Philips GC6603/20 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
SpeedCare Steam Generator
GC6603/20
15/08
Product information
Fast & powerful crease removal
•Soleplate: Nonstick
•Vertical steam
•Steam Pressure: Max . bar
•Power:  W
•Continuous Steam up to:  g/min
Easy to use
•Water tank capacity:  ml
•Filling and emptying water: Extra large filling hole
•Refill any time
•Heatup time:  min
•Hose storage: Hose storage compartment
•Cord freedom (swivel):  degree cord freedom
•Hose length: . m
•Power cord length: . m
Calc management
•Suitable for tap water
•Calc clean solution: Smart Calc Clean
•Calc clean reminder
•Filtered water recommended
Safety Information
•This product meets the requirements regarding
interference suppression on radio and TV.
•After the product has been repaired, it should function
properly and has to meet the safety requirements
and legal regulations as officially laid down at this
moment.
Technical information
•Weight of iron : . kg
•Weight of iron  base : . kg
•Product dimensions : . x . x . cm
•Packaging dimensions : . x . x . cm
•Voltage :    V
•Frequency :    Hz
•Power :  W

GC6603/20
2-7
Disassembly advice - Iron
BUTTON 23
TOP COVER 17
CORD BUSHING 15
CONTROL & POWER PCBA 1, 18
STEAM KNOB 2
DIAL KNOB 16
CORD CLAMP 19
HOUSING 3
POTENTIOMETER BOX 14
STEAM TUBE CONNECTOR 6
Remove Screw A1, A2
Remove BUTTON 23
Remove Screw B1
Remove TOP COVER 17
Remove Screw C1
Remove CORD BUSHING 15
Remove CONTROL & POWER PCBA 1,18
Remove STEAM KNOB 2
Remove Screw D1
Remove DIAL KNOB 16
Remove Screw E1, E2
Remove CORD CLAMP 19
Remove HOUSING 3
Remove Screw F1, F2
Remove POTENTIOMETER BOX 14
Remove Screw G1, G2, G3
Remove STEAM TUBE CONNECTOR 6
Fig : Thermistor is part of the Power PBCA Asm
WIRE CONNECTOR 28
CONNECTION WIRE ASM 24
BASE 29
SOLEPLATE ASSY 8
Remove Screw A1, A2
Remove BUTTON 23
Remove Screw B1
Remove TOP COVER 17
Remove Screw C1
Remove CORD BUSHING 15
Remove CONTROL & POWER PCBA 1,18
Remove STEAM KNOB 2
Remove Screw D1
Remove DIAL KNOB 16
Remove Screw E1, E2
Remove CORD CLAMP 19
Remove HOUSING 3
Remove Screw F1, F2
Remove POTENTIOMETER BOX 14
Remove Screw G1, G2, G3
Remove STEAM TUBE CONNECTOR 6
Remove Screw H1, H2, H3, H4
Remove WIRE CONNECTOR 28
Remove CONNECTION WIRE ASM 24
Remove BASE 29
Remove SOLEPLATE ASSY 8

GC6603/20
3-7
Disassembly advice - Stand
SCREW CAP 57
SILICON CUSHION 56
INSULATION BASE 55
UNIT BASE COVER 51
BOTTOM FOOT 40
WATER TANK ASM 36
UNIT BASE BODY 43
Remove SCREW CAP 57
Remove Screws A1, A2
Remove SILICON CUSHION 56
Remove INSULATION BASE 55
Remove Screws C1, C2, C3, C4, C5, C6, C7
Remove UNIT BASE COVER 51
Remove BOTTOM FOOT 40
Remove Screws D1, D2, D3, D4, D5, D6, D7
Remove WATER TANK ASM 36
Remove UNIT BASE BODY 43
PUMP BRACKET 41, 44
PUMP ASSY 42
CORD CLAMP 45
CORD BOX COVER 50
TERMINAL BLOCK 46
SWITCH ASM 47
POWER CORD ASM 52
Remove SCREW CAP 57
Remove Screws A1, A2
Remove SILICON CUSHION 56
Remove INSULATION BASE 55
Remove Screws C1, C2, C3, C4, C5, C6, C7
Remove UNIT BASE COVER 51
Remove BOTTOM FOOT 40
Remove Screws D1, D2, D3, D4, D5, D6, D7
Remove WATER TANK ASM 36
Remove UNIT BASE BODY 43
Remove Screw E1, E2
Remove PUMP BRACKETS 41, 44
Remove PUMP ASSY 42
Remove Screw F1, F2, F3, F4
Remove CORD CLAMP 45
Remove Screw G1
Remove CORD BOX COVER 50
Remove Screw H1
Remove TERMINAL BLOCK 46
Remove Screw I1, I2
Remove SWITCH ASM 47
Remove POWER CORD ASM 52

GC6603/20
4-7
Power cord
Hose cord
Power board
Dosing head
Soleplate
Thermistor
Control board
Fixed water tank
Stand Iron
Water pump
Pressure relief valve
(opens at 2 bar)
Potentiometer (connected to T-dial
to set soleplate’s temperature)
Part lists & Electrical diagram - Iron/Stand
Pos Service code Description
    Control PCB Box
a    Control PCB Assy
b    Control PCB Box
    Steam Knob
    Housing
    Knob Cylinder
    Knob Spring
    Steam Tube Connector
    Thermal Insulation Pad
    Soleplate ASM
    Silicon Fiber Tube
    Threat Clamp
    Bend Connector
    Throat Clip
    Seal Ring 
    Potentiometer Box
    Cord Bushing
    Dial Knob
    Top Cover  Lamp Cover
    Power PCB ASM  Power PCB
    Cord Clamp
    Silicon Pad
    Spring 
    Switch Hole Cover
    Button
    Connection Wire ASM
    Iron Base Support
    Bracket
    Fuse Clamp
    Wire Connector
    Base
 N/A
Pos Service code Description
 N/A
 N/A
 N/A
    Spring 
 N/A
    Water Tank ASM
    Seal Ring
    Water Tube Connector
    Silicon Tube
    Bottom Foot
     Pump Bracket 
    Pump (JYPC)
    Unit Base Body
     Pump Bracket 
    Cord Clamp
    Terminal Block
    Switch ASM
    Safety Valve ASM
    Silicon Tube
    Cord Box Cover
    Unit Base Cover
    Power Cord ASM
 N/A
 N/A
    Insulation Base
    Silicon Cushion 
    Screw Cap
    Water Inlet Cover
    Calc Clean ContainerSticker

GC6603/20
5-7
A2
A1
E1
H1
H2
H3
H4
E2
C1
D1
F2
F1
G1
G3
B1
G2
13
9
21
4
5
22
29
8
3
23
10
24
6
1a
1b
1
19
15
7
25
20
2
12
18
11
14
16
17
Exploded view - Iron

GC6603/20
6-7
A2
C1 C2
C6
G1
H1
E1
D1
D2
D4
D5
D3
D6
D8
D7
E2
F1
F2
F4
F3
I1 I2
A1
C3
C5 C7
C4
38 42 44
34
35
36
43
37
41
33
32
31
57
52
55
45
50
49
47
40
46
39
58
51
48
56
Exploded view - Stand

GC6603/20
7-7
•Due to the high wattage of the iron, only the specified cord set must be used.
•Should damage be observed on the POWER CORD ASM 52, it must be replaced.
•Continued usage is not allowed.
•If UNIT BASE BODY 43 is provided without type plate information eg. Type number, voltage etc. When replacing the cover,
engrave the type number & voltage on the type plate with a sharp object.
•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation
as laid down & officially established at this moment.
•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check the soleplate temperature is within IEC requirement.
Soleplate temperature ( Deg C)
Materials, for example
Test-
point
==
Minimum Maximum
  All fabric types
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of product during operation.
Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA
etc is working properly.
4. Loose part
Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.
5. Fuse open circuit
When replacing fuse, to also service the water tubes which is probably choked with calc.
6. PCBAs ESD control
All failed PCBAs including to be packed with ESD bags for shipment.
7. Screws
Screws should be the dened screws in terms of length and material used.
The torque of the thermistorsoleplate screw is  kg f.cm.
Repair Instruction