Phase AxN series User manual

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AxN
CONFIGURABLE MOTION
CONTROL PLATFORM
Installation Manual
Support Model：
AxN Size4: AxN 70.140.4
Version：V1.0(E)

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Summary
1Mechanical Installation..............................................................................................................3
1.1 Notes for Operation ......................................................................................................3
1.2 Installation Environment...............................................................................................4
1.3 Overall Dimensions .......................................................................................................5
1.4 Installation Orientation .................................................................................................6
1.5 Installation Spacing .......................................................................................................7
2Main Circuit Wiring....................................................................................................................8
2.1 AC Power Supply Input..................................................................................................8
2.1.1 AC Power Supply Requirement ..........................................................................8
2.1.2 AC Power Supply Cable Fabrication ...................................................................8
2.1.3 AC Power Supply Input Installation ..................................................................11
2.2 DC Power Supply Input................................................................................................14
2.2.1 DC Power Supply Requirement........................................................................14
2.2.2 DC Power Supply Cable Fabrication .................................................................14
2.2.3 DC Power Supply Input Installation..................................................................17
2.3 Brake Resistor..............................................................................................................19
2.3.1 Internal Brake Resistor.....................................................................................19
2.3.2 Internal Brake Resistor Installation ..................................................................19
2.3.3 External Brake Resistor ....................................................................................20
2.3.4 External Brake Resistor Installation..................................................................21
2.4 Motor Power Output...................................................................................................23
2.4.1 Motor Power Output Cable Fabrication...........................................................23
2.4.2 Motor Power Output Installation.....................................................................26
3Control Circuit Wiring ..............................................................................................................28
3.1 Auxiliary Power Supply (AUX_Power) .........................................................................28
3.1.1 Auxiliary Power Supply Requirement...............................................................28
3.1.2 Auxiliary Power Supply Cable Fabrication ........................................................28
3.1.3 Auxiliary Power Supply Installation ..................................................................29
3.2 System Relay (R1)........................................................................................................31
4Communication Port................................................................................................................33
4.1 Overview of Communication Port Panel .....................................................................33
4.2 E1 —— Main Encoder Port .........................................................................................34
4.2.1 Sincos Encoder.................................................................................................35
4.2.2 Endat Encoder .................................................................................................36
4.2.3 Digital Incremental Encoder with Hall..............................................................37
4.2.4 Resolver ...........................................................................................................38
4.2.5 Hiperface Encoder ...........................................................................................39
4.3 S1 —— Serial Bus Port ................................................................................................40
4.3.1 RS-232 .............................................................................................................40
4.3.2 RS422/485 .......................................................................................................43
4.3.3 Auxiliary CAN ...................................................................................................44
4.4 C1 —— Main CAN Port ...............................................................................................46

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4.4.1 Main CAN.........................................................................................................46
4.4.2 Auxiliary Encoder.............................................................................................48
4.5 EtherCAT IN/OUT——EtherCAT Port ...........................................................................49
4.6 U1/U2 —— User Connectors ......................................................................................50
4.7 U3/U4 —— Insulated User Connectors ......................................................................52

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1Mechanical Installation
1.1 Notes for Operation
Avoid
Please be sure to avoid:
1. penetration of damp into the device;
2. aggressive or conductive substances in the immediate vicinity;
3. explosive and flammable substances in the immediate vicinity;
4. drill chippings, screws or foreign bodies dropping into the device;
5. ventilation openings being covered over, as otherwise the device may be damaged
Note
Note the following points:
1. Make sure every part of the drive is anchored before moving the drive. Failure to comply may
result in minor or moderate injury from the drive parts falling.
2. Observe proper electrostatic discharge (ESD) procedures when handling the drive. Failure to
comply could result in ESD damage to the drive circuitry;
3. Prevent foreign matter such as metal shavings or wire clippings from falling into the drive
during installation and project construction. Failure to comply could result in damage to the
drive. Place a temporary cover over the top of the drive during installation. Remove the
temporary cover before start-up, as the cover will reduce ventilation and cause the drive to
overheat.
Install proper cooling to ensure the temperature in the enclosure does not exceed 40 °C.

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1.2 Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the proper
environment. The table below provides description of the appropriate environment for the drive.
Environment
Condition
Installation Area
Indoor
Ambient
Temperature
0℃to 40℃, up to 50℃with power reduction (2%/℃)
Drive reliability improves in environments without wide temperature
fluctuations.
When using an enclosure panel, install a cooling fan or air conditioner in the
area to ensure that the air temperature inside the enclosure does not exceed
the specified levels.
Do not allow ice to develop on the drive.
Humidity
5 to 90% without condensation
Surrounding Area
Install the drive in an area free from:
1. oil mist and dust
2. metal shavings, oil, water or other foreign materials
3. radioactive materials
4. combustible materials (e.g., wood)
5. harmful gases and liquids
6. excessive vibration
7. chlorides
Altitude
Up to 1000m above MSL, over 1000 m above MSL with power reduction ( 3%
per 100m)
Vibration
Amplitude up to 0.3mm at 2 to 9 Hz
Acceleration up to 1m/s2at 9 to 200 Hz
Orientation
Install the drive vertically to maintain maximum cooling effects.

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1.3 Overall Dimensions

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1.4 Installation Orientation
To maintain proper cooling, install the AxN drive upright inside the switch cabinet as illustrated
below:
WARNING: The airflow inside the drive must be upright after installation as illustrated below. If
other form of installation must be taken, CONNECT PMC ENGINEER BEFORE INSTALLATION.
Installation Orientation of AxN Size4

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1.5 Installation Spacing
To maintain sufficient space for airflow and wiring, the space between AxN drive and other device
(including other AxN drives) must comply the requirement below.
Correct Installation Spacing of AxN Series Drive
No.
Distance
Description
A
＞100mm
The distance between the top of the switch cabinet, to ensure enough
space for air-out.
B
＞10mm
The distance between other device (including other AxN drives and
peripheral devices)
C
＞30mm
The distance between the inside wall of the switch cabinet.
D
＞100mm
The distance between the bottom of the switch cabinet, to ensure enough
space for air-in.
E
＞100mm
Air-out area, do not place any other device in this area
F
＞100mm
Air-in area, do not place any other device in this area
G
Airflow Direction
NOTE: The switch cabinet must have air outlets and inlets to ensure the thermal exchange between
the cold air outside and the hot air inside.

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2Main Circuit Wiring
2.1 AC Power Supply Input
2.1.1 AC Power Supply Requirement
Mains Supply
AxN Series
Voltage
150 ~ 500Vac
Type
Three-phase AC power
Frequency
50/60Hz
Fluctuation of Frequency
±10% (45 ~ 66Hz)
Asymmetry
±3%
2.1.2 AC Power Supply Cable Fabrication
AC power supply cable is the cable which connect the AxN Size4 Drive with the filter. The
connection between AC power supply and the filter is not mentioned in this manual, and should
be connected properly based on the real application.
Step 1: Cable Selection
AxN Size4 drive must use a 4 wire cable with shield as its AC power supply cable. Refer to the
table below to select the appropriate cable:
AxN Size4
Current (A rms)
Recommended
Gauge (mm2)
Recommended
Gauge (AWG)
AxN 70.140.4
70
16.77
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Step 2: Cable Length Measurement
The AC power supply cable is used to connect the output of the filter with the Power Input Port
(P1) of AxN Size4 Drive. To minimize the interference, the filter must be installed in close proximity
to AxN Size4 Drive as much as possible. But, the distance between two devices should also comply
with the Installation Space Regulation of AxN Size4 Drive (Refer to 1.5 Installation Spacing).
NOTE: The length of AC power supply cable should NOT exceed 0.5m.
Step 3: Strip the Cable Coat
Strip the outside coat of the AC power supply cable for 160mm and reveal the inside shield.

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Step 4: Make the Grounding Shield
Leave 65mm Shield as the grounding shield and turn it to the outside of the coat. Then, weld a wire
on the shield as the drainage line.
Step 5: Fix the Grounding Shield
Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside.
Step 6: Make the Phase Wires
Choose 3 wires of the cable as the phase wires (R, S and T). Crimping pre-insulated Terminals on
the wires will enhance the connection stability and simplicity between the cable and drive. AxN
Size4 series drives are recommended to use the E Series Cord End Terminals manufactured by
KST. Refer to the following table to select the appropriate terminal:
AxN Size4
Cord End Terminals
F (mm)
W (mm)
B (mm)
D (mm)
d1 (mm)
AxN 70.140.4
E16-12
12
8.7
10.0
6.2
5.8
Strip the wires for L mm (F ≤ L ≤ F+B), the recommend strip length is F+2 mm, refer to the
following table to select an appropriate length:
AxN Size4
Strip Length (mm)
Recommended Strip Length (mm)
AxN 70.140.4
12 ~ 22.0
14

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Step 7: Connect the PE wire with Shield
Use the same method to make the remaining wire as the PE wire. Then crimp the PE wire into the
E16-12 Code End Terminal along with the drainage line.
Step 8: Check and Mark
Check every wire and the connection between shield and PE wire, then label each wire.

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2.1.3 AC Power Supply Input Installation
Step 1: Check the Power Supply Type and Voltage
Make sure that the mains power supply is a 3 phase AC power supply, and its voltage is 150 ~ 500
Vac.
Step 2: Install the Filter
Connect the filter to the AC power supply. Then, connect one end of the AC power supply cable to
the filter. Fuses or Breaker can be installed before the filter based on the real application.
NOTE: To minimize the interference, the filter must be installed in close proximity to AxN Size4
Drive as much as possible. But, the distance between two devices should also comply with the
Installation Space Regulation of AxN Size4 Drive (Refer to 1.5 Installation Spacing). The length of
AC power supply cable should NOT exceed 0.5m.
Step 3: Find out the AC Power Input Terminals
PE, T, S and R, these are the four terminals called AC Power Input Terminals. AxN Size4 Drive’s AC
Power Input Terminals are in the Power Supply Input Port (P1) which is on the top of the drive.
Refer to the following figures for exact locations and terminal Assignment.

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Step 4: Insert Wires into Corresponding Terminals
Use a 3mm hexagonal wrench to loosen the hexagonal screws on PE, T, S and R Terminals which
are in the drive’s Power Supply Input Port (P1). Insert the Wires of the AC power supply cable into
the corresponding terminals: PE to PE, T to T, S to S and R to R.
NOTE: The metal part of the cord end terminal on the wire should be fully inserted into the
corresponding terminals. Leave only the insulated part outside.
Step 5: Tight the Terminals
Use a 3mm hexagonal torque wrench to tight the hexagonal screws on PE, T, S and R Terminals
which are in the drive’s Power Supply Input Port (P1). The nominal torque to tight these terminals
is 4.0 ~ 4.5Nm. If the tight torque reaches higher than 8.5Nm, the terminal will be broken.
Step 6: Cable Fixing
Use a hose clamp to fix the cable on the cable support. Make sure that the cable shield has a large-
area contact against the cable support, so that they can together be grounded through drive
housing.

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2.2 DC Power Supply Input
2.2.1 DC Power Supply Requirement
Main Supply
AxN 70.140.4
Voltage
565V
Type
DC power
Fluctuation of Voltage
0 ~ 800V
Nominal Power
48.5KW
Peak Power
97KW
2.2.2 DC Power Supply Cable Fabrication
DC power supply cable is the cable which connect the AxN Size4 Drive with the DC power supply.
This manual only mention the cable fabrication of AxN drive side. The power supply side should be
fabricated based on the requirement of the DC power supply
Step 1: Cable Selection
AxN Size4 drive must use a 3 wire cable with shield as its DC power supply cable. Refer to the
table below to select the appropriate cable:
AxN Size4
Current (A rms)
Recommended
Gauge (mm2)
Recommended
Gauge (AWG)
AxN 70.140.4
85.8
21.15
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Step 2: Cable Length Measurement
The AC power supply cable is used to connect the output of the DC power supply with the Power
Input Port (P1) of AxN Size4 Drive. To minimize the interference, the DC power supply must be
installed in close proximity to AxN Size4 Drive as much as possible. But, the distance between two
devices should also comply with the Installation Space Regulation of AxN Size4 Drive (Refer to 1.5
Installation Spacing).
Step 3: Strip the Cable Coat
Strip the outside coat of the DC power supply cable for 160mm and reveal the inside shield.

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Step 4: Make the Grounding Shield
Leave 65mm Shield as the grounding shield and turn it to the outside of the coat. Then, weld a wire
on the shield as the drainage line.
Step 5: Fix the Grounding Shield
Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside.
Step 6: Make the Phase Wires
Choose 2 wires of the cable as DC+ and DC-. Crimping pre-insulated Terminals on the wires will
enhance the connection stability and simplicity between the cable and drive. AxN Size4 series
drives are recommended to use the E Series Cord End Terminals manufactured by KST. Refer to
the following table to select the appropriate terminal:
AxN Size4
Cord End Terminals
F (mm)
W (mm)
B (mm)
D (mm)
d1 (mm)
AxN 70.140.4
E16-12
12
8.7
10.0
6.2
5.8
Strip the wires for L mm (F ≤ L ≤ F+B), the recommend strip length is F+2 mm, refer to the
following table to select an appropriate length:
AxN Size4
Strip Length (mm)
Recommended Strip Length (mm)
AxN 70.140.4
12 ~ 22.0
14

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Step 7: Connect the PE wire with Shield
Use the same method to make the remaining wire as the PE wire. Then crimp the PE wire into the
E16-12 Code End Terminal along with the drainage line.
Step 8: Check and Mark
Check every wire and the connection between shield and PE wire, then label each wire.

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2.2.3 DC Power Supply Input Installation
Step 1: Check the Power Supply Type and Voltage
Make sure that the mains power supply is a DC power supply, and its voltage is 0 ~ 800 Vdc.
Step 2: Find out the DC Power Input Terminals
PE, DC+ and DC-, these are the three terminals called DC Power Input Terminals. AxN Size4 Drive’s
DC Power Input Terminals are in the Power Supply Input Port (P1) which is on the top of the drive.
Refer to the following figures for exact locations and terminal Assignment.
Step 4: Insert Wires into Corresponding Terminals
Use a 3mm hexagonal wrench to loosen the hexagonal screws on PE, DC+ and DC- Terminals which
are in the drive’s Power Supply Input Port (P1). Insert the Wires of the DC power supply cable into
the corresponding terminals: PE to PE, DC+ to DC+, and DC- to DC-.
NOTE: The metal part of the cord end terminal on the wire should be fully inserted into the
corresponding terminals. Leave only the insulated part outside.

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Step 5: Tight the Terminals
Use a 3mm hexagonal torque wrench to tight the hexagonal screws on PE, DC+ and DC- Terminals
which are in the drive’s Power Supply Input Port (P1). The nominal torque to tight these terminals
is 4.0 ~ 4.5Nm. If the tight torque reaches higher than 8.5Nm, the terminal will be broken.
Step 6: Cable Fixing
Use a hose clamp to fix the cable on the cable support. Make sure that the cable shield has a large-
area contact against the cable support, so that they can together be grounded through drive
housing.