PFT ZP 3 M User manual

Operating manual
ZP 3 M delivery pump
Part 2 Overview, operation and service
Item no. of the operating manual: 00544586
Read the operating manual prior to starting any work!

ZP 3 M delivery pump / Part 2 Overview, operation and service
This operating manual applies to the following items:
ZP 3 M FC-400V, 3 Ph, 50 Hz, 4 kW without accessories Item no. 00531449
ZP 3 M FC-230V, 1 Ph, 50 Hz, 4 kW without accessories Item no. 00531450
ZP 3 M pole-changing, 400 V, 3 Ph, 50 Hz, 3,7 kW without accessories Item no. 00531452
ZP 3 M FC-230V, 1 Ph, 50 Hz, 4 kW with accessories Item no. 00542526
ZP 3 M FC-400V, 3 Ph, 50 Hz, 4 kW with accessories Item no. 00542527
ZP 3 M pole-changing, 400 V, 3 Ph, 50 Hz, 3,7 kW with accessories Item no. 00542528
ZP 3 M FC-400V, 3 Ph, 50 Hz, 4 kW screed without accessories Item no. 00543560
ZP 3 M FC-400V, 3 Ph, 50 Hz, WILCOWA Item no. 00550671
ZP 3 M FC-400V, 3 Ph, 50 Hz, 4 kW with vibrating screen and accessories Item no. 00594140
ZP 3 M, 230 V, 3 Ph, 60 Hz, 4,5 kW RAL1006 Item no. 00617978
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ZP 3 M delivery pump / Part 2 Overview, operation and service
About us
About us
Publisher Knauf PFT GmbH & Co. KG
Postfach 60 ▪ 97343 Iphofen
Einersheimer Straße 53 ▪ 97346 Iphofen
Germany
Document name 00544586_1.0_GB
Translation of the original operating manual (DE)
Date of first issue 07.2023
Date of change
Copyright The distribution or reproduction of this document, exploitation or
communication of its contents are prohibited unless expressly autho-
rised. Violations may lead to damage compensation.
All rights are reserved in the event of patent, utility model or design
registration.
Notes All rights, technical changes, printing errors and mistakes reserved.
Our guarantee only relates to the perfect quality of our machines.
Consumption, quantity, execution details and performance data
are empirical values, which cannot be transferred readily in case of
different circumstances.
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ZP 3 M delivery pump / Part 2 Overview, operation and service
Table of contents
Table of contents
1 General information................................... 6
1.1 Information regarding the operating
manual.............................................. 6
1.2 Division............................................. 6
1.3 Display of safety and warning
notices.............................................. 6
1.4 Keep the manual for future refer-
ence.................................................. 7
1.5 Name plate....................................... 7
1.6 EC Declaration of Conformity........... 8
1.7 Quality Control sticker...................... 9
1.8 Intended use.................................... 9
1.8.1 Purpose of air compressor............... 9
1.8.2 Safety devices of air compressor..... 10
1.8.3 General setup of the air compressor 10
1.8.4 Hot surfaces on the air compressor.. 10
2 Technical data............................................. 11
2.1 General information.......................... 11
2.2 Operating conditions........................ 11
2.2.1 Operating conditions FC-230V 50Hz 12
2.2.2 Operating conditions 230V 60Hz...... 12
2.2.3 Operating conditions FC-400V......... 13
2.2.4 Operating conditions 400V pole-
changing........................................... 13
2.3 Performance values pump unit 2L6
RENDER STAR................................ 13
2.4 EMC test.......................................... 14
2.5 Sound power level............................ 14
2.6 Vibrations.......................................... 14
3 Transport, packing and storage................ 15
3.1 Safety instructions for transport........ 15
3.2 Transport inspection......................... 16
3.3 Packaging......................................... 16
3.4 Transport.......................................... 17
3.5 Crane transport................................ 17
3.6 Transport by car or truck.................. 17
3.7 Transporting a running machine....... 18
4 Description.................................................. 19
4.1 Overview - ZP 3 M........................... 19
4.2 Functional description ZP 3 M.......... 19
4.3 Fields of application......................... 20
4.4 Description of assemblies................ 20
4.4.1 Material hopper................................ 21
4.4.2 Control cabinet item no. 00531100... 21
4.4.3 Control cabinet item no. 00531101... 22
4.4.4 Control cabinet item no. 00531102... 22
4.4.5 Control cabinet item no. 00617410.. 23
4.4.6 Pump unit......................................... 23
4.4.7 Vibrating screen............................... 23
4.4.8 Air compressor................................. 24
4.4.9 Mortar pressure gauge..................... 24
4.5 Operating modes.............................. 25
4.6 Accessories...................................... 26
5 Operation..................................................... 30
5.1 Safety............................................... 30
5.1.1 Safety rules...................................... 30
5.1.2 Monitoring the machine.................... 31
5.1.3 Hazardous dusts.............................. 31
5.1.4 Safety system................................... 31
5.1.5 Mortar pressure gauge..................... 32
5.2 Inspection by machine operator....... 32
5.3 Preparing the machine..................... 32
5.3.1 Risk of injury due to rotating pump
shaft.................................................. 32
5.3.2 Setting up the machine.................... 33
5.3.3 Connecting the power supply........... 33
5.3.4 Checking the direction of rotation..... 35
5.3.5 Mortar hoses.................................... 37
5.3.6 Drain residual water......................... 39
5.3.7 Compressed air supply.................... 39
5.3.8 Feeding material to the machine...... 41
5.4 Shutdown in case of emergency...... 41
5.5 Putting the machine into operation... 42
5.5.1 Checking the mortar consistency..... 42
5.5.2 Feeding material to the machine...... 43
5.6 Remote control................................. 44
5.7 Applying mortar................................ 44
5.7.1 Opening the air tap on the spray
gun.................................................... 44
5.8 Pump screed or masonry mortar...... 45
5.9 Interruption of work.......................... 45
5.9.1 In case of longer interruption of
work / break...................................... 46
5.10 Switching off the air compressor...... 47
5.11 Switching off the air compressor...... 47
5.12 Switching off the machine................ 47
5.13 Action in case of power failure......... 48
5.13.1 Discharging mortar pressure............ 49
5.13.2 Switching on the machine again
after a power failure......................... 49
5.14 Measures in case of risk of frost....... 50
5.15 Ending work / cleaning the machine. 51
5.15.1 Cleaning........................................... 51
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ZP 3 M delivery pump / Part 2 Overview, operation and service
Table of contents
5.15.2 Secure against restarting................. 51
5.15.3 Running the machine empty............ 51
5.15.4 Disconnecting and cleaning the
mortar hose...................................... 52
5.15.5 Cleaning the material hopper........... 53
5.15.6 Drain residual water......................... 54
5.15.7 Cleaning the pump........................... 54
5.16 Reaction in the event of faults.......... 55
5.16.1 Safety............................................... 55
5.16.2 Faults................................................ 55
5.16.3 Fault displays................................... 56
5.16.4 Table of faults................................... 57
5.16.5 Hose blockages................................ 58
5.16.6 Removal of clogging in hoses.......... 59
6 Maintenance................................................ 63
6.1 Safety............................................... 63
6.1.1 Remove connection cable................ 64
6.2 Environmental protection.................. 64
6.3 Maintenance plan............................. 65
6.4 Maintenance work............................ 65
6.4.1 Implementation by a service techni-
cian................................................... 65
6.4.2 Air filter compressor......................... 66
6.4.3 Setting value pressure switch air
compressor....................................... 66
6.4.4 Safety valve air compressor............. 66
6.4.5 Clean the filter cartridge for the
frequency converter.......................... 66
6.5 Actions after completed mainte-
nance................................................ 67
6.6 Periodic inspection/expert inspec-
tion.................................................... 67
6.7 Spare parts lists............................... 68
6.7.1 Accessories...................................... 68
7 Disassembly................................................ 69
7.1 Safety............................................... 69
7.2 Disassembly..................................... 70
8 Disposal....................................................... 71
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