Perrot MVR 3 User manual

TDP045d+e.doc Seite/Page 1 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
Bedienungs- und Wartungsanleitung
Operating manual and maintenance instructions
Perrot
Magnetventil
Solenoid valve
MVR 3“
ZW01 99545

TDP045d+e.doc Seite/Page 15 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
Contents:
1. General
2. Safety
3. Operating data / Pressure drop
4. Installation
5. Commissioning
6. Maintenance
7. Troubleshooting
8. Spare parts list
1. General
We assume that you are familiar with the general issues of irrigation. This manual is
therefore brief and contains only information, which needs to be at hand during system
operation.
Warranty claims may only be made if the controller has been operated according to
instructions set forth in this manual and if the fault occurs during the warranty period.
1.1. Application
The valve is used, for a controlled switching on and off, of the water flow from a water
source to the sprinkler.
Water temperature max.: 40oC.
Ambient temperature max: 60oC
1.2 Warranty Information
Regnerbau Calw GmbH guaranties to the product owners that all their new products
are free of material and/or workmanship faults. The provided product is used for
irrigation, in accordance with recommendations as specified by the producer, for the
duration of the warranty period specified hereinafter. The warranty does not cover
valves faults caused by act of God (storms, floods, etc.)

TDP045d+e.doc Seite/Page 16 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
During the warranty period, Regnerbau Calw GmbH will repair or replace all faulty
parts, at their own discretion, but they limit their liability to defective components
only. Any other explicit and/or implied warranties are excluded.
In the unlikely case of a claim, please return the faulty component to your local
supplier or contact our customer service department at: Regnerbau Calw GmbH,
Industriestrasse 19-29, D-75382 Althengstett, Germany.
This warranty does not cover valves used and/or installed and/or modified in
contravention of the technical data or operating/installation instructions as issued by
Regnerbau Calw GmbH.
Regnerbau Calw GmbH waives any liability for indirect or subsequent damage
incurred in connection with using the valves, including but not limited to damage
to plant material, cost of technology/service replacement; incurred during the
existence of the fault or due to the valves being out of operation; damage to other
property; injuries to the operator(s) caused by negligence or by other reasons.
All automatic guarantees, including guarantees for typical quality or suitability of
the merchandise are limited to the warranty period as specified by the law.
2. Safety
This operation & safety manual contains the basic instructions for installation, operation,
maintenance and repair to the valves. It is absolutely necessary that the professional
installation technician and the qualified staff/operator study this manual thoroughly prior
to initiating the valve installation and commissioning it into operation.
Please follow both the general safety instructions specified in this chapter, and the
particular safety warnings pointed out in other chapters.
2.1. Marking of Instructions in the Operation Manual
Safety instructions, non-compliance with which could lead to risking people's health
are marked with the "danger" symbol:
"Warning" is printed next to instructions where non-compliance may represent a risk
to the valve and/or its operation.
WARNING

TDP045d+e.doc Seite/Page 17 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
2.2. Risk in Case of Ignoring the Safety Instructions
Not respecting the safety instructions may result in serious injuries, damage to the
environment and/or the valve. Not respecting the safety instructions may waive
liability for all and any claims for covering damage.
3. Description / Operating Data
Materials Cover and housing: grey cast iron, plastic coated
Membrane: full moulded diaphragm
Recommended operating pressure: 4 to 8 bar
Permitted operating pressure:: 10 bar
the static pressure on the valve should not
exceed over 16 bar
Operating pressure: max 10 bar
Connecting thread: G3 FT
Liquids: water
Pressure drop: see specification sheet (page 5)
Liquids temperature: max 45 °C
Ambient temperature: max 60 °C
Kv - value: 75 m3/h
Operating voltage: 24V AC / 50 Hz
Inrush current: 0,28 A
Holding current: 0,14 A
WARNIN
G

TDP045d+e.doc Seite/Page 18 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
4. Installation
 Before installation of the valves the pipes are to be flushed proper
until the pipes are clean.
 For sealing of the thread use hemp and sealing compound, for example use
Fermit special
 Respect direction flow:
The arrow on the valve body shows the correct direction of flow
 Position of installation as desired. However pay attention that a complete drain is
only possible if the installation is horizontal.
 To avoid mechanical strength from the pipes to the valve, a tube loop should
always be installed in front and behind of the valve, to avoid mechanical tension,
which takes effect on the valve. (see sketch 1)
 The cable connection from coil to the control cable must be watertight. (e.g. with
cable connector DBY)
sketch 1
WARNIN
G

TDP045d+e.doc Seite/Page 19 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
4.1. Installation dimensions

TDP045d+e.doc Seite/Page 20 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
5. Commissioning / preparation for hibernation
5.1. Commissioning
a) Examine electrical functions:
Before opening water supply to the valve, the coil must be activated through a control
module. With help of an acoustic „click“ on the coil, the correct electrical function
can be found out. (The click occurs when pulling the plunger)
b) Make sure that <manual opening> stands on AUTO
In that position it is guaranteed, that the valve closes after water supply in case it is
de-energized (see sketch 2).
c) Open slowly water supply to the valve until operating pressure is available. Possibly
the valve opens briefly and closes than after 30 seconds autonomous.
h) After the water supply is opened and the max. operating pressure is reached, all
sealing points are to be examined.
i) Examine valve on faultless function:
Open valve with <manual control> turn to position OPEN
j) Close <manual control> - position CLOSED – the valve must shut off the water flow
within 30 sec.
k) Re-examine correct function by activating the control module electrically.
sketch 2

TDP045d+e.doc Seite/Page 21 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
5.2. Preparation for winter
c) Drain
 Drain supply pipe
 Open drain valve and let it open during the frost period.
 Activate solenoid several times electrically.
d) Blowing out
 Solenoid valves are to be blown out before frost period.
 Connect supply pipe to air compressor. Activate valve and let it open until
only air (without water admixture) leaves the sprinkler.
sketch 3
6. Maintenance
 Remove the solenoid by pressing back the clamping ring and pulling out the control
pipe. Check for dirt and clean if required. (see sketch 3)
 Remove the filter, also first pulling out the control pipe. Check for dirt and clean if
required. (see sketch 3)

TDP045d+e.doc Seite/Page 22 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
7. Trouble shooting + solutions (sketch 4)
7.1. Malfunction
Problem Reason Solution
Clean the finger filter
Check the control pipe for
kinks and dirt particles
Valve closes slowly but
completely
Control water needs too
much time to close the
membrane.
Remove and clean solenoid
or manual control
Control water does not
reach min. pressure
Unscrew valve cover and
check the membrane for
holes or cracks
Valve does not seal
completely
Membrane can not seal to
valve body
Check the interior of the
valve for stones or dirt
particles
plunger sticks in the coil Dismount coil and clean it.
No or little voltage on the
supply pipeline
Generate a supply voltage of
24 VAC
Coil defect Examine coil resistance (it
has to be approximately 30
Ohm) if necessary change
coil
Discharge hole from coil
blocked
Clean discharge hole
Valve only opens / closes
manual but not with an
electrical signal.
Screw <manual opening>
is in CLOSE position
Turn <manual control> to
position AUTO
Water control hole or
discharge hole is blocked
Unscrew manual control and
solenoid and clean the
drillings
Valve does not open even not
with manual opening
No or little pressure on the
supply pipe
Generate a proper supply
pressure voltage or too little
flow
Coil seat contaminated Clean coil seat
Soil between valve seat and
sealing plate
Turn off valve cover,
Clean and flush valve
diaphragm defect Turn off valve cover and
change diaphragm
Pressure drop to low Increase supply pressure or
flow too little
Valve does not close
Water control filter soiled Unscrew and clean filter
Less discharge pressure Stones an soil particles
suppress the water flow
Turn off valve cover, clean
and flush valve

TDP045d+e.doc Seite/Page 23 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
sketch 4
Control unit
M
anual control
coi
l
D
rain valve
Control pipe

TDP045d+e.doc Seite/Page 24 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
7.2. Disassembly / assembly <control unit > (see picture 1+2)
Before above mentioned works are executed, it must be ensure that the valve is
pressure-less.
Disassembly
 Take hoses out of the screwed elbow connection.
To do this, press the dismantling ring to the angle,
then pull on the hose
 Screw out solenoid seating completely by hand (without tools)
 Screw <manual control> with 19 mm open-ended spanner out of the valve cover
picture 1 picture 2
Assembly
 Screw <manual control> into the valve cover with a 19 mm open-ended spanner,
seal thread with Loctite.
 Screw in solenoid seating completely by hand (without tools).
 Insert hoses into the screwed elbow connection
M
anual contro
l

TDP045d+e.doc Rev.:1/16.12.2008 Seite/Page 25 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : p[email protected] / E-mail Konstruktion : techni[email protected]
7.3. Disassembly / assembly of solenoid/solenoid seat (see picture 3+4)
Disassembly
 Remove control pipe from the screwed elbow connection
 Unscrew solenoid with the <solenoid seat> (white plastic / brass component) by
hand (without tools)
 Unscrew < solenoid seat > from the solenoid
picture 3 picture 4
Assembly
 Screw solenoid into the <solenoid seat>
 Screw the <solenoid and <solenoid seat>into the adapter
 Screw the <Adapter> into the manual control.
 Insert control pipes into the screwed angle connections.
coi
l
s
olenoid core
(plunger)
adapter
s
olenoid sea
t

TDP045d+e.doc Seite/Page 26 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
7.4. Disassembly / assembly of diaphragm (see picture 5)
Disassembly
 Remove control pipes from the screwed elbow connection
 Unscrew 4 bolts with a 13 mm open-ended spanner and remove cover
 Remove spring and spring guide upwards
 Pull out membrane upwards
picture 5
Assembly
 Pay attention that all parts are free of dirt
 Insert diaphragm in valve housing, do not forget spring with support body
 Place cover on the valve housing and bolt it tight with 4 bolts using a 13 mm open-
ended spanner in a cross-pattern
 Insert control pipes into the screwed elbow connections
cover
spring
support body
Control pipes
valve housing
diaphragm

TDP045d+e.doc Seite/Page 27 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
7.5. Disassembly / assembly of the filter
Disassembly
 Remove control pipe from the screwed elbow connection
 Unscrew filter out of the valve housing with a 16 mm open-ended spanner
picture 6
Assembly
 When screwing in, seal the thread
 Attach control pipe
Subject to change without prior notice.

TDP045d+e.doc Seite/Page 28 / 28
Perrot Regnerbau Calw GmbH Industriestraße 19-27 / D-75382 Althengstett / Germany
Telefon : [phone] / Fax : [phone]
E-mail : per[email protected] / E-mail Konstruktion : [email protected]e
Für weitere Informationen stehen wir Ihnen gerne zur Verfügung.
REGNERBAU CALW GmbH
Industriestrasse 19-27
75382 Althengstett
Tel. 07051 / 162-0
Fax. 07051 / 162-133
http://www.perrot.de