Philips Intellicare GC7020 User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Boiler Steam Iron Intellicare
GC7020
04/08
PRODUCT INFORMATION
Features
Iron
- Careeza soleplate
- Steam output: 80 g/min
- Hose cord length: 1.7 m
Stand
- Pressure: 3.5 bar
- Boiler capacity: 250 ml
- Detachable water tank capacity: 800 ml
- Water level sensor to ensure constant steam output
- Steam ready in 2.5 min
- Power cord length: 2.0 m
- Calc clean function
Safety Information
- This product meets the requirements regarding
interference suppression on radio and TV.
- After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down as this moment.
TECHNICAL INFORMATION
Voltage : 230 V
Frequency : 50 Hz
Power consumption
Iron : 800 W
Boiler : 1400 W
Dimension (F-box) : 40 cm (L) x 40 cm (W) x 21 cm (H)
Weight (with package) : 6.4 kg
Water advice
If the tap water in your area is very hard, it is advisable to mix
the tap water with an equal amount of demineralised water.
Careeza soleplate
High scratch resistant & superior gliding on various types of
fabric.
Detachable water tank
The detachable water tank can be refilled at any moment,
hence offering non-stop ironing.
Water level sensor
The intelligent water level sensor delivers a constant high
steam output.

GC7020
THERMOSTAT DIAL 1
RATTLE SPRING 15
BACKPLATE 2
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
INLAY (NON SOS) 3
TRIGGER 12
IRON LAMP ASSY 4
MICROSWITCH 5
HANDLE PRINTED 6
Disassemble DIAL 1
DISASSEMBLY ADVICE - IRON
REPAIR INSTRUCTIONS
- For disassembly, you will need a Torx screwdriver: 362 TR T20 x 100
OPTIONAL (accessories)
- No specific issues
Remove Screw A
Remove Connection
Remove Hose
Disassemble BACKPLATE 2
Disassemble INLAY (NON SOS) 3
IRON LAMP ASSY 4
MICROSWITCH 5
Remove Screws B (3 x)
HOSE-CORD ASSY 7
SWIVEL 8
THERMOSTAT BUSH 9
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
Disassemble BACKPLATE 2
Disassemble INLAY (SOS) 3
SOS KNOB 4
IRON LAMP ASSY 5
MICRO SWITCH 6
Remove Screws B (3 x)
Disassemble HANDLE PRINTED 6
IRON COVER 10
SOLEPLATE ASSY 11
Disassemble DIAL 1
Remove Screw A
Remove Connection
Remove Hose
Disassemble BACKPLATE 2
Disassemble INLAY (NON SOS) 3
IRON LAMP ASSY 4
MICROSWITCH 5
Remove Screws B (3 x)
Disassemble HANDLE PRINTED 6
Disassemble HOSE-CORD ASSY 7
SWIVEL 8
THERMOSTAT
BUSH 9
Remove Screws C (3 x)
STAND IRON
Electro-
valve
Pressure
Lamp
F
N
Boiler
Elec-
tronics
Boiler
Switch
Thermal
Fuse
Pump
P
N
L
S
N
L
E
M
Level
Sensor
S
Pump
Safety
Thermostat Water
Level
Lamp
Boiler
Heating
Element
Reed
Switch Pressostat
Boiler
Safety
Thermostat
Ther-
mostat
Heating
Element
2-6

GC7020
PARTS LIST & EXPLODED VIEW - IRON
3
6
10
11
5
4
1
12
13
9
2
B1
8
7
B2
A
B3
C1 C2
C3
3-6
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
4239 021 19670
4239 026 15690
4239 026 15970
4239 021 19630
4239 017 09170
4239 021 26230
4239 000 09140
4239 026 15580
4239 015 98410
4239 026 18980
4239 021 26220
4239 026 15650
4239 014 54060
Thermostat dial printed (Eng/Fre)
Backplate
Inlay (Non SOS)
Iron lamp assy
Microswitch
Handle printed
Hose-cord assy + microswitch
Swivel
Thermostat bush
Iron cover
Soleplate assy 230V
Trigger
Rattle spring

GC7020
STAND
TRAY ASSY 31
STAND TOP PRINTED 32
PUMP ASSY 41
ELECTRONIC MODULE
(STAND) 45
BOILER MOUNTED ASSY 49
STAND BOTTOM 51
Disassemble
TRAY RUBBER CAP 30
at positions H1, H2, H3
H1
H2
H3
Remove Screw H (3 x)
Disassemble TRAY ASSY 31
Remove Screw J (5 x)
Disassemble STAND TOP
PRINTED 32
REED SWITCH ASSY 46
Remove Screw K
Disassemble REED SWITCH
ASSY 46
REPAIR INSTRUCTIONS – STAND
- For disassembly, you will need a Torx screwdriver 362TR T20 x 100
- To avoid damage to the sealing and components of the boiler, NEVER clean the boiler with vinegar, descaling agent or other
chemicals.
- When replacing PUMP ASSY 41 or ELECTROVALVE ASSY 43, be reminded to apply loctite at the joint for good sealing.
- When replacing REED SWITCH ASSY 46, be reminded to orientate such that the red wire is facing the water tank.
WATER LEVEL SENSOR 42 ELECTROVALVE ASSY 43
Bottom View
DETACHABLE TANK ASSY
SEALING RING 61
Remove Screw L (2 x)
Disassemble Tank washer
Disassemble SEALING RING 61
SPRING (TANK) 62
Remove Screw M (7 x)
Disassemble SPRING (TANK) 62
DISASSEMBLY ADVICE - STAND & DETACHABLE TANK ASSY
4-6

GC7020
PARTS LIST
Note: Boiler mounted assy (Pos 49) does not include items 34, 42, 43, 44 and 50
49
Boiler mounted assy
52
50 (3x)
43
44
42
34
5-6
STAND
Pos Service code Description
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
4239 015 55750
4239 021 26270
4239 021 27090
4239 021 26980
4239 010 08920
4239 015 55640
4239 017 08810
4239 021 22050
4239 000 09150
4239 015 55500
4239 015 55630
4239 021 27120
4239 021 22090
4239 021 22610
4239 017 09150
4239 021 22070
Tray rubber cap
Tray Assy
Stand Top Printed
Calc clean cap
Rinse plug
Rinse coupling
Light switch
Pilot lamp assy
Cordset EU
Red rubber hose
Rubber support for pump
Pump assembly
Water level sensor
Electrovalve assy
Teflon ring
Electronic module (Stand)
Pos Service code Description
46
47
48
49
50
51
52
4239 021 22060
4239 010 09120
4239 015 55510
4239 021 27100
4239 015 55280
4239 026 17020
4239 026 05990
Reed switch assy
Inox clamp
Black insulated hose
Boiler mounted assy
Rubber Spacer
Stand Bottom
Filling cup
DETACHABLE WATER TANK
Pos Service code Description
60
61
62
4239 021 26280
4239 015 55390
4239 014 54070
Detachable tank assembly
Sealing ring
Spring (Tank)

GC7020
EXPLODED VIEW - STAND & DETACHABLE WATER STAND
A
48
38
47
5137 40 4139
62
31
30
32
45
35
33
46
49
61
60
36
H (3x)
J (5x)
L (2x)
K
M (7x)
A
6-6