Perko POWERMATIC R100 User manual

R100 Controlled Door Closer
FRAME
DOOR
power
latching
action
closing
speed
Samuel Heath
patents
applied for
U
L
C
US
LISTED85R6
BODY
CLOSING
SPEED
ADJUSTER
WITH
DUST CAP
LINK ROD
LOCKING SCREW
LINK ROD
DOOR PLATE
HOLES FOR
ALLEN KEY
HOLES FOR
ALLEN KEY
FRAME
PLATE
POWER
LATCHING
ACTION
ADJUSTER
IIMMPPOORRTTAANNTTNNOOTTIICCEE--FFOORRFFIIRREEDDOOOORRIINNSSTTAALLLLAATTIIOONNSS
RREEFFEERRTTOOIITTEEMM11IINNFFIITTTTIINNGGIINNSSTTRRUUCCTTIIOONNSS
• CE marked and adjustable to conform to power size 3 of Controlled
Door Closing Device. BS EN1154: 1997 (Test door 60kg/132lbs).
• UL Approved to UL 10B, UL 10C and UL 228. ADA Compliant. ANSI 156.4 Reg.
• 1 Hour Fire Test BS EN1634-1: 2000.
• Adjustable speed control.
• Adjustable power latching action.
• 11/2pairs of hinges should be used in conjunction with this closer on all doors.
• Suitable for doors opening to a maximum of 105º. A door stop should be fitted.
• Maximum door weight 80kg/180lbs, width 950mm/38”.
• Suitable for latched and unlatched doors.
• Should NNOOTTbe used with rising butt hinges, concealed mortice hinges.
P
PL LE EA AS SE ER RE EA AD DF FI IT TT TI IN NG GI IN NS ST TR RU UC CT TI IO ON NS ST TH HO OR RO OU UG GH HL LY Y
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BE EF FO OR RE EI IN NS ST TA AL LL LA AT TI IO ON N. .

• Screwdriver (Plain Slotted)
• Screwdriver (Phillips)
• Wood Chisel 25mm x 185mm/1”x 7”
• Solid Centre Auger Bit or Spade
Bits 26mm Ø and 28mm Ø
11/16” Ø and 11/8”Ø
• Bradawl
• Power Drill
• Tape Measure
• Pencil
• Adjustable Spanner
• Ruler
The use of a dedicated
morticing tool is highly
recommended for multiple
installations.
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power
latching
action
closing
speed
Samuel Heath
patents
applied for
U
L
C
US
PARTS LIST
C
CH HE EC CK KA AL LL LC CO OM MP PO ON NE EN NT TP PA AR RT TS SA AG GA AI IN NS ST TP PA AR RT TS SL LI IS ST T. .
Door Closer - x 1
Fixing plates
Template - x 1 Allen Keys - x 2
Screws - x 12 Extractor Bolt - x 1
Allen
Key for
Adjuster Screw
(Locking) x 1
(A) (B) (C)
(D) (E) (F)
TOOLS REQUIRED
The Third Generation Concealed Door Closer
2Holes
28mmØ x
seeStep3
2Holes
28mmØx
seeStep4
4Holes
28mmØ x
30mmDeep
FrameSide
for
Frame Plate
DoorSide
forDoorPlate
&CloserBody
4Holes
26mmØx
185mmDeep
Centre Line
®
Template
*Thistemplateisforright
handhungdoors(when
viewingclosingface).
For left hand hung doors
turnupsidedown.
Closer must be
fittedwithin
300mm of hinge
®

DOOR CLOSERS FITTED
TO A FIRE DOOR.
• Perko Powermatic,®conforms to
Power Size 3 of Controlled Door
Closing Device Standard BS
EN1154:1997 when the power
latching action is set to
maximum.
• Turn adjuster screw fully to
positive (+) as explained in 9.
• Closer must be fitted no more
than 750mm/30” from floor and
within 300mm/12” of a hinge.
• Closer and plates should be
bedded in Alfacryl FR Intumescent
Acrylic Mastic available from
Samuel Heath.
•Ensure door is plumb, hinges are
free, and that timber is sound.
• Take template provided and fold
along center line. Open door to 90º.
•Secure template to door edge and
frame edge within 300mm/12” of a
hinge ensuring the center line is
central in line with the pivot point of
the hinge.
•Draw a vertical line at the center
point of the door edge on the
template.
N
NB B
T
Th hi is sl li in ne em mu us st tn no ot te ex xc ce ee ed d
3
35 5m mm m/ /1 13
3/
/8
8”
”f fr ro om mt te em mp pl la at te ec ce en nt tr re e
l
li in ne e. .
S
Se ee eF Fi ig g. .2 2
1IMPORTANT NOTICE
• Repeat this vertical line onto
the frame side at the same
distance from centre line.
•At each point on the
template where the vertical
lines cross the horizontal
dotted lines mark through the
template using a bradawl into
the door edge and frame edge
to establish drilling points.
Remove template RETAIN FOR
REFERENCE.
•Note: Door can now be
removed from frame to assist
drilling if preferred.
2TEMPLATE POSITIONING
Fig. 1
FRAME
300mm
12”MAX
DOOR
/

IMPORTANT
FRAME
300mm
12”MAX
DOOR
/
//
To ensure the 35mm/13/8” distance is not exceeded the closer and fixing
plate can both be offset in the door leaf and jamb (closer to the hinge
pivot point) by up to a maximum of 6mm/1/4” as illustrated below.
To achieve a maximum opening angle of 105º the centre of the closer
must be no more than 35mm/13/8” from the pivot point of the hinge.
Fig. 2
35mm
13/8”MAX
35mm
13/8” MAX

FRAME
DOOR
N
NB B
T
To oe en ns su ur re ec co or rr re ec ct to op pe er ra at ti io on no of f
c
cl lo os se er rt th he er re em mu us st tb be ea a3 3m mm m/ /1
1/
/8
8”
”g ga ap p
b
be et tw we ee en nt th he et tw wo of fi ix xi in ng gp pl la at te es sw wh he en n
t
th he ed do oo or ri is si in nt th he ec cl lo os se ed dp po os si it ti io on n. .
T
Th he es se ei in ns st tr ru uc ct ti io on ns sa ar re eb ba as se ed do on nt th he e
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ga ap pb be et tw we ee en nd do oo or ra an nd df fr ra am me eb be ei in ng g
3
3m mm m+
+
-
-1
1. .0 0m mm m. .
• Drill 4 x 28mm/11/8” Ø holes x30mm/15/16”
deep to accept frame plate assembly as
indicated on template.
•Drill 2 x 28mm/11/8” Ø holes x5mm deep
to accept frame plate ends.
•Remove excess timber between drilled
holes to accommodate frame plate.
FRAME PREPARATION FOR
FRAME PLATE
3
•Drill 4 x 26mm/11/16” Ø x
185mm/75/16” deep holes to accept
closer body as indicated on the
template.
•Drill 2 x 28mm/11/8” Ø holes x5mm to
accept door plate ends.
•Remove excess timber between
drilled holes to accept the closer body
and door plate.
4DOOR PREPARATION FOR
BODY & DOOR PLATE
FRAME
DRILL
TO
30mm/1 /16”
DEEP
5

S
amuel
H
ea
th
DOOR
P
A
TENT
S
APPLIED FOR
PER KO
POWERMATIC
C
LOSIN
G
SPEED
+
–
E
S
amuel
H
ea
th
DOOR
PA
TENTS
APPLIED FOR
CLOSING
SPEED
+ –
C
E
D
D
PERKO
POWERMATIC
• Insert closer body into door.
•Insert extractor bolt (E) into
position and rotate clockwise
until holes in link rods appear.
• Generally for thicker doors
expose both holes on each rod.
INSTALLING CLOSER
5
•Insert the allen keys (C)
through both top and bottom
link rod holes.
B
Bo ot th ha al ll le en nk ke ey ys sm mu us st tb be e
c
co or rr re ec ct tl ly yl lo oc ca at te ed d. .
•Remove extractor bolt.
•Secure door plate to door with
six screws (D).
I
IM MP PO OR RT TA AN NT T
W
Wi it th hc co om mp po os si it te ed do oo or rs sa an nd dd do oo or r
l
li in ni in ng gs si it ti is se es ss se en nt ti ia al lt to od dr ri il ll lp pi il lo ot t
h
ho ol le es sØ Ø3
3/
/3
32 2”
”( (2 2. .5 5m mm m) )t to os su ui it t
f
fi ix xi in ng gs sc cr re ew ws s. .
6

•With the closer secure and now held
open by allen keys, if necessary firmly
push both link rods across door plate
and offer frame plate into frame void.
Secure with six screws (D).
•Open door slightly and remove
allen keys.
• Installation is now complete.
7
• Remove dust cap.
•Use one of the allen keys (C)
to adjust closing speed.
•Positive (+) increases door speed.
Negative (-) reduces door speed, as
indicated on door plate.
8ADJUSTMENT
- CLOSING SPEED
DOOR
FRAME
PATENTS
APPLIEDFOR
PERKO
POWERMATIC
CLOSING
SPEED
+–
POWER
LATCHING
ACTION
-+
S
amuel
H
ea
th
PERKO
POWERMATIC
DOOR
FRAME
PATENTS
APPLIEDFOR
CLOSING
SPEED
+ –
POWER
LATCHING
ACTION
- +
S
amuel
H
ea
th

•The power latching action can
be adjusted using a plain flat
ended screwdriver.
•Loosen locking screw using allen
key (F) to allow the adjuster screw
to turn.
•Positive (+) increases the angle
at which latching action engages.
Negative (-) decreases angle at
which the latching action
engages.
•Re-tighten locking screw when
correct power latching action
achieved.
9ADJUSTMENT
-POWER LATCHING ACTION
PER KO
POWERMATIC
S
amuel
H
ea
th
F
Samuel Heath & Sons plc
Leopold Street
Birmingham
B12 OUJ, England
Telephone: [phone]
Fax: [phone]
Sales office direct line: 0121 766 4200
E-mail: [email protected]
www.samuel-heath.com / www.perko-powermatic.com
US Customer Service
111 East 39th Street, Suite 2R
New York N.Y. 10016
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
The Perkopower is protected by the
following Patents and Applications.
C
CA AN NA AD DA A2365822
2436363
H
HO ON NG GK KO ON NG G1038953
J
JA AP PA AN N2000-602490
S
SI IN NG GA AP PO OR RE E82862
T
TA AI IW WA AN N156554
U
US SA A6625847
2004/0111831
U
UK KGB25447175
GB2415014
EP1605126
A
AU US ST TR RI IA A
B
BE EL LG GI IU UM M
D
DE EN NM MA AR RK K
F
FR RA AN NC CE E
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GE ER RM MA AN NY Y
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IR RE EL LA AN ND D
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LU UX XE EM MB BO OU UR RG G
N
NE ET TH HE ER RL LA AN ND DS S
S
SP PA AI IN N
S
SW WE ED DE EN N
S
SW WI IT TZ ZE ER RL LA AN ND D
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LI IE EC CH HT TE EN NS ST TE EI IN N
EP1605126
9-395
NOV 2009
10K

2Holes
28mm/11/8ӯ x
see Step 3
2Holes
28mm/11/8ӯ
xsee Step 4
4Holes
28mm/11/8ӯ
x30mm Deep
Frame Side
for
Frame Plate
Door Side
for Door Plate
& Closer Body
4 Holes
26mm/11/16ӯ
x 185mm/
75/16”Deep
Centre Line
®
Template
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9- 419 04/08 10K
3355mmmmMMAAXX