Philips Azur gc4532 User manual

Published by Philips Consumer Lifestyle Page 1of 25 For internal use only

Document No. : CSW-07-081-18052

Azur Performer Steam Iron

GC 4532

GC 4533

GC 4535

GC 4537

GC 4541

GC 4542

GC 4543

GC 4544

GC 4546

GC 4549

GC 4541

GC 4551

GC 4552

GC 4554

GC 4555

GC 4556

GC 4564

GC 4558

GC 4560

GC 4563

GC 4564

GC 4566

GC 4567

GC 4901

GC 4902

GC 4905

GC 4908

GC 4909

RI 4537

Published by Philips Consumer Lifestyle Page 2of 25 For internal use only

Document No. : CSW-07-081-18052

Contents

Page

1. Important Repair Instructions 3

2. Product Information

- Product Matrix 4

- Functions/ Features Information 9

3. Troubleshooting 10

4. Disassembly and Reassembly Instructions 11

5. Service Lists 16

6. Revision History 24

Published by Philips Consumer Lifestyle Page 3of 25 For internal use only

Document No. : CSW-07-081-18052

Important Repair Instructions

•Only skilled personnel should carry out the repair.

•After repair the appliance should function properly.

•After repair, the appliance has to meet the regulatory and safety requirements that were applicable at the time of

release of the product.

•The following tests are common check that are conducted on a repaired appliance before it is return to the consumer.

a. Soleplate temperature

Check the soleplate temperature at maximum setting within IEC requirement.

Measure the temperature of the Soleplate after the iron has reached steady state i.e connected to the mains for at

least 15 minutes. The table below shows the temperature requirement.

Soleplate temperature (Deg C)

Minimum

Maximum

160

260

b. Leakage Current

Check leakage current according to IEC requirement.

Set input power to 1.15 times rated power.

Power on the appliance until steady.

Measure leakage current between LIVE- NEUTRAL & NEUTRAL - EARTH.

Criteria for acceptance: Leakage current shall not exceed 0.75mA.

c. Water leakage/ Functionality

Check that there is no water leakage from any part of product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, variable steam, SOS, ASO etc is

working properly..

d. Loose part

Check that there are no loose parts such as extra screws in the product that can cause short circuit or product

malfunction.

e. Fuse open circuit

To replace Soleplate Assy from the product.

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Document No. : CSW-07-081-18052

Product Information

Product Matrix

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Document No. : CSW-07-081-18052

Product Information

Product Matrix (Continue)

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Document No. : CSW-07-081-18052

Product Information

Product Matrix (Continue)

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Document No. : CSW-07-081-18052

Product Information

Product Matrix (Continue)

Published by Philips Consumer Lifestyle Page 8of 25 For internal use only

Document No. : CSW-07-081-18052

Product Information

Product Matrix (Continue)

Published by Philips Consumer Lifestyle Page 9of 25 For internal use only

Document No. : CSW-07-081-18052

Product Information

Functions/ Features information

Easy to use

Water Advice

•Drip stop system

•In case you live in an area with hard water,

•Precision Steam Tip

(eg: water hardness more than 8dGH), it is

•Safety auto shut off (for ASO version only)

Recommended to use a mixture of 50% tap water

•Robust heel rest

And 50% demineralized water.

•Extra large filling hole

Soleplate

Fast crease removal

•Soleplate is the best Philips Soleplate for Steam

•Soleplate: SteamGlide, SteamGlide Plus,

Iron. It has great scratch resistance, glides exellent

SteamGlide Advance & SteamGlide Elite

and it is easy to clean.

•Power: 2400 W ~ 3000 W

•Continuous steam output: 45g ~ 55 g/min

Vertical Steam

•Steam boost: 180 g ~ 250 g

•This features a steam boost in vertical position to

•Spray feature

Remove wrinkles in hanging garments

•Vertical Steam

Steam boost

Drip Stop

•The steam boost helps to remove stubborn wrinkles.

•The Water Tank Bottom has a Valve that is

Controlled by a bimetal disc on the Soleplate.

Electronic Safety Shut Off

Water is only released into Steam Chamber via

•The power to the heater is cut off when the Iron has

the Tank Valve when the Soleplate temperature

been motionless. The ASO lights starts blinking

Is high enough. When the Soleplate temperature

when the iron is moved. It is automatically switched

is too low, the Tank Valve is closed. This prevent

on.

water from dripping onto garment.

Product size & weight

•Product dimension (W x H x L)

130 x 154 x 320 mm

•Weight of Iron: 1.552Kg

Published by Philips Consumer Lifestyle Page 10 of 25 For internal use only

Document No. : CSW-07-081-18052

Troubleshooting

Problem

Possible root cause

Solution

No heating

Soleplate

Exchange Cover and Soleplate Mtd Assy & Mains

Cord, apply Heat Sink Paste to Live and Neutral wire.

Mains Cord

Exchange Mains Cord, apply Heat Sink Paste to Live

and Neutral wire.

ASO (for ASO version)

Exchange ASO

Water leaking

Water Tank Assy

Exchange Water Tank Assy

Soleplate

Exchange Cover and Soleplate Mtd Assy & Mains

Cord, apply Heat Sink Paste to Live and Neutral wire.

Calc Collector Assy

Exchange Calc Collector Assy

Filling Door jammed/ can not

close or open/ bounce up

Inlay Assy

Exchange Inlay Assy

Too less steam (< 45 g/min)

Soleplate full of scale

Refer to descalling instruction stated below

No Steam

Soleplate

Exchange Cover and Soleplate Mtd Assy & Mains

Cord, apply Heat Sink Paste to Live and Neutral wire.

No spray

Water Tank Assy

Exchange Water Tank Assy

Backplate damaged/ cracked

Backplate Assy

Exchange Backplate Assy & Mains Cord, apply Heat

Sink Paste to Live and Neutral wire.

Descaling Instruction:

Published by Philips Consumer Lifestyle Page 11 of 25 For internal use only

Document No. : CSW-07-081-18052

Disassembly Instruction

Before dismantling :

Ensure the plug is disconnected from the mains and Soleplate is not hot.

Tool to use: Screw driver –1x Flat Head, 1x Philips Cross Head Recess no. 2, 1x T15, clean cloth

1. Unscrew A1 Screw with screw driver (Philips Cross Head Recess no. 2) from Backplate 2K”2”.

2. Remove Deco Plate by pulling it out horizontally.

Caution: Once Deco Plate removed from Backplate 2K, reassemble Pilot Lamp Cover, misplace of this part is not

orderable.

3. Open up the Filling Door, remove the Inlay Sticker. (Note : Sticker to be reused)

4. Remove Tank Seal.

5. Unscrew T1 Screw with screw driver (T15) from Inlay Assy.

6. Remove Inlay Assy“5” with screw driver (Flat Head) from the back end by placing the Screw driver between Inlay

Assy & Housing, lift the screw driver upwards slowly until you hear (3x) click sound.

7. Remove Thermostat Dial.

8. Remove Bullet & Spring.

9. Unscrew A2 Screw with screw driver (Philips Cross Head Recess no. 2) from Clamping Plate.

10. Unscrew A3 Screw with screw driver (Philips Cross Head Recess no. 2) from Housing & Cover.

11. Remove ASO“1”(handle ASO with care –for ASO version only).

12. Remove Water Tank Assy“7”from Cover and Soleplate Mtd Assy“4 “.

13. Remove Thermostat Bush from Cover and Soleplate Mtd Assy.

14. Diassemble Lamp Assy by pressing the tab of Quick Connector and pull out from Frame Connect

15. Diassemble Mains Cord“6”. Before removing Mains Cord, remove the Heat Sink Paste from the connectors with

clean cloth. Press the tab of Quick Connector on Mains Cord and pull it out from Frame Connector.

16. Remove Calc Collector Assy“3”from bottom of Cover.

Published by Philips Consumer Lifestyle Page 12 of 25 For internal use only

Document No. : CSW-07-081-18052

Reassembly Instruction

1. Assemble the Calc Collector Assy“3” to Cover.

2. Assemble Swivel to Backplate 2K”2”.

3. Insert Mains Cord“6” (connectors side) to Swivel.

4. Connect Mains Cord“6” N & E wires to designated Frame Conncetors as shown below.

Cautions: - Due to high wattage of the iron, only specified Mains Cord must be used.

- Should there be any damage observed on the Mains Cord, it must be replaced.

- To replace Mains Cord once it is disassembled in the course of repair.

5. Connect ASO“1”Red and Grey wires to designated Frame Connectors as shown below (for ASO version only).

Published by Philips Consumer Lifestyle Page 13 of 25 For internal use only

Document No. : CSW-07-081-18052

6. Connect Lamp Assy to Frame Connectors as shown below.

Note: When Silicone Sleeve are used, make sure it is in correct position covering exposed wire.

7. Shift Mains Cord“6” Brown wire in between Lamp Assy wires as shown below (for ASO version only).

8. Assemble Thermostat Bush to Cover and Soleplate Mtd Assy“4”.

9. Place Water Tank Assy“7” on top of Cover and Soleplate Mtd Assy“4”.

10. Fasten A3 Screw with Screw driver (Philips Cross Head recess no. 2) between Housing & Cover.

Reassemble Spring to Bullet before mount it back to Tank Top as shown in blue circle below.

11. Assemble Thermostat Dial.

Published by Philips Consumer Lifestyle Page 14 of 25 For internal use only

Document No. : CSW-07-081-18052

12. Fold in ASO“1” to nest onto housing rib structure as shown below (for ASO version only).

13. Assemble Inlay Assy“5” to Housing (keep ASO Red, Brown and Grey wires at the right side of the Swivel saddle)

14. Fasten T1 Screw with Screw driver (T15) to Inlay Assy then paste the Inlay Sticker over T1 screw area, close the

Filling Door.

15. Assemble Tank Seal.

16. Dress ASO“1” Grey wire follow by Red wire as shown below (for ASO version only).

17. Connect ASO“1” & Mains Cord“6” brown wire through the Lamp Assy Connection Loop as shown below.

(for ASO version only)

18. Dress Brown wire on Housing rib as shown below (for ASO version only).

Published by Philips Consumer Lifestyle Page 15 of 25 For internal use only

Document No. : CSW-07-081-18052

19. Fold in Lamp Assy and nest Neon Lamp inside pocket as shown below. Dress wires, ensuring the Silicone Sleeves

(where applicable) are held in place between Lamp and dressing rib.

20. Fasten A2 Screw with Screw driver (Philips Cross Head recess no.2) from Clamping Plate to Housing.

Notes: Mains Cord“6” with ~ 8mm distance from Clamping Plate edge to Mains Cord tape as shown above.

21. Dress Mains Cord“6” up to the Swivel Saddle.

22. Assemble Deco Plate to Tank Top.

23. Assemble Backplate 2K“2”.

24. Fasten A1 Screw with Screw driver (Philips Cross Head recess no. 2) to Backplate 2K“2”.

Cautions:

a. before fastening screw, relocate the screw with first thread. Once done fasten the screw.

b. Do not drop, hit or knock the ASO (for ASO version only).

c. Ensure there is click sound after Connector to Terminal engage. Refer to wiring diagram for detail.

d. Take note of live part (red & blue wire) must apply with Heat Sink Paste after wire dressing on area as shown.

Notes: Heat Sink Paste –Dow Corning 340 Heat Sink Compound to be used.

Published by Philips Consumer Lifestyle Page 16 of 25 For internal use only

Document No. : CSW-07-081-18052

Service Lists

GC4532/20

GC4532/27

GC4533/30

POS.

Description

EEU

RUSSIA

EEU

889453220300

889453220400

889453227870

889453330400

1

ASO

NA

2

BACKPLATE 2K

423902273921

423902274051

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275531

423902275451

5

INLAY ASSY

423902274231

423902274241

6

MAINS CORD

423902273971

7

WATER TANK ASSY

423902274341

423902274371

GC4533/37

GC4535/20

POS.

Description

RUSSIA

EEU

RUSSIA

IBERIA

889453337870

889453520400

889453520870

889453520180

1

ASO

NA

2

BACKPLATE 2K

423902274051

423902274091

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275451

423902275461

423902275551

5

INLAY ASSY

423902274241

423902274201

6

MAINS CORD

423902273971

423902273981

7

WATER TANK ASSY

423902274371

423902274421

GC4537/70

GC4537/80

POS.

Description

EEU

RUSSIA

IBERIA

EEU

889453770400

889453770870

889453770180

889453780400

1

ASO

NA

2

BACKPLATE 2K

423902274061

423902274071

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275451

423902275531

423902275451

5

INLAY ASSY

423902274251

423902274281

6

MAINS CORD

423902273971

7

WATER TANK ASSY

423902274401

423902274471

GC4541/20

GC4542/40

GC4543/30

POS.

Description

EEU

RUSSIA

EEU

889454120300

889454120400

889454240870

889454330400

1

ASO

NA

2

BACKPLATE 2K

423902273921

423902274131

423902274121

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902274011

423902275441

5

INLAY ASSY

423902273951

423902274271

423902274171

6

MAINS CORD

423902273971

423902273981

7

WATER TANK ASSY

423902273991

423902274461

423902274381

Published by Philips Consumer Lifestyle Page 17 of 25 For internal use only

Document No. : CSW-07-081-18052

Service Lists

GC4543/30

GC4544/80

POS.

Description

RUSSIA

IBERIA

EEU

IBERIA

889454330870

889454330180

889454480400

889454480180

1

ASO

NA

2

BACKPLATE 2K

423902274121

423902274071

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275441

423902275521

423902275441

423902275521

5

INLAY ASSY

423902274171

423902274281

6

MAINS CORD

423902273981

7

WATER TANK ASSY

423902274381

423902274511

GC4544/80

GC4549/00

GC4552/00

GC4554/40

POS.

Description

TURKEY

IBERIA

TURKEY

EEU

889454480040

889454900180

889455200040

889455440400

1

ASO

NA

423902273911

2

BACKPLATE 2K

423902274071

423902276041

423902274131

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275441

423902274011

423902275411

5

INLAY ASSY

423902274281

423902276071

423902274291

6

MAINS CORD

423902273981

7

WATER TANK ASSY

423902274511

423902281171

423902276051

423902274501

GC4554/40

GC4555/80

GC4556/20

POS.

Description

IBERIA

RUSSIA

EEU

RUSSIA

889455440180

889455580870

889455620400

889455620870

1

ASO

423902273911

2

BACKPLATE 2K

423902274131

423902274071

423902273921

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902274011

423902275441

5

INLAY ASSY

423902274291

423902274191

423902274181

6

MAINS CORD

423902273981

423902273971

423902273981

7

WATER TANK ASSY

423902274501

423902274411

423902274391

GC4556/20

GC4558/20

GC4563/30

POS.

Description

ITALY

EEU

RUSSIA

EEU

889455620380

889455820400

889455820870

889456330400

1

ASO

423902273911

2

BACKPLATE 2K

423902273921

423902274101

423902274031

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275521

423902275491

423902275471

5

INLAY ASSY

423902274181

423902274211

423902274151

6

MAINS CORD

423902273981

423902274301

7

WATER TANK ASSY

423902274391

423902274431

423902274351

V9

Published by Philips Consumer Lifestyle Page 18 of 25 For internal use only

Document No. : CSW-07-081-18052

Service Lists

GC4563/30

GC4564/20

POS.

Description

RUSSIA

IBERIA

ARGENTINA

EEU

889456330870

889456330180

889456330410

889456420300

1

ASO

423902273911

2

BACKPLATE 2K

423902274031

423902273931

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275471

423902275541

423902275471

423902274021

5

INLAY ASSY

423902274151

423902273961

6

MAINS CORD

423902274301

423902281191

423902273981

7

WATER TANK ASSY

423902274351

423902274001

GC4564/20

GC4566/80

POS.

Description

EEU

IBERIA

TURKEY

EEU

889456420400

889456420180

889456420040

889456680400

1

ASO

423902273911

2

BACKPLATE 2K

423902273931

423902274111

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275511

423902274021

423902275481

5

INLAY ASSY

423902273961

423902274221

6

MAINS CORD

423902273981

7

WATER TANK ASSY

423902274001

423902274441

GC4564/20

GC4566/80

GC4567/80

POS.

Description

RUSSIA

IBERIA

EEU

IBERIA

889456680870

889456680180

889456780400

889456780180

1

ASO

423902273911

2

BACKPLATE 2K

423902274111

423902274041

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275481

423902275471

423902275541

5

INLAY ASSY

423902274221

423902274161

6

MAINS CORD

423902273981

423902274301

7

WATER TANK ASSY

423902274441

423902274361

GC4901/10

GC4902/20

POS.

Description

EEU

RUSSIA

IBERIA

EEU

889490110400

889490110870

889490110180

889490220400

1

ASO

423902275211

2

BACKPLATE 2K

423902275221

423902273921

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275391

423902281241

5

INLAY ASSY

423902275271

423902276011

6

MAINS CORD

423902275321

7

WATER TANK ASSY

423902275341

423902275351

Published by Philips Consumer Lifestyle Page 19 of 25 For internal use only

Document No. : CSW-07-081-18052

Service Lists

GC4902/20

GC4905/40

POS.

Description

RUSSIA

IBERIA

TURKEY

EEU

889490220870

889490220180

889490220040

889490540400

1

ASO

423902275211

2

BACKPLATE 2K

423902273921

423902275241

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275401

423902275411

5

INLAY ASSY

423902276011

423902275291

6

MAINS CORD

423902275321

7

WATER TANK ASSY

423902275351

423902275361

GC4905/40

GC4908/80

POS.

Description

RUSSIA

TURKEY

IBERIA

EEU

889490540870

889490540040

889490540180

889490880400

1

ASO

423902275211

2

BACKPLATE 2K

423902275241

423902275251

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275411

423902275421

5

INLAY ASSY

423902275291

423902275301

6

MAINS CORD

423902275321

423902275331

7

WATER TANK ASSY

423902275361

423902275371

GC4908/80

GC4909/60

POS.

Description

RUSSIA

EEU

RUSSIA

TURKEY

889490880870

889490960400

889490960870

889490960040

1

ASO

423902275211

2

BACKPLATE 2K

423902275251

423902275261

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275421

423902275411

5

INLAY ASSY

423902275301

423902275311

6

MAINS CORD

423902275331

7

WATER TANK ASSY

423902275371

423902278811

GC4909/60

GC4909/66

GC4532/26

GC4537/86

POS.

Description

NORDIC

MEA

889490960190

889490966600

889453226600

889453786600

1

ASO

423902273911

423902275211

NA

2

BACKPLATE 2K

423902275261

423902273921

423902274071

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275991

423902275411

423902275531

5

INLAY ASSY

423902275311

423902274231

423902274281

6

MAINS CORD

423902290201

423902290191

423902274331

7

WATER TANK ASSY

423902276001

423902278811

423902274341

423902274471

V9

Published by Philips Consumer Lifestyle Page 20 of 25 For internal use only

Document No. : CSW-07-081-18052

Service Lists

GC4558/26

GC4902/26

GC4533/36

GC4535/20

POS.

Description

MEA

SINGAPORE

THAILAND

889455826600

889490226600

889453336500

889453520640

1

ASO

423902273911

423902275211

NA

2

BACKPLATE 2K

423902274101

423902273921

423902274051

423902274091

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275491

423902275401

423902275451

423902275551

5

INLAY ASSY

423902274211

423902276011

423902274241

423902274201

6

MAINS CORD

423902274331

423902276021

423902274331

423902275601

7

WATER TANK ASSY

423902274431

423902275351

423902274371

423902274421

GC4535/26

GC4537/76

GC4537/83

GC4541/20

POS.

Description

SINGAPORE

TAIWAN

KOREA

889453526500

889453776500

889453783660

889454120470

1

ASO

NA

2

BACKPLATE 2K

423902274371

423902274061

423902274071

423902273921

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275461

423902275451

423902281161

423902274011

5

INLAY ASSY

423902274201

423902274251

423902281131

423902273951

6

MAINS CORD

423902274331

423902281141

423902273971

7

WATER TANK ASSY

423902274421

423902274401

423902281151

423902273991

GC4544/80

GC4544/86

GC4551/29

GC4554/40

POS.

Description

SINGAPORE EXP

SINGAPORE

AUSTRALIA

THAILAND

889454480500

889454486500

889455129530

889455440640

1

ASO

NA

423902273911

2

BACKPLATE 2K

423902274071

423902273921

423902274131

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275521

423902275441

423902274011

423902275521

5

INLAY ASSY

423902274281

423902276011

423902274291

6

MAINS CORD

423902274321

423902281181

423902275591

7

WATER TANK ASSY

423902274511

423902273991

423902274501

GC4563/36

GC4564/23

GC4564/26

GC4566/86

POS.

Description

SINGAPORE

TAIWAN

HONG KONG

SINGAPORE

889456336500

889456423660

889456426450

889456686500

1

ASO

423902273911

423902281221

423902273911

2

BACKPLATE 2K

423902274031

423902273931

423902274111

3

CALC COLLECTOR ASSY

423902273941

4

COVER & SPMA

423902275471

423902281201

423902274021

423902275481

5

INLAY ASSY

423902274151

423902281231

423902273961

423902274221

6

MAINS CORD

423902274311

423902281141

423902274321

7

WATER TANK ASSY

423902274351

423902281211

423902274001

423902274441

Philips Azur GC4532 User manual

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