Pepperl+Fuchs OIT F113-B12-CB Series User manual

OIT***-F113-B12-CB*
Identification system for high
temperatures up to 500 °C
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
OIT***-F113-B12-CB*

OIT***-F113-B12-CB*
Contents
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1 Introduction......................................................................... 5
2 Declaration of conformity .................................................. 6
3 Safety................................................................................... 7
3.1 Symbols relevant to safety ............................................................................7
3.2 Intended use .................................................................................................7
3.3 General safety instructions ............................................................................7
4 Product Description ........................................................... 8
4.1 Optical Identification Terminal - Use and application areas ...........................8
4.2 Model series .................................................................................................9
4.2.1 OIT200-F113-B12-CB ..............................................................................9
4.2.2 OIT300-F113-B12-CB2 ............................................................................9
4.2.3 OIT500-F113-B12-CB ..............................................................................9
4.2.4 OIT1500-F113-B12-CB ............................................................................9
4.3 Displays and controls..................................................................................10
4.4 Interfaces and Connections ........................................................................11
4.5 "OITControl" software .................................................................................14
4.6 Delivery package ........................................................................................14
4.7 Accessories ................................................................................................14
4.7.1 Power supply..........................................................................................14
4.7.2 Connecting cables for trigger sensor and external illumination ...............15
4.7.3 Network cable ........................................................................................16
4.7.4 Code Sheets...........................................................................................17
5 Installation......................................................................... 18
5.1 Preparation .................................................................................................18
5.2 Mounting the Device ...................................................................................18
5.3 Connecting the unit.....................................................................................20
5.4 Storage and transport .................................................................................22
6 Commissioning................................................................. 23
6.1 Alignment/Adjustment.................................................................................23
6.2 Programming ..............................................................................................26
7 Communicating with the OIT system ............................. 27
7.1 TCP/IP communication: ..............................................................................27
7.1.1 For example: Successful read of a read-only tag ....................................30
7.1.2 Example: Read error in a read-only tag read ..........................................30
7.2 TCP/IP communication (as per RFC1006 standard) ...................................31
7.3 TCP/IP Communication with Easy Mode:....................................................32
7.4 TCP/IP communication over web browser...................................................34
7.5 TCP/IP communication through FTP...........................................................35

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OIT***-F113-B12-CB*
Contents
8 OITControl......................................................................... 36
8.1 Installing OITControl................................................................................... 36
8.2 Starting the program................................................................................... 37
8.3 User interface............................................................................................. 37
8.4 Basic program operation ............................................................................ 40
8.5 Parameterizing the OIT system .................................................................. 46
9 OITControl menu structure ............................................. 51
9.1 OITControl file menu .................................................................................. 51
9.1.1 OITControl file menu > Configuration..................................................... 52
9.1.2 ITControl file menu > Connect to OIT system......................................... 52
9.1.3 OITControl file menu > Disconnect ........................................................ 53
9.1.4 OITControl file menu > Load image file.................................................. 53
9.1.5 OITControl file menu > Exit.................................................................... 53
9.2 Edit OITControl menu................................................................................. 53
9.2.1 Process OITControl menu > Manual entry ............................................. 54
9.2.2 Edit OITControl menu > Repeat read operation ..................................... 55
9.2.3 OITControl menu Process > Camera image .......................................... 55
9.3 OITControl file menu ................................................................................. 56
9.3.1 Display OITControl menu > Adjust language ......................................... 56
9.4 OITControl Configuration menu.................................................................. 56
9.4.1 OITControl configuration menu > User administration ........................... 57
9.4.2 OITControl configuration menu > Customizing the log view................... 61
9.4.3 OITControl configuration menu > Configure OITControl ....................... 61
9.4.4 OITControl configuration menu > Configure OIT system........................ 65
9.4.5 OITControl configuration menu > Start-up.............................................. 71
9.4.6 OITControl configuration menu > Reboot OIT system............................ 72
9.4.7 OITControl configuration menu > OIT system time ................................ 72
9.4.8 OITControl configuration menu > System login...................................... 73
9.5 OITControl help menu ................................................................................ 73
9.5.1 OITControl ? menu > Help ..................................................................... 73
9.5.2 OITControl ? menu > over...................................................................... 74
10 Troubleshooting ............................................................... 75
10.1 What to do in the event of an error.............................................................. 75
11 Appendix........................................................................... 76
11.1 Structure of the OITCamera.XML file.......................................................... 76
11.2 Default values of the OIT system ................................................................ 77
11.3 FTP connection using FileZilla software ..................................................... 79

OIT***-F113-B12-CB*
Introduction
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1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [email protected]
Note!
This symbol draws your attention to important information.

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OIT***-F113-B12-CB*
Declaration of conformity
2 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

OIT***-F113-B12-CB*
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The OIT system is an identification system designed exclusively for identifying
codes that are stamped as a matrix of holes in metal plates. With the use of robust
metal plates, the code carriers can be used in rough ambient conditions, such as
those found in production and painting lines, with temperatures to 500°C (932°F).
3.3 General safety instructions
Always operate the device as described in these instructions to ensure that the
device and connected systems function correctly. The protection of operating
personnel and plant is only guaranteed if the device is operated in accordance
with its intended use.
The operating company bears responsibility for observing locally applicable
safety regulations.
Installation and commissioning of all devices must be performed by a trained
professional only.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems,
or result in their complete failure.

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OIT***-F113-B12-CB*
Product Description
4 Product Description
4.1 Optical Identification Terminal - Use and application areas
The Optical Identification Terminal, or OIT system for short, is an optical
identification system that employs methods of industrial image processing and is
used in automated manufacturing processes, especially in harsh ambient
conditions, where the use of code carriers with electronic components is made
difficult or even impossible by cyclic temperature changes, for example. For the
high temperature OIT identification system, read only tags of solid metal plates
with a perforated matrix are applied, which are designed for use in temperatures
up to 500°C and suitable for high mechanical stress. Simple installation and
commissioning without complicated, time-consuming TEACH-IN processes
enable rapid entry. Pluggable connections for the rapid exchange of devices and
a controller with simple command set via the Ethernet interface guarantee simple
operation. A scratch-resistant, replaceable quartz glass panel and sturdy metal
housing make the OIT a robust, efficient identification system.
Figure 4.1 OIT systems
The OIT system is integrated in a single compact component: The camera,
illumination unit and a DSP board for digitalizing and processing captured image
information are enclosed in one housing.
Metal plates with a unique perforated matrix are attached for the identification of
individual objects. The perforated matrix stamped into the metal plates contains a
code carrier ID, which is detected by the identification system, processed digitally
and transmitted to a computer via a network interface.
Data such as the type designation, lacquer color, etc. can be determined for each
identified object using the code carrier ID. The OIT system is mounted directly in
the system so that the code carriers are detected successfully.

OIT***-F113-B12-CB*
Product Description
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4.2 Model series
4.2.1 OIT200-F113-B12-CB
The OIT200-F113-B12-CB is designed for a read distance between 140 mm to
200 mm to the read only codes (measured from the lower edge of the OIT
system). The OIT system is equipped for this task with a wide-angle lens camera
as well as a built-in infrared LED board for correct illumination of the metal plates.
4.2.2 OIT300-F113-B12-CB2
The OIT300-F113-B12-CB2 is designed for a read distance between 100 mm and
270 mm to the read only codes (measured from the front lens on the OIT system).
The OIT system is equipped for this task with a standard-lens camera as well as a
built-in infrared LED board for correct illumination of the metal plates. The OIT300-
F113-B12-CB2 is specially designed to recognize small code sheets (OIC-......-
CB2).
4.2.3 OIT500-F113-B12-CB
The OIT500-F113-B12-CB is designed for a read distance between 200 mm and
450 mm to the read only codes (measured from the front lens on the OIT system).
The OIT system is equipped for this task with a standard-lens camera as well as a
built-in infrared LED board for correct illumination of the metal plates.
4.2.4 OIT1500-F113-B12-CB
The OIT1500-F113-B12-CB is designed for a read distance between 750 mm and
1700 mm to the read only codes (measured from the front lens on the OIT
system). The OIT system is equipped for this task with a standard-lens camera as
well as a external infrared LED lighting for correct illumination of the metal plates.

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OIT***-F113-B12-CB*
Product Description
4.3 Displays and controls
The illumination unit contains 7 LED indicators that give information on the status
of the OIT system.
Figure 4.2 Illuminatiion unit of the OIT system
1 Code OK (Code OK)
Code read successful; flashes approximately 5 seconds for successful programming.
2Error
Lights red when a read error occurs.
3Trigger
Lights yellow when a trigger sensor is connected.
4 Stability of image information
Lights red even if the image taken is recognizable. However, when ambient conditions
worsen (camera image too bright/dark, too many structures in the image, object almost
too far/too near, low contour, object just barely in image area), a read error can be ex-
pected.
5Ready
Flashes while initializing approximately 30 seconds. During this time a Data Matrix code
can be read in to (re)program the unit. No network connection to the OIT system can be
established in the first 30 seconds. The LED lights up once the system is ready for oper-
ation.
6Power
Lights green when power is supplied to the OIT system.
7 Infrared-illumination control
Lights up red when the infrared illumination is active
1
2
3
4
5
6
7

OIT***-F113-B12-CB*
Product Description
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4.4 Interfaces and Connections
The device includes the following connections:
Figure 4.3 Device connections on the OIT300, OIT500 and OIT 1500 systems
Figure 4.4 Device connection on the OIT200 system
Connection for the external illumination unit
There is a 4-pin M12 socket on the side of the OIT system housing (not on the
OIT200 system) for connecting the external illumination. The following diagram
shows the pin assignment:
Figure 4.5 External illumination pin assignments
1Grounding screw
2Power supply (Harting HAN Q 8/0 F plug)
3Network (RJ45 network socket with push pull connector for IP65)
4Trigger sensor (4-pin M12 socket)
5External illumination (4 in M12 socket)
1Grounding screw
2Trigger sensor (4-pin M12 socket)
3Network (RJ45 network socket with push pull connector for IP65)
4Power supply (Harting HAN Q 8/0 F plug)
124 V illumination power supply
2External laser control (LAS)
3Ground (GND)
4External illumination control (BEL)
12345
1234
1
3
2
4

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OIT***-F113-B12-CB*
Product Description
Connection for a trigger sensor
A 4-pin, M12 socket is located on the side of the housing of the OIT system for
connecting a trigger sensor. The pin assignments are shown in the following
illustration:
Figure 4.6 Trigger sensor pin assignments
Network connection
On the side of the housing of the OIT system is a network jack for connecting an
RJ45 network plug. The pin assignments are shown in the following illustration:
Figure 4.7 Network connection pin assignments
124 V trigger sensor power supply
2Not assigned
3Ground (GND)
4Trigger signal (TRIG)
1Transmit data (+)
2Transmit data (-)
3Receive data (+)
4Not assigned
5Not assigned
6Receive data (-)
7Not assigned
8Not assigned
1
3
2
4
34
5
6
7
8
12

OIT***-F113-B12-CB*
Product Description
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Power supply
The side of the housing of the OIT system has an 8-pin Harting HAN Q 8/0 F
connector for the power supply. The pin assignments are shown in the following
illustration:
Figure 4.8 Power supply connection layout
Mode bit 0 and mode bit 1 are digital inputs.
Galvanic isolation
There is no galvanic isolation between the supply line and the signal line in the
factory settings. Both switches are positioned to the right in the factory presets. To
galvanically isolate, both switches must be positioned to the left. After that, Pin2
and Pin5 must be powered by a different power supply than the OIT.
1n.c. (reserved)
2Ground for separate I/O supply (GND IO)
3Mode bit 1 (MOD 1)
4Mode bit 0 (MOD 0)
524 V supply for separate I/O (24V_IO)
624 V supply to device (24 V)
7n.c. (reserved)
8Device ground (GND)
1
23 8
546
7
Note!
Resetting the Parameterization Lock
You can reset the activated parameterization lock by applying a logical high to the
pin 3 mode bit 1 (MOD 1) and a simultaneous logical low to the pin 4 mode bit 0
(MOD 0). After applying this logic level to the inputs, the locking bit in the
parameter byte can be reset to "0".

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OIT***-F113-B12-CB*
Product Description
4.5 "OITControl" software
OITControl provides you with a user-friendly interface for convenient and easy
operation of the OIT system. With the use of an XML configuration file, OITControl
can be adapted to the particular requirements of your plant.
Tasks of OITControl include establishing connections to OIT systems, the
programming of operating parameters and system maintenance, as well as the
transfer and display of data and error diagnostics.
The software provides the following functions, among others:
■Visualization of the read code carrier ID and display of the transmitted data
and control bits
■Operator terminal for troubleshooting incorrect reading operations
■Parameterization and maintenance of the OIT system
■Diagnosis of the OIT system
You can download the latest version of the OITControl software and view
additional information at http://www.pepperl-fuchs.com.
4.6 Delivery package
■OIT***-F113-B12-CB*
■Mounting base –pre-assembled on the enclosure
■CD ROM including manual and OITControl software (You can download the
latest version of the OITControl software and view additional information at
http://www.pepperl-fuchs.com.)
4.7 Accessories
Various accessories are available.
4.7.1 Power supply
Part Description
V8HAN-G Socket, screw terminal
V8HAN-G-10M-PUR-
ABG
Socket, screened PUR cable, 10 m

OIT***-F113-B12-CB*
Product Description
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4.7.2 Connecting cables for trigger sensor and external illumination
Use the following cables to connect a trigger sensor and external illumination unit
to the OIT system.
M12 connecting cables
Field-attachable M12 connectors
Other/alternative lengths available on request.
Material Length
M12 plug, straight M12 plug, angled
M12 socket,
straight, 4-pin
PUR 2m V1-G-2M-PUR-V1-G V1-G-2M-PUR-V1-W
5m V1-G-5M-PUR-V1-G V1-G-5M-PUR-V1-W
10 m V1-G-10M-PUR-V1-G V1-G-10M-PUR-V1-W
M12 socket,
straight, 4-pin
PVC 2m V1-G-2M-PVC-V1-G V1-G-2M-PVC-V1-W
5m V1-G-5M-PVC-V1-G V1-G-5M-PVC-V1-W
10 m V1-G-10M-PVC-V1-G V1-G-10M-PVC-V1-W
M12 socket,
angled, 4-pin
PUR 2m V1-W-2M-PUR-V1-G On request
5m V1-W-5M-PUR-V1-G On request
10 m V1-W-10M-PUR-V1-G On request
Order number Description mm2Cable 
V1-G Straight M12 socket, 4-pin max. 0.75 4to6mm
V1-G PG9 Straight M12 socket, 4-pin max. 0.75 6to8mm
V1-W Angled M12 socket, 4-pin max. 0.75 4to6mm
V1-WV2A Angled M12 stainless steel
socket, 4-pin
max. 0.75 4to6mm
V1S-G Straight M12 plug, 4-pin max. 0.75 4to6mm
V1S-W Angled M12 plug, 4-pin max. 0.75 4to6mm
V1-G-Q2 Straight M12 socket, 4-pin 0.34 to 0.75 7to7.5mm
V1S-G-Q2 Straight M12 plug, 4-pin 0.34 to 0.75 7to7.5mm
V1-G-Q3 Straight M12 socket, 4-pin 0.14 to 0.34 4to6mm
V1S-G-Q3 Straight M12 plug, 4-pin 0.14 to 0.34 4to6mm

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OIT***-F113-B12-CB*
Product Description
4.7.3 Network cable
The OIT system is connected to the network by an RJ45 network jack.
Note!
Protecting the network connection to IP65
Using a commercially available RJ45 network plug to connect to the network
socket of the OIT system does not ensure IP65 protection and the regular removal
of the network plug may not be possible. In order to ensure IP65 protection, use a
HARTING RJ Industrial IP67 Push Pull Connector. Do not use the connector
style "Variant 14".
Model Description
V45-G RJ45 network jack, without cable
V45-GP RJ45 network jack with push pull connector (IP65), without
cable
V45-GP-10M-PUR-
ABG-V45-G
Connecting cable 10 m, RJ45 network jack with push pull
connector (IP65)/RJ45 network jack

OIT***-F113-B12-CB*
Product Description
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4.7.4 Code Sheets
Various code sheets are available. You can see which read-only tag is suitable for
which OIT type by looking at the ending of the model number (-CB1 or -CB2).
Code sheets can be ordered with the numbers of your choice. A minimum order of
> 100 units is required. When reordering individual numbers, you cannot select
the numbers. However, we guarantee that no numbers that already exist will be
delivered.
Designation Description
OIC-C10ST-
CB1
Read-only tag for optical high-temperature
identification system, steel. Value range: 6-
digit number between 000,000 and 999,999,
plus one check digit. This steel code sheet is
suitable only for applications in which the
surface of the code sheet is protected against
corrosion by means of a coating (e.g., paint).
Rust will have a considerable impact on the
quality of the reading.
OIC-C10V2A-
CB1
Read-only tag for optical high-temperature
identification system, stainless steel. Value
range: 6-digit number between 000,000 and
999,999, plus one check digit.
OIC-C11V4A-
CB2
Small read-only tag for optical high-
temperature identification system, stainless
steel. Value range: 4-digit number between 1
and 4095, plus a 6 bit check digit.
Note!
Soiling of the Code Sheet
Please ensure that the code sheet is kept free of excess dirt. The code sheet can
be cleaned using aggressive or abrasive cleaning agents.
Ensure that no other markings are made on the code sheets. Such markings may
significantly impair code recognition.

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OIT***-F113-B12-CB*
Installation
5 Installation
5.1 Preparation
Unpacking the unit
1. Check that all package contents are present and undamaged.
If anything is damaged, inform the shipper and contact the supplier.
2. Check that all items are present and correct based on your order and the
shipping documents.
If you have any questions, please contact Pepperl+Fuchs.
3. Keep the original packing material in case you need to store or ship the unit at
a later time.
5.2 Mounting the Device
The device has a preassembled mounting base with four M6 threads positioned
symmetrically on the base of the housing to allow easy installation of the OIT
system in your plant.
The following illustration shows all the relevant housing dimensions in mm:
Figure 5.1 Dimensions of the OIT300 and OIT500 system
4xM6
10
57
156
57
256
10 6820

OIT***-F113-B12-CB*
Installation
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Figure 5.2 Dimensions of the OIT200 system
Figure 5.3 Dimensions of the OIT1500 system
270
297
116
68
153
189
177.4
ø 5.4 (4x)
188
6
168
41
45
98
10 68 20
202 256
170
53
ca. 80 57
57
ca. 100
M6 (4x)

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OIT***-F113-B12-CB*
Installation
The following illustration shows the mounting distance of the code sheets in mm:
Figure 5.4 Mounting code sheets
5.3 Connecting the unit
Connecting the supply voltage
To connect the OIT system to a voltage supply source, proceed as follows:
1. Plug the Harting HAN Q 8/0 F-connector into its corresponding plug on the
side of the housing.
2. Pull the protective sleeve over the connector until it locks in place.
This protects the supply cable from being inadevertently pulled out.
60 mm 140 mm
65 mm
100 - 270 mm
170 mm
270 - 440 mm
200 - 450 mm
170 mm
370 - 620 mm
1000 - 1500 mm
170 mm
1170 - 1670 mm
140 mm - 200 mm
OIT500
OIT300
OIT200
OIT1500
Note!
Mounting Code Sheets on the OIT300, OIT500, and OIT1500
Ensure that the code sheet is mounted perpendicular to the camera lens in the
OIT system housing. A maximum tilt angle of 10°applies; this angle must not be
exceeded.