Pepperl+Fuchs ICA-AI-I/U-IO-V1 User manual

ICA-A*-I/U-IO
IO-Link analog converter
Manual

With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical ndustry, published
by the Central Association of the Electrical ndustry (Zentralverband Elektrotechnik und Elek-
troindustrie (ZVE ) e.V.) in its most recent version as well as the supplementary clause:
"Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [email protected]perl-fuchs.com
North American Head uarters
Pepperl+Fuchs nc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [e-mail]
Asia Head uarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [e-mail]
https://www.pepperl-fuchs.com

CA-A*- /U- O
Contents
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1 Introduction................................................................................................................ 4
1.1 Content of this Document............................................................................. 4
1.2 Target Group, Personnel ............................................................................... 4
1.3 Symbols Used ................................................................................................ 5
1.4 General Safety Notice.................................................................................... 6
2 Product Description .................................................................................................. 7
2.1 Intended Use .................................................................................................. 7
2.2 Versions .......................................................................................................... 7
2.3 Dimensions..................................................................................................... 7
2.4 LED Indicators ............................................................................................... 8
2.4.1 LED 1.................................................................................................................................. 8
2.4.2 LED 2.................................................................................................................................. 9
2.5 Interfaces and Connections .......................................................................10
2.6 Accessories.................................................................................................. 12
3 Installation................................................................................................................ 13
3.1 Preparing for Mounting ............................................................................... 13
3.2 Mounting....................................................................................................... 13
3.3 Connection ................................................................................................... 14
4 Operation.................................................................................................................. 15
4.1 IO-Link Parameters...................................................................................... 15
5 Maintenance............................................................................................................. 16
5.1 Servicing....................................................................................................... 16
6 Glossary and List of Abbreviations ....................................................................... 17

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ntroduction
1 Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation comprises the following parts:
•This document
•Datasheet
n addition, the documentation may comprise the following parts, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•nstruction manual
•Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation, com-
missioning, operation, maintenance, and dismounting of the product. The personnel must have
read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note
For full information on the product, refer to the further documentation on the nternet at
www.pepperl-fuchs.com.

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ntroduction
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1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. t is mandatory
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.
Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.

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ntroduction
1.4 General Safety Notice
According to D N VDE 0105-100—Operation of electrical installations—Part 100: General
requirements
Protect people and devices from high electrical voltage:
•Disconnect
•Secure against restart
•Make sure that all poles are de–energized
•Ground and short circuit
•Cover or shield adjacent live parts
The device is only approved for appropriate and intended use. gnoring these instructions will
void any warranty and absolve the manufacturer from any liability.
Electrostatic Charge
Avoid electrostatic charges which could result in electrostatic discharges while installing, oper-
ating, or maintaining the device.
Ensure adequate grounding of people and equipment.
Disconnect the device from the power supply before unplugging or plugging in connectors and
cables.
When taking measurements on electrostatic-sensitive devices, observe the following points:
•Discharge volt-free measuring devices for a short time.
•Ground the measuring devices.
f you are modifying electrostatic-sensitive devices, use a grounded soldering iron.
Operation, Maintenance
Use the device only within the specified ambient and operating conditions.
Observe laws, standards, and directives applicable to the intended use and the operating loca-
tion.
Do not use the device outdoors, in potentially explosive atmospheres (explosion protection
zones) or for permanent operation in liquids.
Only operate the device in a perfect technical condition.
Do not modify or manipulate the device.
f cleaning is required, do not use high pressure.
Storage, Transport, Disposal
Always store and transport the device in the original packaging.
The device, built-in components, packaging, and any batteries contained within must be dis-
posed in compliance with the applicable laws and guidelines of the respective country.
Danger!
Death or serious injury due to electric shock.
High electrical voltage in the machine/plant.
When working on the device, observe the five safety rules of electrical engineering.

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Product Description
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2 Product Description
2.1 Intended Use
The device described in the manual is used for communication and process control. Use the
device for general control and automation tasks.
The device is designed for industrial use up to the P67/ P69K degree of protection.
The intended use also includes EMC-compliant electrical installation.
2.2 Versions
The manual applies to the following variants.
Analog input (I/U) to IO-Link converter
IO-Link to analog output converter (I/U)
2.3 Dimensions
Figure 2.1
Caution!
Device interference is possible in mixed and residential areas!
This installation may cause radio interference in mixed and residential areas.
•Observe the applicable standards for the mixed or residential area.
•Take appropriate measures to prevent radio interference.
Model number Model code
70128166 CA-A - /U- O-V1
Model number Model code
70128167 CA-AO- /U- O-V1
32.3
13.577.2
1535
48
6.75

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Product Description
2.4 LED Indicators
The device has 2 LEDs for the status indicator.
Figure 2.2
2.4.1 LED 1
LED 1 displays device and function status information. Green indicates the general device sta-
tus. Red indicates the status of the analog channel.
Device status green
Device status red
ICA-AI* variant configured as voltage input
1LED 1: Device status / diagnostics
2LED 2: O-Link status
LED 1
LED 2
Note
f the red and green components light up simultaneously, the color of LED 1 may appear
orange.
Status Description
Green Device is on, status OK
Green flashing (1 Hz) Device supply low voltage (U
B
< 18 V)
Green flashing (2 Hz) Device supply critical (U
B
< 12 V)
Green asymmetrical flashing
(4 Hz/1 Hz)
Device supply overvoltage (U
B
> 30 V)
Green off No voltage supply to device
Table 2.1
Note
f multiple diagnostics occur at the same time, the LED status is prioritized according to the
order in the respective table. The top entry has the highest priority.
Status Description
Red flashing (1 Hz) nput voltage outside nominal measuring range / outside the
parameterizable range
Red flashing (2 Hz) Sensor supply overcurrent
Red off OK
Table 2.2

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Product Description
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ICA-AI* variant configured as current input
ICA-AO* variant configured as voltage output
ICA-AO* variant configured as current output
2.4.2 LED 2
IO-Link status
LED 2 indicates the status of the O-Link communication connection.
Status Description
Red flashing (1 Hz) nput current outside the nominal measuring range / outside
the parameterizable range
Red flashing (2 Hz) Sensor supply overcurrent
Red off OK
Table 2.3
Status Description
Red flashing (1 Hz) Voltage specification outside the nominal output range / out-
side the parameterizable range
Red flashing (2 Hz) Sensor supply overcurrent
Red asymmetrical flashing
(4 Hz/1 Hz)
Channel error U
out
> U
setpoint
/ channel error U
out
< U
setpoint
Red off OK
Table 2.4
Status Description
Red flashing (1 Hz) Current specification outside the nominal output range / out-
side the parameterizable range
Red flashing (2 Hz) Sensor supply overcurrent
Red asymmetrical flashing
(4 Hz/1 Hz)
Lead breakage
Red off OK
Table 2.5
Status Description
Green asymmetrical flashing
1 Hz
O-Link communication (operate mode)
Off No O-Link communication
Table 2.6

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Product Description
2.5 Interfaces and Connections
Plug assignment
ICA-AI-I/U-IO-V1
ICA-AO-I/U-IO-V1
Analog inputs
Sensors with analog output can be used depending on the adapter type.
Figure 2.3 CA-A - /U- O-V1
Connection for Connector Plug type/assignment
O-Link M12, 4-pin, plug, A-coded
1: +24 V (L+)
2: n.c.
3: GND (L-)
4: C/Q
Analog input M12, 4-pin, socket, A-coded
1: +24 V (L+)
2: A
3: GND (L-)
4: n.c.
Table 2.7
Connection for Connector Plug type/assignment
O-Link M12, 4-pin, plug, A-coded
1: +24 V (L+)
2: n.c.
3: GND (L-)
4: C/Q
Analog output M12, 4-pin, socket, A-coded
1: +24 V (L+)
2: n.c.
3: GND (L-)
4: AO
Table 2.8
Sensors with current output (0/4 mA ... 20 mA)
1+24 V (L+)
2A (current)
3GND (L-)
4n.c.
1
3
4
2
1
3
2
4
1
3
4
2
1
3
2
4
1
2
4
3
I

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Product Description
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Figure 2.4 CA-A - /U- O-V1
Analog outputs
Actuators with analog input can be used depending on the adapter type.
Figure 2.5 CA-AO- /U- O-V1
Sensors with voltage output (-10/0 V ... +10 V)
1+24 V (L+)
2A (voltage)
3GND (L-)
4n.c.
Actuators with current input (0/4 mA ... 20 mA)
1+24 V (L+)
2n.c.
3GND (L-)
4AO (current)
1
2
4
3
U
1
2
4
3

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Product Description
Figure 2.6 CA-AO- /U- O-V1
IO-Link interface
All O-Link masters that support O-Link standard 1.12 or 1.0 can be used.
Figure 2.7 O-Link
2.6 Accessories
System Components
Tools
Actuators with voltage input (-10/0 V ... +10 V)
1+24 V (L+)
2n.c.
3GND (L-)
4AO (voltage)
Sensors with current output (0/4 mA ... 20 mA)
1+24 V (L+)
2n.c.
3GND (L-)
4C/Q
1
2
4
3
1
2
4
3
IO-Link-Masterport IO-Link-Slaveport
Model code Description
MH Y+T-SPL TTER HOLDER Modular universal holder for M12 T-splitter
cordsets and M12 Y-splitter cordsets
Model code Description
MH V1-SCREWDR VER Torque screwdriver (0.6 Nm)
MH V1-B T M12 Plug-in attachment for M12

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nstallation
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3 Installation
3.1 Preparing for Mounting
•Make sure that the sensor or actuator is located in the immediate vicinity of the mounting
location.
•To avoid mechanical stress during mounting, make sure that the mounting surface is level.
•To ground the ground strap, ground the mounting surface.
•Use short cable routes to all components.
•Make sure there is enough space to replace the device and plug in the connectors.
•Observe the environmental and operational conditions of the device during mounting and
installation.
•Protect the connection lines from tearing.
•Mount the device in such a way that the LED displays of the device are visible during
operation.
3.2 Mounting
Figure 3.1
Use an M5 screwdriver (torque 2.5 Nm).
Danger!
Death or serious injury due to electric shock.
High electrical voltage in the machine/plant.
•When working on the device, observe the five safety rules of electrical engineering.
•Only connect supplies that provide protection against electric shock according to SELV or
PELV.
Use a power supply that permits a maximum of 60 V DC or 25 V AC in the event of a fault.
Caution!
Property damage due to unsuitable fastening screws!
The use of unsuitable fastening screws can cause property damage.
•Use fastening screws that are appropriate for the type of mounting surface.
1M5 mounting hole diameter 5.2 mm
2M5 FE connection sleeve
12

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nstallation
3.3 Connection
Figure 3.2
Connection lines
Use an M12 mounting tool (max. tightening torque 0.6 Nm).
Caution!
Property damage due to unsuitable fastening screws!
The use of unsuitable fastening screws can cause property damage.
•Use fastening screws that are appropriate for the type of mounting surface.
1O-Link Connection
2Name plate, replaceable
3LED 1: Device status / diagnostics
4LED 2: O-Link status
5Analog input/output
3 41 2 5
Caution!
Risk of injury due to high temperatures!
High temperatures above 70 °C can cause minor injuries and damage cables.
•Wear thermally appropriate protective gloves.
•Use only thermally appropriate cables.

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Operation
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4 Operation
4.1 IO-Link Parameters
Note
All details of the O-Link parameters can be found in the O device description for the device on
our website www.pepperl-fuchs.com.

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Maintenance
5 Maintenance
5.1 Servicing
The device bus nodes and modules are maintenance-free.
No inspection and maintenance intervals are required for ongoing operation.
Replace defective bus nodes and/or defective modules.

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Glossary and List of Abbreviations
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6 Glossary and List of Abbreviations
Abbreviation/
designation Meaning
A Analog input
AO Analog output
Bit Binary digit
Byte 1 byte equals 8 bits
DC Diagnostic coverage / degree of detection of errors
D N Deutsches nstitut für Normung (German nstitute for Standardiza-
tion)
EMC Electromagnetic compatibility
EN European standard
ESD Electrostatic discharge
FE Functional earth
O-Link Standardized communication system for connecting intelligent
sensors and actuators to an automation system
P67 6: Dust-proof, protection against access with a wire
7: Protection against temporary immersion
SDU ( O-Link) ndexed Service Data Unit
LED Light-emitting diode
MTTF
d
Mean time to (dangerous) failure
n.c. Not connected
PELV Protective extra-low voltage
RTD Resistant temperature detector
SELV Safety extra-low voltage
TH T/C thermocouple
Table 6.1

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