Perkins M65 Instruction Manual

®
User’s Handbook
Brugerhåndbog
Brukerhåndbok
GB
Part No TPD 1379EDaN
M65
M85T
D
NOR

TPD1379EDaN Title
Perkins M65 and M85T
Marine Diesel Engines
Skibsdieselmotor
Diesel marinemotor
User’s handbooK
Brugerhåndbog
Brukerhåndbok
Four cylinder diesel engines for commercial and pleasure
boat applications / Dieselmotor med fire cylindre til
erhvervs- og fritidsfartøjer / Firesylindret dieselmotor til
yrkes- og lystbåter
Publication TPD1379EDaN, Issue 7
© Proprietary information of Wimborne Marine
Power Centre, all rights reserved.
The information is correct at the time of print.
Published in March 2013 by
Wimborne Marine Power Centre,
Wimborne, Dorset, England BH21 7PW
Tel:[phone] Fax: [phone]
796001 E-mail: [email protected]
www.perkins.com/marine
Publikation TPD 1379EDaN, 7. udgave
© Oplysninger om ejendomsret for Wimborne
Marine Power Centre, alle rettigheder
forbeholdes. Oplysningerne er korrekte på
udgivelsestidspunktet. Udgivet i marts 2013 af
Wimborne Marine Power Centre, Wimborne,
Dorset, England BH21 7PW
Tel: [phone], Fax: [phone]
796001, E-mail: [email protected], www.
perkins.com/marine
Publikasjon TPD 1379EDaN, utgave 7.
© All informasjon tilhører Wimborne Marine Power
Centre, alle rettigheter forbeholdt. Informasjonen i
denne boken var korrekt ved trykking. Wimborne
Marine Power Centre, Wimborne, Dorset, England
BH21 7PW
Tel: [phone], Fax: [phone],
E-mail: [email protected],
www.perkins.com/marine

Title TPD1379EDaN
Chapters:
1 General
information
2 Engine views
3 Operation
Instructions
4 Preventive
maintenance
5 Engineuids
6 Fault diagnosis
7 Engine
preservation
8 Parts and
service
9 General data
The following pages
contain a detailed table of
contentas
Kapitel:
1 Generelle
oplysninger
2 Motoroversigter
3 Betjenings-
vejledning
4 Forebyggende
vedligeholdelse
5 Motorvæsker
6 Fejlnding
7 Motorbeskyttelse
8 Reservedele og
service
9 Generelle data
På de følgende sider
er der en udførlig
indholdsfortegnelse.
Kapitler:
1 Generell
informasjon
2 Oversikt over
motoren
3 Betjening
4 Forebyggende
vedlikehold
5 Påfyllings-
spesifikasjoner
6 Feilsøking
7 Lagring av
motoren
8 Deler og service
9 Generelle data
Sidene som følger
inneholder en detaljert
innholdsfortegnelse.

TPD1379EDaN Contents
1 General information
Introduction.......................................................................................................................1
How to care for your engine .............................................................................................2
Safety precautions............................................................................................................3
Engine guarantee .............................................................................................................5
Engine identication .........................................................................................................5
Identication plates ................................................................................................5
Perkins companies ...........................................................................................................6
2 Engine views
Introduction.......................................................................................................................9
Location of engine parts, M65 engines...........................................................................10
Front and left side view (A)....................................................................................10
Rear and right side view (A) ..................................................................................11
Location of engine parts, M85T engines ........................................................................12
Front and left side view (A)....................................................................................12
Rear and right side view (A) ..................................................................................13
3 Operation instructions
How to use the control panel..........................................................................................15
Auxiliary control panel ....................................................................................................17
Relay for an insulated negative earth.............................................................................18
Fuse panel......................................................................................................................19
How to start the engine...................................................................................................21
Preparations for an engine start .....................................................................................22
How to start a cold engine in cold conditions .................................................................23
How to start a warm engine, or if the ambient temperature is hotter than -5 °C (23 °F) 23
How to stop the engine...................................................................................................24
Adjustment of engine speed range.................................................................................24
Running-in ......................................................................................................................25
Angle of operation ..........................................................................................................25
Free rotation of the propeller shaft or “trailing” ...............................................................25
Operation of the lever for gear selection .......................................................................26
Newage PRM 260 reverse gearbox (A).................................................................26
ZF-Hurth HSW 250A (B) ........................................................................................26
Emergency procedures ..................................................................................................27
If the engine stops ..........................................................................................................27
If there is a reduction in engine speed or a loss of power ..............................................27
If the warning lamp / audible warning for high coolant temperature operates................27
If a high-pressure fuel pipe is broken or has a crack......................................................28
If leakage occurs from a low pressure fuel pipe .............................................................28
If leakage of lubricating oil occurs ..................................................................................28

Contents TPD1379EDaN
4 Preventive maintenance
Preventive maintenance periods ....................................................................................29
Schedules.......................................................................................................................30
How to ll the coolant circuit...........................................................................................33
How to drain the coolant circuit ......................................................................................34
Engines tted with keel coolers ......................................................................................34
How to check the specic gravity of the coolant.............................................................35
How to drain the raw water system ................................................................................37
How to clean the strainer for the raw water pump..........................................................38
How to check the impeller of the raw water pump..........................................................39
How to check the drive belt ............................................................................................40
How to adjust the belt tension ........................................................................................40
How to renew the element of the fuel lter (M65 engines) .............................................41
How to renew the canister of the fuel lter (M85T engines) ...........................................42
Fuel pre-lter ..................................................................................................................43
Atomiser fault..................................................................................................................43
How to renew an atomiser..............................................................................................44
How to eliminate air from the fuel system.......................................................................46
How to renew the lubricating oil......................................................................................47
How to renew the canister of the lubricating oil lter .....................................................49
How to renew the lubricating oil of the Newage PRM 260D reverse gearbox................51
How to renew the lubricating oil of the ZF-Hurth HSW 250A reverse gearbox ..............53
How to renew the engine breather assembly, M65 engines...........................................55
How to renew the breather valve M85T engines ...........................................................57
How to renew the element of the air lter (M65 engines)...............................................58
How to renew the element of the air lter (M85T engines).............................................58
How to set the valve tip clearances................................................................................59
Seacock strainer.............................................................................................................61
Corrosion........................................................................................................................61
Supplementary tools.......................................................................................................61
Power take-off ................................................................................................................62
5Engineuids
Fuel specication............................................................................................................63
Low temperature fuels ...........................................................................................64
Aviation kerosene fuels..........................................................................................64
Lubricating oil specication.............................................................................................65
Viscosity chart ................................................................................................................65
Coolant specication ......................................................................................................66
6 Fault diagnosis
Problems and possible causes ......................................................................................68
List of possible causes ...................................................................................................69

TPD1379EDaN Contents
7 Engine preservation
Introduction.....................................................................................................................75
Procedure.......................................................................................................................75
How to add antifreeze to the raw water system for engine preservation purposes........77
8 Parts and sevice
Introduction.....................................................................................................................79
Service literature.............................................................................................................79
Training...........................................................................................................................79
On-board spares kit........................................................................................................79
POWERPART recommended consumable products......................................................80
9 General data
Engine ............................................................................................................................83
Reverse gearbox ............................................................................................................84
Newage PRM 260..................................................................................................84
Hurth HSW 250A ...................................................................................................84

Contents TPD1379EDaN

TPD1379EDaN Inhold
1 Generelle oplysninger
Indledning.........................................................................................................................1
Vedligeholdelse af motoren ..............................................................................................2
Sikkerhedsbestemmelser .................................................................................................3
Motorgaranti .....................................................................................................................5
Motornummer ...................................................................................................................5
Perkins-selskaber.............................................................................................................6
2 Motoroversigter
Indledning.........................................................................................................................9
Oversikt over motoren ......................................................................................................9
Innledning.........................................................................................................................9
Placering af motordele - M65-motorer............................................................................10
Plassering av motorkomponenter, M65 Motorens..........................................................10
3 Betjeningsvejledning
Brug af betjeningspanelet...............................................................................................15
Ekstra betjeningspanel ...................................................................................................17
Relæ til en isoleret stelledning........................................................................................18
Sikringspanel..................................................................................................................19
Start af motoren..............................................................................................................21
Stop af motoren..............................................................................................................24
Indstilling af motorens hastighedsområde......................................................................24
Indkøring.........................................................................................................................25
Hældningsvinkel under drift............................................................................................25
Fri rotation af skrueakslen ..............................................................................................25
Betjening af gearvælgeren ............................................................................................26
Fremgangsmåder i nødsituationer..................................................................................27
4 Forebyggende vedligeholdelse
Tidsintervaller for forebyggende vedligeholdelse ...........................................................29
Vedligeholdelsesplan......................................................................................................31
Opfyldning af kølesystemet ............................................................................................33
Dræning af kølesystemet................................................................................................34
Kontrol af kølevæskens vægtfylde .................................................................................35
Dræning af råvandssystemet..........................................................................................37
Rensning af råvandspumpens lter................................................................................38
Kontrol af råvandspumpens rotor ...................................................................................39
Kontrol af drivremmen ....................................................................................................40
Justering af remspændingen..........................................................................................40
Udskiftning af brændstoflterets element (M65-motorer) ...............................................41
Udskiftning af brændstoflterdåsen (M85T-motorer)......................................................42
Brændstof-forlter...........................................................................................................43
Dysefejl...........................................................................................................................43
Udskiftning af brændstofdyser........................................................................................44

Inhold TPD1379EDaN
Udluftning af brændstofsystemet....................................................................................46
Udskiftning af olien .........................................................................................................47
Udskiftning af olielterdåsen...........................................................................................49
Udskiftning af olien i Newage PRM 260D-gearkassen...................................................51
Udskiftning af olien i ZF-Hurth HSW 250A-gearkassen .................................................53
Udskiftning af motorens ventilationssystem - M65-motorer............................................55
Udskiftning af ventilationsventilen - M85T-motorer.........................................................57
Udskiftning af luftlterets element (M65-motorer)...........................................................58
Udskiftning af luftlterets element (M85T-motorer).........................................................58
Indstilling af ventilspillerum.............................................................................................59
Bundhanelter ................................................................................................................61
Korrosion ........................................................................................................................61
Ekstra værktøj ................................................................................................................61
Kraftudtag.......................................................................................................................62
5 Motorvæsker
Brændstofspecikationer................................................................................................63
Smøreoliespecikationer ................................................................................................65
Kølevæskespecikation..................................................................................................66
6Fejlnding
Problemer og mulige årsager .........................................................................................70
Liste over mulige årsager ...............................................................................................71
7 Motorbeskyttelse
Indledning.......................................................................................................................75
Fremgangsmåde ............................................................................................................75
Påfyldning af frostvæske på råvandssystemet til beskyttelse af motoren ......................77
8 Reservedele og service
Indledning.......................................................................................................................79
Servicelitteratur...............................................................................................................79
Træning ..........................................................................................................................79
Reservedelssæt ombord ................................................................................................79
9 Generelle data
Motor ..............................................................................................................................85
Gearkasse ......................................................................................................................86