Pepperl+Fuchs OIT F113-B12-CB Series User manual

OIT***-F113-B12-CB*
Identification system for high
temperatures up to 500 °C
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
OIT***-F113-B12-CB*

OIT***-F113-B12-CB*
Contents
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1 Introduction......................................................................... 5
2 Declaration of conformity .................................................. 6
3 Safety................................................................................... 7
3.1 Symbols relevant to safety ............................................................................7
3.2 Intended use .................................................................................................7
3.3 General safety instructions ............................................................................7
4 Product Description ........................................................... 8
4.1 Optical Identification Terminal - Use and application areas ...........................8
4.2 Model series .................................................................................................9
4.2.1 OIT200-F113-B12-CB ..............................................................................9
4.2.2 OIT300-F113-B12-CB2 ............................................................................9
4.2.3 OIT500-F113-B12-CB ..............................................................................9
4.2.4 OIT1500-F113-B12-CB ............................................................................9
4.3 Displays and controls..................................................................................10
4.4 Interfaces and Connections ........................................................................11
4.5 "OITControl" software .................................................................................14
4.6 Delivery package ........................................................................................14
4.7 Accessories ................................................................................................14
4.7.1 Power supply..........................................................................................14
4.7.2 Connecting cables for trigger sensor and external illumination ...............15
4.7.3 Network cable ........................................................................................16
4.7.4 Code Sheets...........................................................................................17
5 Installation......................................................................... 18
5.1 Preparation .................................................................................................18
5.2 Mounting the Device ...................................................................................18
5.3 Connecting the unit.....................................................................................20
5.4 Storage and transport .................................................................................22
6 Commissioning................................................................. 23
6.1 Alignment/Adjustment.................................................................................23
6.2 Programming ..............................................................................................26
7 Communicating with the OIT system ............................. 27
7.1 TCP/IP communication: ..............................................................................27
7.1.1 For example: Successful read of a read-only tag ....................................30
7.1.2 Example: Read error in a read-only tag read ..........................................30
7.2 TCP/IP communication (as per RFC1006 standard) ...................................31
7.3 TCP/IP Communication with Easy Mode:....................................................32
7.4 TCP/IP communication over web browser...................................................34
7.5 TCP/IP communication through FTP...........................................................35

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OIT***-F113-B12-CB*
Contents
8 OITControl......................................................................... 36
8.1 Installing OITControl................................................................................... 36
8.2 Starting the program................................................................................... 37
8.3 User interface............................................................................................. 37
8.4 Basic program operation ............................................................................ 40
8.5 Parameterizing the OIT system .................................................................. 46
9 OITControl menu structure ............................................. 51
9.1 OITControl file menu .................................................................................. 51
9.1.1 OITControl file menu > Configuration..................................................... 52
9.1.2 ITControl file menu > Connect to OIT system......................................... 52
9.1.3 OITControl file menu > Disconnect ........................................................ 53
9.1.4 OITControl file menu > Load image file.................................................. 53
9.1.5 OITControl file menu > Exit.................................................................... 53
9.2 Edit OITControl menu................................................................................. 53
9.2.1 Process OITControl menu > Manual entry ............................................. 54
9.2.2 Edit OITControl menu > Repeat read operation ..................................... 55
9.2.3 OITControl menu Process > Camera image .......................................... 55
9.3 OITControl file menu ................................................................................. 56
9.3.1 Display OITControl menu > Adjust language ......................................... 56
9.4 OITControl Configuration menu.................................................................. 56
9.4.1 OITControl configuration menu > User administration ........................... 57
9.4.2 OITControl configuration menu > Customizing the log view................... 61
9.4.3 OITControl configuration menu > Configure OITControl ....................... 61
9.4.4 OITControl configuration menu > Configure OIT system........................ 65
9.4.5 OITControl configuration menu > Start-up.............................................. 71
9.4.6 OITControl configuration menu > Reboot OIT system............................ 72
9.4.7 OITControl configuration menu > OIT system time ................................ 72
9.4.8 OITControl configuration menu > System login...................................... 73
9.5 OITControl help menu ................................................................................ 73
9.5.1 OITControl ? menu > Help ..................................................................... 73
9.5.2 OITControl ? menu > over...................................................................... 74
10 Troubleshooting ............................................................... 75
10.1 What to do in the event of an error.............................................................. 75
11 Appendix........................................................................... 76
11.1 Structure of the OITCamera.XML file.......................................................... 76
11.2 Default values of the OIT system ................................................................ 77
11.3 FTP connection using FileZilla software ..................................................... 79

OIT***-F113-B12-CB*
Introduction
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1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [email protected]
Note!
This symbol draws your attention to important information.

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OIT***-F113-B12-CB*
Declaration of conformity
2 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

OIT***-F113-B12-CB*
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The OIT system is an identification system designed exclusively for identifying
codes that are stamped as a matrix of holes in metal plates. With the use of robust
metal plates, the code carriers can be used in rough ambient conditions, such as
those found in production and painting lines, with temperatures to 500°C (932°F).
3.3 General safety instructions
Always operate the device as described in these instructions to ensure that the
device and connected systems function correctly. The protection of operating
personnel and plant is only guaranteed if the device is operated in accordance
with its intended use.
The operating company bears responsibility for observing locally applicable
safety regulations.
Installation and commissioning of all devices must be performed by a trained
professional only.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems,
or result in their complete failure.

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OIT***-F113-B12-CB*
Product Description
4 Product Description
4.1 Optical Identification Terminal - Use and application areas
The Optical Identification Terminal, or OIT system for short, is an optical
identification system that employs methods of industrial image processing and is
used in automated manufacturing processes, especially in harsh ambient
conditions, where the use of code carriers with electronic components is made
difficult or even impossible by cyclic temperature changes, for example. For the
high temperature OIT identification system, read only tags of solid metal plates
with a perforated matrix are applied, which are designed for use in temperatures
up to 500°C and suitable for high mechanical stress. Simple installation and
commissioning without complicated, time-consuming TEACH-IN processes
enable rapid entry. Pluggable connections for the rapid exchange of devices and
a controller with simple command set via the Ethernet interface guarantee simple
operation. A scratch-resistant, replaceable quartz glass panel and sturdy metal
housing make the OIT a robust, efficient identification system.
Figure 4.1 OIT systems
The OIT system is integrated in a single compact component: The camera,
illumination unit and a DSP board for digitalizing and processing captured image
information are enclosed in one housing.
Metal plates with a unique perforated matrix are attached for the identification of
individual objects. The perforated matrix stamped into the metal plates contains a
code carrier ID, which is detected by the identification system, processed digitally
and transmitted to a computer via a network interface.
Data such as the type designation, lacquer color, etc. can be determined for each
identified object using the code carrier ID. The OIT system is mounted directly in
the system so that the code carriers are detected successfully.

OIT***-F113-B12-CB*
Product Description
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4.2 Model series
4.2.1 OIT200-F113-B12-CB
The OIT200-F113-B12-CB is designed for a read distance between 140 mm to
200 mm to the read only codes (measured from the lower edge of the OIT
system). The OIT system is equipped for this task with a wide-angle lens camera
as well as a built-in infrared LED board for correct illumination of the metal plates.
4.2.2 OIT300-F113-B12-CB2
The OIT300-F113-B12-CB2 is designed for a read distance between 100 mm and
270 mm to the read only codes (measured from the front lens on the OIT system).
The OIT system is equipped for this task with a standard-lens camera as well as a
built-in infrared LED board for correct illumination of the metal plates. The OIT300-
F113-B12-CB2 is specially designed to recognize small code sheets (OIC-......-
CB2).
4.2.3 OIT500-F113-B12-CB
The OIT500-F113-B12-CB is designed for a read distance between 200 mm and
450 mm to the read only codes (measured from the front lens on the OIT system).
The OIT system is equipped for this task with a standard-lens camera as well as a
built-in infrared LED board for correct illumination of the metal plates.
4.2.4 OIT1500-F113-B12-CB
The OIT1500-F113-B12-CB is designed for a read distance between 750 mm and
1700 mm to the read only codes (measured from the front lens on the OIT
system). The OIT system is equipped for this task with a standard-lens camera as
well as a external infrared LED lighting for correct illumination of the metal plates.

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OIT***-F113-B12-CB*
Product Description
4.3 Displays and controls
The illumination unit contains 7 LED indicators that give information on the status
of the OIT system.
Figure 4.2 Illuminatiion unit of the OIT system
1 Code OK (Code OK)
Code read successful; flashes approximately 5 seconds for successful programming.
2Error
Lights red when a read error occurs.
3Trigger
Lights yellow when a trigger sensor is connected.
4 Stability of image information
Lights red even if the image taken is recognizable. However, when ambient conditions
worsen (camera image too bright/dark, too many structures in the image, object almost
too far/too near, low contour, object just barely in image area), a read error can be ex-
pected.
5Ready
Flashes while initializing approximately 30 seconds. During this time a Data Matrix code
can be read in to (re)program the unit. No network connection to the OIT system can be
established in the first 30 seconds. The LED lights up once the system is ready for oper-
ation.
6Power
Lights green when power is supplied to the OIT system.
7 Infrared-illumination control
Lights up red when the infrared illumination is active
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