121-1: 2007
ISO 12100-2: 2010
EN 953: 1997 +A1:2009
ISO 13849-1: 2008

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Statement of Foreseen Use
The WindowTouch-4e insertion machines are intended for use in an indoor commercial or industrial
environment. Factory-authorized training is made available for operators at the time of installation.
The Insertion Logic technology and All Haeger machines are designed to operate at voltages ranging
between 208 –575V and at 50/60Hz with no additional power requirements. Haeger systems do not
produce thermal, biological, fire or radiation hazards etc. Again, Haeger machines are not intended
or designed to be used in hazardous or explosive environments, exposure to outside elements of
weather such as freezing, wet, extreme high temperatures or extreme dusty environments. See
your local representative or visit http://haeger.com for more details.
Safety Information (also see section 3)
This manual contains details on safety when using your new machine. Also, where applicable,
cautions and warnings are used throughout this manual to draw your attention to safety
precautions. The Haeger Safety System section of this manual, explains the safety features built into
the machine that minimizes the dangers of pinching or crushing while operating the machine.
It is recommended that in addition the safety details in this Haeger insertion machine
manual, all customers, create, implement and maintain their own individual safety codes, policies
and procedures.
Customer Service (also see section 6)
If your machine malfunctions and you are unable to resolve the problem, field service technicians
can be dispatched to your site to conduct repairs. Service visits are paid for by the customer, either
under a maintenance agreement, by purchase order or prepayment. Time and material rates are
charged for any service not covered under a maintenance agreement. Before calling to report a
problem, gather as much information about the problem as possible and have it ready to provide to
your customer care center. The more information you can provide initially, the more quickly the
problem can be corrected.
Responsibilities of the Operator
The machine operator must be properly trained. Haeger provides training for the operator in the use
of the machine and software at the time of installation. It is the customer's responsibility to ensure
that only properly trained personnel operate the machine. Operators must be fully versed in its
operation. For any operator unfamiliar with its operation, training is required. Training is available;
contact your Haeger representative. The customer must also ensure that all operators are aware of
the safety issues described in this manual. The operator or other trained personnel are expected to
handle all user maintenance as detailed in the User Manual. If your site has a technician in charge of
machine maintenance, that person is the optimal candidate. While any trained operator may
perform routine maintenance, the best maintenance results from familiarity with the machines
internal operation and history. The machine requires daily maintenance to ensure the highest
insertion quality and longer life for the machine. The machine design provides you easy access to
perform this simple task and it is essential that machine maintenance is performed as described in
the “Maintenance Schedule” section of this manual. It is the responsibility of the operator to try to
eliminate simple problems before calling a service representative. But knowing when to call for

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service is also important. An untrained operator must not attempt to service the machine as this
may cause further damage. When you have determined that a service call is required, call as soon as
possible. See the Troubleshooting and Maintenance sections for more details.
Responsibilities of the Service Technician
Field service technicians must have machine and InsertionLogic® service training. The service
technician is responsible for all repairs, upgrading and modification requested by the customer or
mandated by the Haeger Service and Support Group. The service technician who installs the
machine will also provide training for the operator that covers all of the basic skills and safety
practices required to operate the machine. Service personnel must be furnished with proper tools
for the installation and maintenance of the machine.
Quality of Parts & Fasteners
The WindowTouch -4e is designed and engineered for high volume installation of self-clinching
fasteners of all types and sizes. As a rule, the “quality” of parts and fasteners is very important to
getting the most out of your WindowTouch -4e machine. The next two paragraphs are general in
nature but critical to maximizing productivity, quality and profit potential.
Fastener Quality Basics: In general, self-clinching fasteners are designed with an annular recess in
the shank that allows the softer metal of your part (work piece) to cold form in and around it and
permanently lock the fastener in place. Inspecting the fasteners on a regular basis and verifying
they are constructed with in design tolerances is very important. With studs and stand-offs, this is
especially critical as they increase in length. We highly recommend coordination between yourself
and the fastener supplier to determine the acceptable dimensional tolerances and force
requirements for your particular application in an effort to achieve consistent quality.
Part Quality Basics: Take special care in inspecting all parts in which the fasteners will be inserted.
Verify the holes in the part meet the required specifications and tolerances. In addition, visually
inspect each part, looking for burrs and irregularities around each hole. Holes out of tolerance,
burrs and irregularities will degrade the fastener’s performance and may cause difficulties during
the insertion process. We also recommend developing a consistent method of handling or holding
the part (work piece) during the insertion process to ensure quality and increase fastener
performance long term.
▪Self-clinching fasteners should be tested to be sure they meet manufacturer’s
published performance data or specifications specific to the application.

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Basic data sheet
YOUR Machine Model 824 WindowTouch 4e
Serial Number:
Year Manufactured:
Voltage:
Amperes:
Hertz (Machine):
Hertz (MAS):
Phase:
3
824 WindowTouch 4e Machine Matrix
Voltage
208/220
380/480
575
Amperage
17
9.6
6.1
Hertz
50 or 60
50 or 60
50 or 60
Phase
3
3
3
Noise Measurement Summary
Maximum Measured Value
Emissions Noise Sensitivity
In normal operation
A weighted pressure level
87db
C weighted pressure level
87db
-- For all locations, Noise protection is always recommended. --
Fluids & Pressure
Dimensions
Hydraulic Oil:*
AW Exxon Humble Hydraulic. H
Height:
90 in./2268 mm
ISO Viscosity:
32
Width:
32 in./813 mm
Capacity:
22 gallons/83 liters
Depth:
56 in./1422 mm
Max. Operating
Pressure:
2,450 psi/169 bar
Weight:
2900 lb./1131 kg
* Equivalent hydraulic oils may be used. It is the
machine owner’s responsibility to determine which
hydraulic oils in their area are equivalent to ISO 32.

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Illistration of safety notes
Safety notes are identified by a pictogram and a signal word. The signal word describes the
severity of the risk at hand.
Warning possible dangerous situation that could cause minor physical
injuries.
Risk of electrical voltage possible dangerous situation that could
cause serious physical injuries.
Risk of crush injuries possible dangerous situation that could cause
serious physical injuries.
Risk of pinching injuries possible dangerous situation that could cause
serious physical injuries.
Important for a special behaviour or activity for the safe handling of
the machinery.
Application tips and particularly useful information.
Stop! Contact your Haeger Representative for instructions on how to
proceed.
Eye protection must be worn when operating this machine
Read First! Read instructions first before operating this machine.
Make sure that you read and understand all of the descriptions,
instructions and notes contained in this section. Follow all of the
Warnings and Cautions in this manual. Your safety and productivity
depend on it.
The Haeger 824 WindowTouch was designed to conform to applicable
ANSI, OSHA, and CSA safety standards. It is the user’s responsibility to
understand any specific local safety codes that may require additional
guarding and conform to those standards.

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Details of location in the documentation
All information in these instructions concerning direction and location refer to the workplace of the
operator.
In this manual, the use of the terms left and right refers to the
machine operator’s left and right when they are standing in
front of the machine, facing the work area between the Upper
Tool
Eye protection must be worn when operating this machine
Left Side
Right
Side
Rear side of machine
Front side

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Safety precautions and warnings
Never
Operate this Haeger Hardware Insertion Machine without
proper instructions. Read and thoroughly understand this
manual before attempting to operate this machine.
Never
Tamper with any part of this machine’s electrical system unless
you are a trained electrician and thoroughly understand this
machine’s electrical schematic.
Never
Operate this machine while wearing any metal objects (i.e.,
rings, watches, bracelets, etc.) that may come into contact with
the Upper Tool, Lower Tool or work piece.
Never
Attempt to test or demonstrate this machine’s Safety System by
placing any portion of your hand or body between the Upper
and Lower tools. Always use the test procedure outlined in
Section 4 of this manual.
Never
Exceed the maximum force of 9,000 pounds on the J- Frame and
the Square Tipped Tool Holder.
Never
Attempt to run any irregular shaped sheet metal part that could
contact the Upper and Lower Tools before these tools insert the
fastener into the part. This applies to both the Conductive and
Non- Conductive Modes of operation.
Never
Press the Down Footswitch a second time in the Non-
Conductive Mode when your hands are in the area of the
tooling.
Never
Operate this Machine without wearing the proper eye
protection
Eye protection must be worn when operating this machine
The Safety System’s heavy duty retractable electrical cord is very durable;
however caution should be taken when working close to the edge of deep
boxes or cans. Operating with the Safety System’s electrical cord too close
to sharp metal edges may damage the cord.
Lubricate the Upper Tool Holder with a small amount of lithium (white)
grease. Any other lubricant may interfere with the Safety System’s
operation and will void your machine warrant

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SECTION 2 - INSTALLATION
Handling
The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable
working height and to allow freedom of movement when positioning work pieces in the tooling
area. Because of these features, the machine is top heavy when unloading.
➢Handle with extreme caution!
➢Never attempt to move the machine with a forklift
positioned in front of or on either side of the machine.
➢Always position the forklift or pallet truck to the rear of
the machine when moving the machine with a forklift or
pallet truck.
NEVER lift machine from
the FRONT or the SIDE –IN
OR OUT OF THE BOX.
ALWAYS Position the
forklift to REAR of the machine.
Machine is HEAVY in the REAR
and will tilt back when lifted
with lift strap.

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Recommended Safe Work Zone
It is recommended that prior to delivery, the customer layout an area in their facility that allows the
operator and maintenance personal, ample space to work or service the machine. The distances
shown below are recommendations. It is the customer’s responsibility to adjust the “Safe Work
Zone” based on their own individual needs to optimize operator and service technician safety. We
also recommend that the customer and/or operator inform facility visitors of the “SAFE WORK
ZONE” around the machine to minimize or eliminate the possibility of accidental bumping of the
operator while the machine is in operation.
Service:
36 inches (1.0 m)
(min.) *
Operator:
42 inches (1.067 m)
(min.) *
Service:
36 inches (1.0 m)
(min.)
RECOMMENDED MINIMUM SAFE WORK ZONE
* The overall Safe Work Zone Dimensions will vary depending on the size of the part or work piece you
are producing. It is generally recommended to have a 3’ (1 m) to 4’ (1.22 m) minimum safe zone beyond
the operator and work piece to maneuver the part into position ready for insertion(s). In addition, the
Safe Work Zone provides ample space for the service technician to service the machine.
Service:
36 inches (1.0 m)
(min.) *
Approximate Machine Foot Print:
45” x 65” (1.14 m x 1.65 m)

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Skid removal
Skid Bolt: 9/16 in./13mm socket 9/16”/13mm socket wrench
Foot: 7/8 in./22 mm open end wrench 7/8 in./22 mm
15/16 in./24 mm open end wrench 15/16 in./24 mm
1. Uncrate the machine.
2. Remove the (8) lag screws that hold the machine
base to the shipping skid (2 on each plate).
3. Use the strap on the top of the machine frame and an appropriate sling for the weight of this
machine and lift it until it clears the skids.
The weight of the Haeger Hardware Insertion Machine and skids
are as follows:
Machine
Pounds
Kilograms
824 Window Touch 4e
2900 lb.
1315 kg.
4. Carefully move the machine away from the skids (or move the skids). Lower the machine onto the
floor.
5. Lower the nut on the foot and remove the plate.
6. Tighten the foot nut until it is flush with the bottom of the machine’s base.
▪The feet are already installed on the machine.
▪You will need to lift the machine to remove the skids.
▪You will need to open three wrenches to adjust the feet.

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Machine setup
1. Carefully locate the machine in the shop on a flat and preferably level hard surface such able to
with withstand the weight of the machine as described it the “Basic Data” paragraph of this
manual. If there is any question on the ability of the sub-surface to support the weight of the
machine, check with a structural engineer. As of this publication there are no know
requirements for fixing or anchoring the machine to the sub-surface, check with your local
building code official, agency or structural engineer in your area to verify.
2. Level it front to back and left to right using the top surface of the Lower Tool Holder as a
reference surface (see Figure below) Using a 7/8 in./22 mm wrench to adjust the feet, level the
machine left to right and front to back. Make sure that all of the machine’s feet are securely
resting on the shop floor.
3. Without changing the height adjustment of the feet, tighten the lock nut on each foot using a
15/16 in./24 mm wrench.
Level the machine by
using the Lower Tool Holder
as a reference surface.

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Machine setup (continued)
If the machine is equipped with a Modular Autofeed System (MAS):
3. Air must be connected to the fitting on the black hose which extends down from the bottom of the
MAS. Connect an air line that is capable of delivering of clean, dry air. For further instructions,
reference the ModularAuto Feeder Operation and Maintenance Manual Section of this manual.
Air Flow
Air Pressure
3 ft3/min - 85 l/min
90 psi/620 kPa 2-3 CFM
4. If the machine is not yet filled with oil, remove the sides of the machine. Fill the machine with AW
ExxonHumble Hydraulic Hor equivalent premium hydraulic oil. Replace the sides when finished.
Fill the reservoir of the machine with the amount of
hydraulic oil listed below:
Machine
Gallons
Liters
824 Window Touch 4e
22
83
Right and left panels can be
removed to access Hydraulics.

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Main power set-up
1. Check the voltage on the Machine Nameplate, located on the rear of the machine’s Main Electrical
Cabinet (see Figure 2.3). MAKE SURE the machine’s incoming shop voltage is the same as the
voltage the machine has been wired for. If the voltages do not match, STOP! Contact your
Haeger Representative for instructions on how to proceed.
2. Ensure that the machine’s electrical power supply has been disconnected at the supply source. Turn
the machine’s Main Disconnect Switch to the Off position. Using the special key, open the door of
the Main Electrical Control Cabinet (see Figure 2.4).
3. Wire the incoming three phase electrical power to the three connectors on the Main Disconnect
Switch terminals labeled L1, L2 and L3. Make sure the machine is properly grounded by connecting
the incoming ground wire to the top terminal of the green and yellow terminal block on the right
side of the Main Disconnect Switch.
4. After all electrical connections have been properly made, we recommend installing service loops
and/or an angle bracket (not included) on the main power cord coming in through the rear of the
machine. Service loops provide a means of securing the main power cord to the electrical cabinet.
In addition, it provides strain relief and unnecessary wire chafing.
5. Close and latch the Main Electrical Control Cabinet door using the special key.
6. Install the computer into the front of the computer cabinet and secure with fasteners supplied.
Machine Name Plate
2. Unlock Door
1. Turn Off
Power!
3. Open Cabinet
➢The electrical connections required in this section must be made by a qualified
electrician.
➢Check to make sure that the electrical power supply for this machine has been
disconnected at the supply source before doing any work on the machine’s
electrical system.
Figure 2.4
Figure 2.3
Check the voltage on the Machine
Nameplate