Phase II Plus PHT-1800 User manual

ModelNo.PHT‐1800/PHT‐1840&PHT‐1850
OperationManual
21IndustrialAvenue
UpperSaddleRiverNJ07458
(201)962‐7373
www.phase2plus.com

1
1Overview 3
1.1Advantages3
1.2MainApplication&TestingRange.....................................................................3
1.2.1MainApplication...................................................................................................3
1.2.2TestingRange.........................................................................................................3
1.3TechnicalSpecifications........................................................................................3
1.4Configuration.............................................................................................................4
1.5WorkingConditions................................................................................................5
2StructureFeature&TestingPrinciple5
2.1StructureFeature......................................................................................................6
2.1.1DTypeImpactDevice.........................................................................................6
2.1.2DifferentTypesofImpactDevice..................................................................7
2.2MainScreen................................................................................................................7
2.3KeypadDefinitions..................................................................................................8
2.4LeebHardnessTestingPrinciple........................................................................9
3Preparation 10
3.1InstrumentPreparationandInspection......................................................10
3.2ImpactDeviceSelection......................................................................................10
3.3PreparationoftheSampleSurface.................................................................11
4TestingProgram 12
4.1Start‐Up......................................................................................................................12
4.2Loading......................................................................................................................12
4.3Localization..............................................................................................................12
4.4Testing........................................................................................................................12
4.5ReadMeasuredValue..........................................................................................13
4.6Notification..............................................................................................................13
5OperationDetail13
5.1PowerOn/Off..........................................................................................................13
5.2MaterialSetting......................................................................................................14
5.3Hardness/Strengthtesting.................................................................................15
5.4ImpactDirectionSetting.....................................................................................15
5.5AverageTimesSetting.........................................................................................15
5.6Datalogging..............................................................................................................15
5.6.1Viewingstoredfile/Group.............................................................................15
5.6.2Clearingselectedfile/Group..........................................................................16
5.7PrintReport.............................................................................................................16
5.8SystemReset...........................................................................................................16
5.9ELBacklight.............................................................................................................17
5.10AutoPowerOff....................................................................................................17
5.11BatteryReplacement.........................................................................................17
5.12ConnectingtoaComputer..............................................................................17
5.13ErrorCodeReference....................................................................................................17
26
Effective:December6,2011
WarrantyPolicy:
Allportableandstationarymaterialtestinginstrumentsmanufacturedfor/by
PhaseIIshallbefreefromdefectsinmaterialandworkmanshipforaperiod
of1to5fullyears(dependinguponmodel)fromdateofpurchase.Partsfound
tobedefectiveshallbereplacedorrepairedatPhaseII’ssolediscretion.
ProductsfoundbyPhaseIItobemisused,abusedorneglectedarenot
coveredunderthiswarranty.Partsnotcoveredbythiswarrantyarenormal
wearandconsumableitemssuchas(butnotlimitedto)impactballs,impact
bodies,diamondindentors,carbideballindentors,impactsprings,cablesand
connectors,batteries,diamondstylus,contactprobes,etc.
Consumable(wearable)itemssuchascablesandprobeshavea90day
warrantyfromdateofpurchase.
Thiswarrantyisexclusiveandinlieuofallotherwarrantieswhetherwritten,
oralorimplied,includinganyimpliedwarrantiesormerchantabilityor
fitnessforaparticularpurpose.InnoeventshallPhaseIIbeliableforany
incidental,specialorconsequentialdamagesofanynature.
ReturnPolicy:
AllPhaseIIproductsmusthaveauthorizationpriortoreturn.
Ifproductisnotacceptableforanyreasonincludingapplicationissuesand
demonstrations,authorizationforreturnmustbeobtainedwithin10daysof
receiptofproduct.Unitmustbeinsamenewconditionitwasreceived.
Failuretodosowillresultinanautomatic15%restockingfee.
Returnsafter30dayswillnotbeaccepted.

25
MainHeadquarters:U.S.A
PhaseIIMachine&Tool,Inc.
21IndustrialAve
UpperSaddleRiver,NJ.07458USA
Tel:(201)962‐7373
Fax:(201)962‐8353
GeneralE‐Mail:info@phase2plus.com
BEIJING,CHINA
PhaseIIMeasuringInstruments(Beijing)Ltd.
Room301,Bldg2QingYuanXiLi,HaidianDistrict,Beijing100192,China
Tel:+86‐10‐59792409
Fax:+86‐10‐59814851
GeneralE‐mail:inf[email protected]
MEXICO
PhaseIIde Mexico
CalleANo.4PromerPiso
Col.SanMarcosAzcapotzalco
C.P02020Mexico
Tel:011‐525‐5538‐39771
Fax:same
GeneralE‐mail:phase2mexico@hotmail.com
VENEZUELA
PhaseIIHerramientasUniversalesEDCM.CA.
Av.FranciscoLazoMartiCC
PlazaSantaMonicaPBLocal
SantaMonica,Caracas1040Venezuela
Tel:212‐690‐28‐21
Fax:212‐693‐29‐16
E‐mail:edcphm@movistar.net
2
6Maintenance&Servicing17
6.1ImpactDeviceMaintenance..............................................................................17
6.2InstrumentMaintenanceProgram.................................................................18
6.3FaultAnalysis&Evaluation...............................................................................18
6.4NoticeofTransportandStorageConditions
APPENDIX.................................................................................................................................18
Table1.............................................................................................................................18
Table2.............................................................................................................................20
Table3.............................................................................................................................21
Table4…………………………………………………………………………………………24

3
1Overview
1.1Advantages
Widemeasuringrange.BasedontheprincipleofLeebhardnesstestingtheory.
CapableofmeasuringLeebhardnessofallmetallicmaterials.
Large screen LCD, showing all functions and parameters. With background
light.
Seven impact devices are available for special application. Automatic
identificationofimpactdeviceuponplugin.
Testatanyangle,evenupsidedown.
DirectdisplayofhardnessscalesHRB,HRC,HV,HB,HS,HL
Large memory could store 100 groups (Relative to average times 1‐32 ) of
information including single measured value, mean value, impactdirection,
impacttimes,materialandhardnessscaleetc.
Batterysymbolshowingthecapacityofthebattery.
Usercalibrationfunction.
OutputviaUSBport.Microprintersupport.
Compactplasticcase,suitableforuseunderpoorworkingconditions
Continuous working period of no less than 100 hours with two alkaline
batteries(AAsize)Autopoweroff.
Outsidedimensions:150×74×32mm
Weight:245g
1.2MainApplication&TestingRange
1.2.1MainApplication
Diecavityofmolds
Bearingsandotherparts
Failureanalysisofpressurevessel,steamgeneratorandotherlargeequipment
Large,hardworkpiece
Testingofinstalledmachineryandpermanentlyassembledparts.
Materialidentificationbaseduponhardnessrange
Rapidtestinginlargerangeandmulti‐measuringareasforlarge‐scale work
piece
1.2.2TestingRange
TestingrangerefertoTable1andTable2intheAppendix.
1.3TechnicalSpecifications
ErrorandrepeatabilityofdisplayedvalueseeTable1‐1below.
24
Windows8InstallationPatch:
ForallPHT‐seriesportablehardnesstesters
1,ConnectthetestertoPCviaUSBcable.Poweruptheinstrument.
2,Runzadig_2.1.2.exe
2,ActivateOptions/ListAllDevices.
Thenselectthe“LeebHardnessTester”item.Selectthe“libusb‐win32(v1.2.6.0)”
option.
3,PressdowntheInstallDriver/ReinstallDriverbutton.Waitforthedriver
installingprocesscomplete.
4,NowtheusbdriverfortheLeebHardnessTesterhasbeensuccessfullyinstalled.
Youcannowrunthedataprosoftwaretocommunicatewiththehardnesstester.
Note:Keeptheinstrumentpoweredupduringdriverinstallationand
connection.
TechSupport:(201)962‐8352

23
PHT‐1800DataOutputSoftwareInstallation:
InsertCDintodriveonyourcomputer
Windowwillpopup
RunAutoRun.exe
Followpromptstoloadprogram,makesureyour
designationdriveissettoC:
Oncecompleteda“DataproforHardnessiconwill
appearondesktop
LaunchtheprogramusingtheDataproforHardness
iconondesktopshortcut
UsingtheUSBcableprovidedinsertroundendto
thehardnesstesterandUSBsidetoyourcomputer
Onthesoftwarescreenselect“Connect”.Itwillask
forwhichCOMportyouareattachedto.SelectCOM
port.
Onceconnectedyoucanviewallsavedmemoryfiles
onscreen.
Therearealsoselectionsfor“Database”and
“Reports”.
4
Table1‐1
No.
Typeof
impact
de v i c e
HardnessvalueofLeeb
standardhardness
block
Errorof
displayed
value
Repeatability
1 D 760±30HLD
530±40HLD
±6HLD
±10HLD
6HLD
10HLD
2 DC 760±30HLDC
530±40HLDC
±6HLDC
±10HLDC
6HLD
10HLD
3 DL 878±30HLDL
736±40HLDL ±12HLDL 12HLDL
4 D+15 766±30HLD+15
544±40HLD+15 ±12HLD+15 12HLD+15
5 G 590±40HLG
500±40HLG ±12HLG 12HLG
6 E 725±30HLE
508±40HLE ±12HLE 12HLE
7 C 822±30HLC
590±40HLC ±12HLC 12HLC
Measuringrange:HLD(170~960)HLD
Measuringdirection:0~360°
HardnessScale:HL、HB、HRB、HRC,HV、HS
Display:4‐DigitLCD
Datamemory:max.100groups(relativetoimpacttimes1‐32)
Workingpower:3V(2AAsizealkalinebatteries)
Continuousworkingperiod:about100hours(Withbacklightoff)
Communicationinterface:USB
This manual suits for next models
2
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