Philips FC9116 User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Specialist Vacuum cleaner
FC9116
03/03
PRODUCT INFORMATION
- This product meets the requirements regarding
interference suppression on radio and TV.
- After the product has been repaired, it should function
properly and has to meet the safety requirements as
officially laid down at this moment.
TECHNICAL INFORMATION
- Colour : Aqua blue
- Maximum air displacement : 37 l/sec.
- Maximum vacuum water column : 310 cm
- Power consumption (IEC) 230 V : 1500 W
- Duststorage capacity : 3 L
- Type number dustbag : FC8021
- Cord length (depends on version) : 7 metres
- Filter system : Paper dustbag
: Exhaust HEPA
air filter
: Motor inlet filter
- Dimensions of cleaner : 460 x 315 x 270 mm
- Dimensions of packaging : 595 x 395 x 295 mm
- Net weight : 5.88 kg
- Gross weight : 9.135 kg
OPTIONAL (accessories)
- FC8021 S-bags
- FC8025 S-fresh perfume
- FC8030 AFS-filter
- FC8031 HEPA Air Filter
- FC8034 Upgrate kit Active Carbon Filter
- FC8042 Polishing nozzle
- FC8043 Turbo brush nozzle
DISASSEMBLY- AND RE-ASSEMBLY ADVISE
- Open the appliance, first remove
the exhaust filter grille (item 20),
and then remove the 2 screws -
Cof the switch control panel
(item 15).
- Undo and remove the 9 screws -
Cin the upper housing (item 8).
You will require a screwdriver
with a 14.5 cm-long shank for
this. Depending on the version
screwdriver 9965 000 08332 for
cross head or onwards 0234
screwdriver 4322 009 08490 for T15 can be used.
- The component configuration shown in the exploded view
may differ in case of specific versions. The components are
distinguished by means of code numbers.
- When the repair is finished, check whether all functions of
the appliance work properly.
- To disassemble the cord winder, use TORX screwdriver no.
T10, which is one of a set consisting of T20; T15; T10; T9;
T8; T7 and T6 (code number 4822 395 50145).
C2x
C9x

FC9116
REPAIR INSTRUCTION
- Item 4, cotton dustbag, is used in countries in which paper
dustbags are not available.
- If the reel half spring unit is replaced, shaft Amust be
lubricated with silicone grease. Do not apply any silicone
grease to or spill any grease on terminals (43) or conductors
(42).
- Item 40 is provided with a long cord-winder spring, but
both long and short cords can be used in combination with
this spring. (L = 9.3 m)
- Depending on the original cord, the spare cord must be
shortened to the length of the original cord.
- The cord winder spring must be tensioned to the maximum
level and then be rewound approx. 1.5 turn
- Item 13, air valve, opens to cool the motor if the air
displacement is too low or if the airflow is blocked.
- To adjust the telescopic tube (item 59) to the required
length, push the adjustment collar in the direction of the
arrow while sliding the top section of the telescopic tube
into or out of the lower section.
- If the function of the electronic control unit (item 12) is
not required, the Triac must be short-circuited in the
manner shown in the circuit diagram.
- When the vacuum cleaner is used to suck up fine dust the
pores of the dustbag may become clogged, causing the
passage of air through the dustbag to become obstructed.
As a result, the dustbag-full indicator will indicate that the
dustbag needs to be replaced, eventhough the dustbag is not
full at all.
- Due to introduction of a new switch (item 11) 0320
onwards, which is not interchangable with the old switch
soldered on the PCB (item 12).
- The switch lever assy (item 11a) is also modified.
To recognize the switches:
Old New
∅13 mm ∅10 mm
To replace the knobs:
1
2
New spares are:
11 Switch soldered version - 4322 006 50600
11a Switch lever assy - 4322 009 08980
parts of 15 Switch and Cord winder knob - 4322 009 09000
ELECTRICAL DIAGRAM
M
MOTOR
POWER
MODULE
Black
Black
Blue
Brown
CORD WINDER
Short-circuit
Triac
2-6
= changed

FC9116
PARTS LIST
3-6
Pos Service code Description
1
2
3
4
5
6
7
8
8a
9
10
11
11a
12
13a
13b
14
15
16
17
18
19
20
20a
21
22
23
24
25
26
27
28
29
30
31
32
33
4322 009 08670
4322 003 18280
4322 003 18150
4822 480 10113
4322 004 93290
4322 003 18300
4322 001 73310
4322 005 12550
4322 003 18050
4322 003 20410
4322 000 37300
4322 009 07040
4322 006 21480
4322 006 50600
4322 009 08420
4322 009 08980
4322 006 22560
4322 005 12200
4322 005 12210
4322 003 18090
4322 009 08660
4322 003 17890
4322 003 18100
4322 000 37450
4322 005 12180
4322 009 08680
4322 005 14370
4322 000 37460
4322 004 92920
4322 001 73280
4322 003 18000
4322 000 37420
4322 000 37430
4322 003 18070
4322 003 18910
4322 003 20390
4322 003 17950
4322 001 73300
4322 003 18040
4322 003 18010
Dust cover aqua blue
Dust cover lock grey
Dustbag holder
S-paper dustbags FC8021
Cotton dustbag
Cordwinder lever
Sealing rim
Dustbag detector
Upper housing l.grey
Clamp upper/lower housing
Triple filter
Grill + triple filter
Switch soldered version
Switch sold. vers. 0320 onwards
Switch lever assy
Switch lever assy 0320 onwards
PCB slide turn 230 V
Dustbag full indicator
Air valve
Handle l.grey
Panel slide aqua blue
Lower housing l.grey
Handle lock
Silencer 4 wall
Caster assy l.grey
Exhaust grille aqua blue
Cilinder assy
Exhaust diffusor
HEPA air filter FC8031
Filter sealing
S-class sealing
Silencer 1 wall
Silencer 2 bottom
Cord outlet l.grey
Rear wheel lock red
Receipt. housing A.C.
Rear wheel l.grey
Motor buffer back
Inlet sealing
Motor cap top
Pos Service code Description
34
35
36
37
38
40
41
42
43
44
45
46
47
48
49
50
51
54
55
56
57
59
60
61
62
63
64
65
66
A
B
C
4322 003 18020
4322 001 73290
4322 009 06430
4322 000 37440
4322 003 18030
4322 009 07940
4322 001 72360
4322 009 07950
4322 009 07970
4322 006 01440
4322 006 01760
4322 006 01680
4322 006 01720
4322 006 01410
4322 006 01670
4322 006 01460
4322 003 18850
4322 005 12720
4322 007 16000
4322 004 22570
4322 003 18870
4322 005 12530
4322 004 22510
4322 001 99120
4322 007 45550
4322 004 22560
4322 004 22490
4322 004 22970
4322 005 11040
8838 041 01010
5322 390 20011
4322 002 82550
2522 200 02018
ANS disc
Motor bufferring front
Motor A 1441 230 V
Silencer 3 ans
Motor cap bottom
Reel half spring unit (L = 9m)
Brake tyre
Reel half contact unit
Contact ring plate
Argentina L = 9.3 m
Australia L = 9.3 m
Taiwan L = 6.3 m
U.K. / H.K. L = 9.3 m
Euro 4.8 mm pins L = 9.3 m
Swiss L = 9.3 m
Italy L = 9.3 m
C-bend B1
C-bend B1 hose sw assy
Leaf spring assy
Plumeau assy
Crevice nozzle
Acc. bridge assy
Telesc. tube st. silver complete
Tube bush
Tube spring
Small nozzle
R&C nozzle standard l.grey
Polishing nozzle
Polishing disc
Polishing brushes
Silicon grease for shaft
Screw 3.5 x 12 T10
Screw 3.5 x 19 T15
= changed

FC9116
EXPLODED VIEW
ZY
C
1
3
2
4
8a
5
6
8
7
14
11
11a
9
10
12
13a
13b
15
18
17
21
22
23
20
20a
4-6

FC9116
EXPLODED VIEW
Y
black
Z
brownblue
43
44÷49
33
34
35
36
37
38
28
24
25
26
27
32
42
B
A
40 41
B
16
19
30
29
31
5-6

FC9116
EXPLODED VIEW
44
Argentina
Australia
Taiwan 45
Europe Ø 4.8mm 47
Swiss 48
Italy 49
46U.K. / H.K.
59
56
55
57
54
62
63
60
61
51
50
65
66
64
6-6