Philips GC9620 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
Perfect Care Elite
GC9620
15/03
Product information
Fast & powerful crease removal
•Soleplate: TIonic Glide
•OptimalTemp Technology
•Safe rest
•Silent Steam Technology
•Vertical steam
•Pressure: Up to . bar
•Variable steam settings
•Steam output control
•Steam tip
•Power:  W
•Constant vertical steam
•Steam boost:  g
•Continuous steam output:  g/min
Easy to use
•Safe for all fabrics: Even for delicates like silks
•Water tank capacity:  ml
•Filling and emptying water: Detachable water tank,
Extra large filling hole
•Refill any time
•Heatup time:  min
•Ultra light and comfortable
•Storage solution: Carry lock
•Cord freedom (swivel):  degree cord freedom
•Low water alarm
•Cord storage: Cord storage compartment
•Power cord length: . m
•Hose storage: hose storage compartment
•Hose length: . m
•Open handle
Sustainability
•ECO setting
•Energy saving:  energy reduction
•Warranty:  year(s)
Calc management
•Suitable for tap water
•Calc clean reminder
•Calc clean solution: Easy DeCalc Plus
Technical information
•Voltage :    V
•Dimensions:
Packaging :  x  x  cm
Product : . x . x . cm
•Weight:
Iron : . kg
Iron  Base : . kg

GC9620
2-9
Disassembly advice Iron & Lock assy
INLAY & LIGHT STRIP 1
MICROSWITCH & REFLECTOR ASSY 2
TRIGGER SPRING 4
TRIGGER 5
HOUSING CAP 6
HOUSING 8
Remove Screw A1
Remove INLAY & LIGHT STRIP 1
Remove Screw B1, B2, B3 & B4
Remove MICRO SWITCH & REFLECTOR ASSY 2
Remove TRIGGER SPRING 4
Remove TRIGGER 5
Remove HOUSING CAP 6
Remove Screw C1
Remove Screw D1 & D2
Remove HOUSING 8
GROMMET 7
CORD CLAMP 9
RUBBER BUNG 11 & RYTON RING 12
CHASSIS 10
SOLEPLATE ASSY 13
Remove Screw E1 & E2
Remove GROMMET 7
Remove Screw F1 & F2
Remove CORD CLAMP 9
Disconnect All wire connection
Remove RUBBER BUNG 11
Remove RYTON RING 12
Remove Mica sheet
Remove Screw G1, G2, G3 & G4
Remove CHASSIS 10
Remove SOLEPLATE ASSY 13
Remove Screw H1
Remove Thermistor
FRONT LOCK SLIDER SPRING 16H
FRONT LOCK CATCH SPRING 16G
Remove Screw J1 - J5
Remove Tray
Remove FRONT LOCK SLIDER SPRING 16H
Remove Lock assy
Remove Screw K1, K2, K3 & K4
Remove Front lock bracket
Remove FRONT LOCK CATCH SPRING 16G
UI POWER BOARD 23
BUTTON FRAME 24
POWER BUTTON 25
Remove TRAY 18
Remove Screw L1, L2 & L3
Remove IU BOARD PCBA 23
Remove Screw M1 & M2
Remove BUTTON FRAME 24
Remove POWER BUTTON 25

GC9620
3-9
WATER TANK ASSY 15
TRAY RUBBER CAP 17
BUNG 51
STAND TOP 19
RETURN TUBE 29
Remove WATER TANK ASSY 15
Remove TRAY RUBBER CAP 17
Remove BUNG 51
Remove Screw A1 - A10
Remove STAND TOP 19
Remove RETURN TUBE 29
INLET SUPPORT SEAL 30
INLET SUPPORT PLATE 31
INLET COUPLING SUPPORT 32
Remove Screw B1 & B2
Remove INLET SUPPORT SEAL 30
Remove INLET COUPLING PLATE 31
Disconnect Tube
Remove INLET COUPLING SUPPORT 32
POWER BOARD PCBA ASSY 20
PCBA HOLDER 21
HALL SENSOR PCBA ASSY 22
PUMP SUPPORT 28A & 18B
CORRUGATED ELBOW TUBE 27
BRAIDED RUBBER HOSE 33
PUMP ASSY 26
Remove Screw C1 - C5
Remove POWER BOARD PCBA ASSY 20
Remove PCBA HOLDER 21
Disconnect All wire connection
Remove HALL SENSOR PCBA ASSY 22
Remove PUMP SURPPORT 28A & 18B
Remove CORRUGATED ELBOW TUBE 27
Remove Inox clamp
Remove Hose clip
Remove BRAIDED RUBBER HOSE 33
Remove PUMP ASSY 26
SAFETY CAP 38B
SAFETY VALVE 38A
E-VALVE 37
RINSE CAP ASSY 42
SPACER TOP 46
SPACER BOTTOM 47
BOILER ASSY 36
Remove SAFETY CAP 38B
Remove SAFETY VALVE 38A
Remove E-VALVE 37
Remove Hose clip
Remove BRAIDED RUBBER HOSE 33
Remove Screw D1 - D5
Remove RINSE CAP 42
Remove SPACER TOP 46
Remove SPACER BOTTOM 47
Remove BOILER ASSY 36
CLAMPING PLATE 45
CORD SET 43
CORD CLAMP 44
HOSE CORD MTD ASSY 14
BELT LOOP LEFT 49 & RIGHT 48
STAND BOTTOM 50
Remove Screw E1 & E2
Remove CLAMPING PLATE 45
Remove CORD SET 43
Remove Screw F1 & F2
Remove CORD CLAMP 44
Remove HOSE CORD MTD ASSY 14
Remove Screw G1, G2 & G3
Remove BELT LOOP LEFT 49
Remove Screw H1, H2 & H3
Remove BELT LOOP RIGHT 48
Remove STAND BOTTOM 50
Disassembly advice Stand

4-9
Service parts lists Iron & Stand
Pos Service code Description
Inlay & Light strip
ector assy
LED wire assy
Trigger spring
Trigger
Housing cap
Housing & Deco plate
Chassis
Rubber bung
Ryton ring
Soleplate Mtd assy
Hose cord Mtd assy
Pos Service code Description
Water tank assy
Front lock catch spring
Front lock slider spring
Tray rubber cap
Stand top
Power board PCBA assy
PCBA holder
Hall sensor PCBA assy
IU board PCBA assy
Button frame
Power button
Pump assy
Corrugated elbow tube
Return tube
Inlet support seal
Inlet coupling plate
Inlet coupling support
Braided rubber hose
Hose clip
Inox clamp
Safety cap Nat
Water probe assy
Boiler support bracket
Ryton ring (Boiler)
Rinse cap assy
Cordset (EU)
Cord clamp
Clamping plate
Spacer top
Spacer bottom
Stand bottom assy
Bung
(a:Tray)
(b:Front Lock assy)
(c:Stand top molded)
Pump support - HE
Pump support 2

GC9620
5-9
G3
C1
B4
B2 B1 B3
A1
H1
G4
G1
E1
F1 F2
E2
D1
D2
G2
10
7
1
2
5
8
14
11
12
9
4
6
13
Exploded view Iron

6-9
Exploded view Stand
K1
J4
J1
J3
L1
L2
D2
D1
H1 H2
A2
A1
A3
A4
A5
A6
A7
A8
A10
A9
G1
G2
G3
E2
E1
H3
M1
M2
L3
J2
C1
C2
C4
C5
B1
F1 F2
B2
C3
J5
K3
K4
K2
16G
20
24
26
30
45
29
38A
40
36
48
19c
15
27
37
38B
46
22
21
Front
lock
bracket
31
42
49
50
44
32
25
16H
18B
51
28A
17
19a
33
23
47
39
19b

GC9620
7-9
NOPOP
+24V
LIVE
+24V VCC 2.4V
VCC1
LIVE
+24V LIVE
VCC1
VCC
+24V
+24V
2.4V
2.4V
VCC1VCC1
VCC1VCC1
2.4V
VCC2
VCC
VCC
VCC1
VCC1
+24V+24V
VCC2
LIVE
VCC
VCC2
7001
BC846B
3009
10k,5%(MF)
8009
BAS16
4004
ALE7PB24
3010
10k,5%
(0805)
3008
1k,5%
(0805)
7002
BC846B
3014
10k,5%(MF)
8010
BAS16
4005
ALE7PB24
3015
10k,5%
(0805)
3013
1k,5%
(0805)
7006
BC846B
7011
BT168
3031
1k,5%(1206) 3032
10k,5%
(0805)
3001
47R/2W
1001
TEA1721AT/N1D
1003
78L33ACHX
Fusible WW
4001
1.0mH/0.1A
2001
100nF
275V
3028
10D471k
MOV
3045
1M,0.5W
(1206)
3046
1M,0.5W
(Axial)
8001
GF1M
2002
4.7µF
400V
2003
4.7µF
400V
8002
BZG03
C200
8003
BZG03
C200
8006
ES1JL
8004
ES1JL
8007
BGY20J
8013
BAS16
8008
BZX384
B24
8005
BZT52
C2V0S-7-F
4002
1.5mH/0.25A
3002
2k21,1%
(0805)
3004
1.5,1%
(1206)
3003
18k,1%
(0805)
2004
10pF/50V
(0805)
GND
Drain Source
FB VCC
9001
Flex L
9002
Flex N
9004
Boiler N
9017
63756-1
9003
Iron N
76
45
31
2005
100nF/50V
(0805)
2008
100nF/50V
(0805)
2006
10µF
50V
2007
220µF
35V
2009
100µF
35V
2011
100nF/50V
(0805)
2010
220µF
10V
3005
270k,5%
(0805)
3060
0R,5%
(1206)
3007
ADC-REF
1k,5%(1206)
3033
10k,5%
(0805)
3034
20R,1W
(WW)
2021
10nF/50V
(0805)
2022
100nF/50V
(0805)
7008
BC856
3049
1k,5%(MF)
7007
BC846B
3042
1k,5%
(1206)
3041
1k,5%
(1206)
3040
1k(0805)
3039
220R,0.5W(MF)
3037
1k,0.25W
(0805)
3016
1k,0.25W
(0805)
3017
3k6,1%
(0805)
9007
1
Header 2
2
2023
100nF/50V
(1206)
3018
1k,0.25W
(1206)
3019
3k6,1%(0805)
9008
1
Header 2
2
2028
10µF/10V
(1206)
3061
10k,5%
(0805)
9020
1
Header 3
3
2
Header 9
9019
1
2
3
4
5
6
7
8
9
2025
100nF/50V
(1206)
2026
100nF/50V
(0805)
2024
100nF/50V
(1206)
3038
3k6,1%
(1206)
3035
1k(0805)
3036
4k7
(1206)
9016
1
Header 3
3
2
8011
BAS16
8012
BAS16
8016
BAS16
3048
47k,5%(1206)
1PD7/AD15
21ZCD
PA2/AD2/DAC0
4Boiler-Temp1
PA1/AD1
5Boiler-Temp2
PA4/AD4
2Comms In
PC6
10
PC7
9Water Level
PD2/AD10
26Tank-Empty
PD4/AD12
24Pwr-LED
PA3/AD3/DAC1
3SG-Temp
PC0/SDA
16Iron LED
2013
220pF X1
2012
22pF/50V(0805)
2016
220pF X1
3055
10k
(1206)
2027
100nF
50V
(1206)
3054
10k
(0805)
2029
100nF
50V
(1206)
3050
10k(0805)
PD5/AD13
23Eco-LED
3051
10k(0805)
PA6/AD6
30Decal-LED
3052
10k(0805)
PA5/AD5
31Rinse-LED
PDI/RESET
8PClk
PDI
7PData
3053
10k(0805)
PA7/AD7
29Turbo-LED
3047
10k(0805)
PD0/AD8
28Pwr-Sw
3044
1k(0805)
PD1/AD9
27Eco-Sw
3043
1k(0805)
Header
3x2
9021
1
2
3
4
5
6
3006
10k,5%
(0805)
3059
0R,5%(1206)
GND GND
PC2 14 Boyler Rly
PC1/SCL 15 Buzzer Drv
VCC 17
PC3 13 SG Rly
PD3/AD11 25 Pump-Drv
7005
BC846B
7010
BTA204W
3025
1k,5%(1206) 3026
470R,5%
(0805) 3027
10k,5%
(0805)
3029
100R,1W
(WW)
3030
10R,1W
(WW)
2019
10nF/50V
(0805)
2020
1nF/400V
(X2 Cap)
PD6/AD14 22 Evalve2-Drv
7004
BC846B
7009
BTA204W
3020
1k,5%(1206) 3021
470R,5%
(0805) 3022
10k,5%
(0805)
3023
100R,1W
(WW)
3024
10R,1W
(WW)
2017
10nF/50V
(0805)
2018
1nF/400V
(X2 Cap)
PR0 20
PR1 19
PC5 11
PC4 12
Evalve1-Drv
7003
BC846B
1002
ATMEL-XMEGA16E5
3011
10k,5%(MF)
3012
10k,5%
(0805)
4003
Buzzer
(PKM13EPY4002-B0)
118
1,2,3
1
1
1
1
2
Jumper-6mm
19005
Iron L
19006
Boiler L
1
9009
Pump N
(Blue wire)
1
9010
Pump L
(Red wire)
1
9011
Pump N
(Blue wire)
1
9013
Pump N
(Blue wire)
1
Jumper-18mm
*
2033
100nF
50V
(1206)
2032
10µF
10V
(1206)
4006
Inductor
10mH
AVCC 32
2015
100nF
50V
(1206)
2014
10µF
10V
(1206)
4007
Inductor
10mH
Wiring Diagram

GC9620
8-9
Repair instructions
•Due to the high wattage of the iron, only the specified cord set must be used.
•Should damage be observed on the CORDSET 43, it must be replaced. Continued usage is not allowed.
•If STAND BOTTOM ASSY 50 is provided without type plate information eg. Type number, voltage etc. When replacing the
Stand Bottom Assy, engrave the type number & voltage on the type plate with a sharp object.
•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation
as laid down & officially established at this moment.
•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check the soleplate temperature is within IEC requirement.
Soleplate temperature (Deg C)
Materials, for example
Test-
point
==
Minimum Maximum
  All fabric types
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of product during operation.
Check that the functionality of the product (product dependent) eg. Steaming, variable steam, SOS, ASO etc is working
properly.
4. Loose part
Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.
5. Fuse open circuit
When replacing fuse, to also service the water tubes which is probably choked with calc.

GC9620
9-9
Repair instructions
Lock assy disassembly advise
Step : Use a screw driver to lift up the spring in the lock assy.
Step : Remove the lifted spring.
Step : Slide and lift up the lock assy.