Lennox Prodigy User manual

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OPERATION
MANUAL

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The Prodigy®control system is the latest example of Lennox’ commitment
to advanced HVAC technology. Standard on every Strategos®rooftop unit,
the Prodigy control system makes setup, troubleshooting and servicing
easier than ever.
The Prodigy control system includes:
• Prodigy unit controller
• SmartWire™system
• Optional Prodigy BACnet module (BTL certified)
• Optional Prodigy LonTalk®module (LonTalk certified)
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NAVIGATION
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1. Navigation is performed by using the arrowed keys and the
enter button
• To reset the Prodigy®unit controller, press the left arrow and
hold for 5 seconds
— You will now be at the beginning of the menu structure
• Press the enter or right arrow to go into the sub menus:
• Press the down arrow until you see
• To exit the menu structure, press the left arrow
— Press the left arrow again to return to the Display mode.
DATA
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Navigation
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Display Service Data Settings SmartWire™
System
UNIT
SETPOINTS
CONTROLS
OPTIONS
INSTALL
RUNTIMES
HISTORY
SENSORS
NETWORK
FACTORY
STATUS
TEST
OFFLINE
IN/OUTPUTS
REPLACE
REPORT
SERVICE

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DISPLAY
• Display shows the controller’s current state
— It will show either the current mode of operation or an alarm/
status message
• To exit the display mode, press enter
• You are now in the menu structure
• Notice that the first level of the menu structure is located on the controller
English, French or Spanish language can be selected.
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ALARMS
The Prodigy®unit controller displays alarms in descriptive, actionable text.
• To simulate an alarm, press the left arrow until you are in the
display mode
• Flip down the switch to the right of the controller labeled Compressor
1HP (s4). It is located on the green trainer board next to the lower right
corner of the gray M2
• This will show the alarm for a high-pressure switch trip for Compressor 1
• To silence the alarm, press enter
• To turn off the alarm, simply flip the switch (S4) back to the up position
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USB SERVICE REPORTS
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1. The Prodigy®controller’s USB port can download service reports
• To generate a report, insert a USB memory stick into the USB port
then press enter
• With displayed, press enter to write
the report
• The display will show it is writing the report and then indicate when
it is complete
• The report will be saved to the memory stick with a file name
based on the unit’s serial number
• This report can be transferred to any computer via the
memory stick
REPORT
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=========================================================================================
USB SERVICE REPORT
=========================================================================================
Service Date 7/4/2010
Service Time 3:15:00
Serial No. 5609K00002
M2 Version 7.06.00
DB1 Version 1.06.00
Unit No. 2
Sbus Address 2
BACnet Address 2
CAT No. 36L87
MODEL NO. LGH036H4ES1Y
Status COOLING
=========================================================================================
Runtime Data
Total Power On 1832 HRS 79 CYCLES
Before Install 286 HRS ---------
Filter 2040 HRS ---------
Belt 1063 HRS ---------
Blower 1162 HRS 131 CYCLES
Compressor 1 46 HRS 66 CYCLES
Compressor 2 0 HRS ---------
Compressor 3 0 HRS 0 CYCLES
Compressor 4 0 HRS 0 CYCLES
Outdoor Fan 1 14 HRS 32 CYCLES
Outdoor Fan 2 0 HRS 2 CYCLES
Outdoor Fan 3 0 HRS 0 CYCLES
Outdoor Fan 4 0 HRS 0 CYCLES
Outdoor Fan 5 0 HRS 0 CYCLES
Outdoor Fan 6 0 HRS 0 CYCLES
Heat Stage 1 5 HRS 17 CYCLES
Heat Stage 2 0 HRS 16 CYCLES
Reheat 2 HRS 13 CYCLES
Free Cooling 15 HRS 1608 CYCLES
UV Lamp 0 HRS ---------
=========================================================================================
Sensor Data
OAT : 100 degF
RAT : 85 degF
DAT : 86 degF
ZAT : 83 degF
RH : 60 %
CO2 : 415 ppm
=========================================================================================
Alarm/Status Log
23 ALARM(23) STRIKE 3 ON COMP 1 S87 COMP LOCKOUT.
CHECK CHECK CHARGE, FILTER, AIR FLOW, COIL, USE SERVICE
( 23) 7.04.2010 1:05:00 MENU TO CLEAR LOCKOUTS.
22 ALARM(22) COMP 1 LOW PRESS S87 COMP OFF. CHECK
( 22) 7.04.2010 1:00:00 CHARGE, FILTERS, AIR FLOW. COIL
ALARM(5) FILTER S27 REPLACE FILTER OR CHECK FILTER
( 5) 6.30.2010 21:05:00 SWITCH S27
=========================================================================================
END OF REPORT
=========================================================================================
USB SERVICE REPORT
=========================================================================================
Service Date
Service Time 4:23:00
Serial No. 5609K00002
M2 Version
DB1 Version
Unit No.
Sbus Address
BACnet Address
CAT No.
MODEL NO.
Status COOLING
=========================================================================================
Runtime Data
Total Power On 1832 HRS 80 CYCLES
Before Install 286 HRS ---------
Filter 0 HRS ---------
Belt 1063 HRS ---------
Blower 1162 HRS 131 CYCLES
Compressor 1 0 HRS 0 CYCLES
Compressor 2 0 HRS ---------
Compressor 3 0 HRS 0 CYCLES
Compressor 4 0 HRS 0 CYCLES
Outdoor Fan 1 14 HRS 32 CYCLES
Outdoor Fan 2 0 HRS 2 CYCLES
Outdoor Fan 3 0 HRS 0 CYCLES
Outdoor Fan 4 0 HRS 0 CYCLES
Outdoor Fan 5 0 HRS 0 CYCLES
Outdoor Fan 6 0 HRS 0 CYCLES
Heat Stage 1 5 HRS 17 CYCLES
Heat Stage 2 0 HRS 16 CYCLES
Reheat 2 HRS 13 CYCLES
Free Cooling 15 HRS 1608 CYCLES
UV Lamp 0 HRS ---------
=========================================================================================
Sensor Data
OAT : 100 degF
RAT : 76 degF
DAT : 57 degF
ZAT : 77 degF
RH : 50 %
CO2 : 415 ppm
=========================================================================================
Alarm/Status Log
23 ALARM(23) STRIKE 3 ON COMP 1 S87 COMP LOCKOUT.
CHECK CHECK CHARGE, FILTER, AIR FLOW, COIL, USE SERVICE
( 23) 7.04.2010 1:05:00 MENU TO CLEAR LOCKOUTS.
22 ALARM(22) COMP 1 LOW PRESS S87 COMP OFF. CHECK
( 22) 7.04.2010 1:00:00 CHARGE, FILTERS, AIR FLOW. COIL
ALARM(5) FILTER S27 REPLACE FILTER OR CHECK FILTER
( 5) 6.30.2010 21:05:00 SWITCH S27
=========================================================================================
END OF REPORT

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USB SERVICE REPORTS
The reports at left are an example of a service call.
1. The first report shows the status of a unit with a faulty compressor and
dirty filter
• The sensor data illustrates the issue
2. The second report shows the same unit with a new compressor
and filter
• Notice the new sensor readings and the reset runtime information
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USB PROFILES
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You can also save a unit profile which can be uploaded to another similar unit.
• To save or upload a unit profile, insert a USB memory stick in the
USB port
• Press enter when the screen reads then scroll
down to and press enter
• The controller will automatically check to see if there is a profile that
matches the unit
• If there is a profile saved to the memory stick with a matching cat
number, the controller will ask to upload it
• This will instantly upload all setpoints to the unit that are saved to
the profile
• If there is no profile saved, the controller will ask if you want to save
the unit’s profile
USB
PROFILES
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SELF-TEST
The Prodigy®unit controller features a self-test function. This allows the user to
individually test critical component operation.
• First, navigate to the menu and press enter
• Then, press enter again to access the menu
• Press the down arrow to find and press enter
• Then select either an individual compressor or stage (L or H)
• The controller will turn on just that compressor (stage)
• It will then return the RAT and DAT as a check of correct operation
SERVICE
TEST
COOL
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REPLACE
The replace function is used to reset component runtime information. To
demonstrate, we will use a filter replacement.
• First, navigate to the menu and press enter
• Press the down arrow to scroll to and
press enter
• Press enter on which should be the first category
• To reset the filter runtime, press enter
• This resets the filter runtime, which should be done after every
filter change
SERVICE
REPLACE
FILTER
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RUNTIMES
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The Prodigy®unit controller contains runtime information on all key components.
• Navigate to the menu and press enter
• Press enter again on to access the menu
• You can scroll through all the runtimes using the up and
down arrows
• Press the left button twice to return to the menu
DATA
DATA
RUNTIMES
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HISTORY
You can also view the history of alarm and status messages.
• From the screen, press enter and scroll
to and press enter
• Press enter on the screen
• The Prodigy®unit controller will display the last five alarms
• Press the left button three times to return to
the screen
HISTORY
ALARMS
DATA
DATA
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SENSOR DATA
The Prodigy®unit controller can also display important sensor data.
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• Once on the screen, press enter and scroll
to then press enter
• You can scroll through all the sensors and their current readings
• This data can be critical in diagnosing a problem
• Press the left button twice to return to the menu
DATA
SENSORS
DATA
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SETPOINTS
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