Pepperl+Fuchs ODT-MAC335-HD-RD User manual

ODT-MAC335-HD-RD
STATIONARY READER
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is appli-
cable: The General Terms of Delivery for Products and Services of the Electrical Industry,
published by the Central Association of the Electrical Industry (Zentralverband Elektrotech-
nik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary
clause: "Expanded reservation of proprietorship"
ODT-MAC335-HD-RD

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3
ODT-MAC335-HD-RD
1 Introduction ................................................................. 5
2 Declaration of conformity........................................... 6
3 Safety ........................................................................... 7
3.1 Symbols relevant to safety .......................................................................7
3.2 Intended use ..............................................................................................7
3.3 Laser class 1..............................................................................................7
3.4 General notes on safety............................................................................7
4 Product description .................................................... 9
4.1 ODT-MAC335 – Use and application........................................................9
4.2 Field of vision and resolution ................................................................10
4.3 Displays and controls .............................................................................10
4.4 Interfaces and connections .................................................................... 11
4.5 Delivery package ..................................................................................... 11
4.6 Accessories .............................................................................................12
4.6.1 Power supply.............................................................................................12
5 Installation ................................................................. 13
5.1 Preparation...............................................................................................13
5.2 Mounting ..................................................................................................13
5.3 Connecting the device ............................................................................14
5.4 Storage and transport.............................................................................15
6 Commissioning ......................................................... 16
6.1 Reading a code........................................................................................16
7 Operation ................................................................... 17
7.1 Operation using Vision Configurator ....................................................17

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ODT-MAC335-HD-RD
7.2 Operation via code reading ................................................................... 18
7.2.1 Programming different code symbologies................................................. 18
7.2.2 RS 232 operating modes .......................................................................... 30
7.2.3 Continuous reading................................................................................... 31
7.2.4 Lighting ..................................................................................................... 32
7.2.5 Mirror decoding......................................................................................... 32
7.2.6 Prefix and suffix settings ........................................................................... 33
7.2.7 Text command function ............................................................................ 35
7.2.8 Information on firmware and serial number of the reader......................... 36
8 Maintenance and repair ............................................37
8.1 Maintenance ............................................................................................ 37
8.2 Repair....................................................................................................... 37
9 Troubleshooting ........................................................38
9.1 What to do in the event of an error ....................................................... 38
10 Appendix ....................................................................39
10.1 Text commands ...................................................................................... 39

ODT-MAC335-HD-RD
Introduction
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1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.
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ODT-MAC335-HD-RD
Declaration of conformity
2 Declaration of conformity
This product was developed and manufactured under observance of the applicable European
standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality
assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001
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Safety
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3 Safety
3.1 Symbols relevant to safety
3.2 Intended use
The ODT-MAC335 stationary reader is used for decoding 1D and 2D codes.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3 Laser class 1
Laser class 1 product
This reader is certified according to laser protection class 1.
With class 1 laser equipment, for example, glare, impairment of color vision and faults cannot
be excluded in the upper performance range.
3.4 General notes on safety
The operator of the system is responsible in terms of planning, mounting, commissioning,
operating and maintenance.
Danger!
This symbol indicates a warning about a possible danger.
In the event the warning is ignored, the consequences may range from personal injury to death.
Warning!
This symbol indicates a warning about a possible fault or danger.
In the event the warning is ignored, the consequences may course personal injury or heaviest
property damage.
Caution!
This symbol warns of a possible fault.
Failure to observe the instructions given in this warning may result in the devices and any
connected facilities or systems develop a fault or fail completely.
Warning!
Class 1 laser radiation
The accessible laser beam is harmless under reasonably foreseeable conditions.
“Reasonably foreseeable conditions”are attained during correct operation.
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ODT-MAC335-HD-RD
Safety
Installation and commissioning of all devices must be performed by a trained professional only.
Protection of operating personnel and the system is not ensured if the product is not used in
accordance with its intended purpose.
Only use recommended original accessories.
Independent interventions and separate modifications are dangerous and will void the warranty
and exclude the manufacturer from any liability. If serious faults occur, stop using the device.
Secure the device against inadvertent operation. In the event of repairs, send the device to
Pepperl+Fuchs.
When packing the device for storage or transport, use materials that will protect the device from
bumps and impacts and protect against moisture. The original packaging provides the best
protection. Also take into account the permitted ambient conditions.

ODT-MAC335-HD-RD
Product description
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4 Product description
4.1 ODT-MAC335 –Use and application
The ODT-MAC335 is a universal reader designed for identifying products and acquiring data
online. The range of functions available is far superior to any other individual device. The ODT-
MAC335 has a unique lens, a 1.3 million pixel CMOS sensor and a 400 MHz processor. These
elements combine to produce a reading system that offers the following features:
• Decoding of all standard 1D codes (barcodes) and 2D codes (stacked codes and matrix
codes)
• Omnidirectional reading of all codes at high evaluation speeds
• Reading high-density as well as medium and low-density codes
• Read range covers larger surface area and distance
The ODT-MAC335 was developed for decoding 1D and 2D codes. Thanks to automatic
dynamic optimization, the reader detects the most varied of codes and enables efficient
operation. You can program the ODT-MAC335 with the aid of a convenient program or
configuration code. There is an option for developing customer-specific solutions with a
JavaScript editor.
CMOS technology –high resolution for 1D and 2D codes
Stationary readers incorporate imagers that use CMOS technology, which enables a compact
design and low-cost production that requires fewer components. The high-resolution imager
can detect 2D codes (data matrix, MaxiCode, PDF 417, QR codes, etc.) as well as almost all
standard 1D barcodes. Compatible symbologies can be detected omnidirectionally, i.e.,
independent of the rotational position. The code is always read provided it is located within the
image field.
The Data Matrix ECC 200 code opens up completely new opportunities for labeling
components using extremely small labels.
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ODT-MAC335-HD-RD
Product description
4.2 Field of vision and resolution
Figure 4.1: Field of view of the MAC335
4.3 Displays and controls
Figure 4.2: Display elements MAC335
100 mm50 mm0 mm 150 mm 200 mm 250 mm
X
50 mm
100 mm
150 mm
0 mm
50 mm
100 mm
150 mm
Y
Optimal Focus at 90 mm Wide Optical Field
0.51 mm Data Matrix
0.21 mm Data Matrix
0.16 mm Data Matrix
0.27 mm RSS-14
0.2 mm PDF 417
Note: Smallest symbology that can be read is 0,16 mm Data Matrix
0.32 mm UPC
0.11 mm Code 38
0.08 mm Code 39
1 Connector M12 x 1
2 LED GOOD green
3 LED TRIG yellow
4 LED PWR green
4
1
2
3

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Product description
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4.4 Interfaces and connections
The device includes the following connections:
Power supply
There is an 8-pin M12 plug on the rear of the sensor housing for connecting the power supply
and the inputs and outputs. The following diagram shows the pin assignment:
Figure 4.3: Connection layout for supply voltage and inputs and outputs
4.5 Delivery package
• ODT-MAC335-HD-RD
1Trigger input
224 V supply to device
3RS 232_RX
424 V external power supply (I/O)
5External ground (GND)
6GOOD output
7Device ground (GND)
8RS 232_TX
1
4
6
7
8
53
2

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ODT-MAC335-HD-RD
Product description
4.6 Accessories
Various accessories are available.
4.6.1 Power supply
Use the following connection cable to connect the power supply, inputs and outputs to the
sensor.
M12 connection cables
Field-attachable M12 connectors
Other lengths on request.
Material Length
Cable end, field attachable
8-pin M12 socket,
straight
PUR 2m V19-G-2M-PUR-ABG
5m V19-G-5M-PUR-ABG
10 m V19-G-10M-PUR-ABG
Model number Description mm2Cable dia.
V19-G-ABG-PG9 8-pin M12 socket, straight max. 0.75 5to8mm

ODT-MAC335-HD-RD
Installation
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5 Installation
5.1 Preparation
Unpacking the unit
1. Check that all package contents are present and undamaged.
If anything is damaged, inform the shipper and contact the supplier.
2. Check that all items are present and correct based on your order and the shipping
documents.
If you have any questions, please contact Pepperl+Fuchs.
3. Keep the original packing material in case you need to store or ship the unit at a later time.
5.2 Mounting
Figure 5.1: ODT-MAC335 Dimensions
Note!
Preventing reflection and glare
Reflection and glare from reflective surfaces can impair the captured image and therefore lead
to incorrect readings. To prevent reflection and glare, install the stationary reading device at a
slight angle.
Note!
Connection to ground
When installing the device, ensure that it is has a ground connection.
40.7
24.659.7
93.1
93.3
13.8
24.8
20
51.2
53.3
4 x M5 x 0.8
t = 6 mm
20
53.2
15
29.6
39.8
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Installation
5.3 Connecting the device
Make sure that the following conditions are fulfilled:
• The housing must be grounded.
• Always use shielded cables.
Connect the cable shield to the housing on the RS 232 connector.
Figure 5.2: Connection layout for supply voltage and inputs and outputs
Connecting cable
To connect a cable to the sensor, proceed as follows:
1. Plug the 8-pin M12 socket into the connector provided for this purpose on the back of the
housing.
2. Tighten the cap nut over the connector.
This ensures that the power cable cannot be inadvertently pulled out.
Connecting supply voltage
To provide power to the sensor, proceed as follows:
1. Connect the ground from the power supply provided to pin 7 on the reader.
2. Then connect the 24 V DC supply voltage from the power supply provided to pin 2 on the
reader.
The reader is now connected to the supply voltage.
1Trigger input
224 V supply to device
3RS 232_RX
424 V external power supply (I/O)
5External ground (GND)
6GOOD output
7Device ground (GND)
8RS 232_TX
1
4
6
7
8
53
2
Danger!
Live lines
Before mounting the reader or sensor, make sure that the power supply is switched off.

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Installation
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Connecting RS 232 interface
To connect the RS 232 interface, proceed as follows:
1. If necessary, switch off the PC before making connections to the serial interface on the PC.
2. Connect the RX line (pin 3) on the reader to the corresponding TX line on the PC.
3. Connect the TX line (pin 8) on the reader to the corresponding RX line on the PC.
The reader is now connected to the RS 232 interface on the PC.
Inputs and outputs
The reader has a trigger output and a good output.
1. Connect the external trigger signal to pin 1 on the reader.
2. If you wish to evaluate the good signal on the reader, please connect the line to pin 6 on
the reader.
5.4 Storage and transport
For storage and transport purposes, package the unit using shockproof packaging material and
protect it against moisture. The best method of protection is to package the unit using the
original packaging. Furthermore, ensure that the ambient conditions are within allowable range.

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ODT-MAC335-HD-RD
Commissioning
6 Commissioning
6.1 Reading a code
This reader uses digital camera technology to record an image of the code to be read. After an
image has been recorded, the reader uses highly developed evaluation procedures to evaluate
the data contained in the recording.
Reading a code
1. Position the code you wish to read centrally in front of the reader.
The reader can also read symbols that are not centrally located, but not as easily as
central codes. If two codes are located within the field of view, the reader decodes the
symbol closest to the center of the reader.
2. Issue the trigger signal.
The GOOD LED on the back of the reader lights up, indicating that the codes were
recorded and decoded successfully.
Note!
Because of the large detection area of the reader, we advise you to cover the codes you do not
wish to scan to prevent you from inadvertently configuring the incorrect setting.
ODT-MAC335-HD-RD

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Operation
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7 Operation
7.1 Operation using Vision Configurator
The “Vision Configurator”software provides you with a user-friendly interface for convenient
operation of the reader. With the use of an XML configuration file, the reader can be adapted to
the particular requirements of your plant.
Standard tasks include establishing connections to the reader, programming operating
parameters and system maintenance, as well as the transfer and display of data and error
diagnostics.
The minimum hardware and software requirements are listed below:
• Processor: Pentium III 1 GHz
• Working memory: min. 512 MB RAM
• Hard disk space: min. 10 GB free hard disk space
• .Net Runtime Environment 2.0
Installing the software
To install the software on the computer, proceed as follows:
1. Download the latest version of the Vision Configurator from the internet.
2. Open the file "VisionConfigurator_setup.exe".
3. Follow the instructions for the installation process.
You can start the software once the installation process has finished.
Note!
Minimum hardware and software requirements
Before you begin installing the software, check that all minimum hardware and software
requirements are met.
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Operation
7.2 Operation via code reading
You can configure some settings directly by scanning in special codes.
The reader uses the following factory settings:
• RS 232 mode
• 57600 baud
• 2 stop bits
• No parity
• Text commands on
• Sleep mode off
7.2.1 Programming different code symbologies
Aztec
Example:
Codabar
Example:
Note!
Code Save Settings
Always scan the code Save Settings after reading a configuration code. Thus the configuration
code is saved permanently.
Aztec On Aztec Off (Default) Save Settings
Codabar On (Default) Codabar Off Save Settings

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Operation
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Codablock F
Example:
Code 11
Example:
Codablock F On Codablock F Off (Default) Save Settings
Code 11 On (Default) Code 11 Off
Code 11 Checksum 1
digit
Code 11 Checksum 1
digit & Strip from result
Code 11 Checksum 2
digit & Strip from result
Save Settings

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ODT-MAC335-HD-RD
Operation
Code 39
Example: Code 39
Example: Trioptic Code 39
Code 39 On (Default) Code 39 Off
Code 39 Enable
Checksum
Code 39 Enable
Checksum & Strip from
result
Disable Checksum
(Default)
Code 39 Extended Full
ASCII On
Code 39 Extended Full
ASCII Off (Default)
Code 39 Short Margin
On
Code 39 Short Margin
Off (Default)
Code 39 Trioptic On
(Default)
Code 39 Trioptic Off Save Settings