Phipps & Bird JarTester PB-900 User manual

JarTester
TM
Operator’s Manual
FOR THE PB-900, PB-950, & PB-980
TM
Richmond, VA 23221-0475 U.S.A.

Table Of Contents
LIMITED WARRANTY – GENERAL INFORMATION......................................................................................1
PRODUCT CERTIFICATIONS................................................................................................................................1
UNPACKING INSTRUCTIONS...............................................................................................................................1
CAUTION –LIFTING JARTESTER.............................................................................................................................2
ELECTRICAL REQUIREMENTS...........................................................................................................................2
CAUTION –ELECTRICAL GROUNDING ....................................................................................................................2
RECOMMENDED GROUNDING METHOD..........................................................................................................2
ALTERNATE GROUNDING METHOD (120 VOLT AC)........................................................................................3
ASSEMBLY INSTRUCTIONS..................................................................................................................................3
POWER CORD ASSEMBLY....................................................................................................................................3
CAUTION –POWER CORD AND ADAPTER................................................................................................................3
POWER DISCONNECT ............................................................................................................................................3
CAUTION –POWER DISCONNECT ...........................................................................................................................3
PADDLE ASSEMBLY..............................................................................................................................................4
ADJUSTING PADDLE HEIGHT .............................................................................................................................4
FLOC ILLUMINATOR .............................................................................................................................................5
CAUTION –LED LAMPS ........................................................................................................................................5
MAINTENANCE ........................................................................................................................................................5
MAINTENANCE .........................................................................................................................................................5
LUBRICATE BEARINGS ........................................................................................................................................5
CLEANING...............................................................................................................................................................6
CAUTION –DO NOT IMMERSE................................................................................................................................6
JARTESTER USE AND OPERATION....................................................................................................................6
SPECIFICATIONS....................................................................................................................................................6
CAUTION –PROPER USE .......................................................................................................................................7
CAUTION –AVOID INJURY .....................................................................................................................................7
CAUTION –LIQUID SPLASHING...............................................................................................................................7
CAUTION –RESTART OR FAILUER TO RESTART........................................................................................................7
CAUTION –PROPER PLACEMENT ...........................................................................................................................7
CAUTION –USE OF FLAMMABLE LIQUIDS ..............................................................................................................7
WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT LABELING (WEEE).....................................................................7
CONTROL PANEL...................................................................................................................................................8
DIGITAL DISPLAY .....................................................................................................................................................8
KEYPAD ...................................................................................................................................................................9
OPERATING INSTRUCTIONS ...............................................................................................................................9
RUN CONTINUOUS....................................................................................................................................................9
PROGRAM MEMORIES (1, 2, 3&4).........................................................................................................................10
RUN SEQUENTIAL...................................................................................................................................................11
RUN SINGLE MEMORY ............................................................................................................................................11
EXAMPLE PROGRAM...............................................................................................................................................12
REPLACEMENT PARTS - ALL MODELS .........................................................................................................13
LIMITED WARRANTY ...................................................................................................................BACK COVER
This manual covers the operation of the following Phipps & Bird JarTesters:
Catalog Numbers:
7790-900B JarTester,Programmable,6‐Paddle,w/outBeakers
7790-900 JarTester,Programmable,6‐Paddle,w/GlassBeakers,Round1Liter
7790-910 JarTester,Programmable,6‐Paddle,w/Sq.B‐Kers, 2Liter
7790-950B JarTester,Programmable,4‐Paddle,w/outBeakers
7790-950 JarTester,Programmable,4‐Paddle,w/GlassBeakers,Round1Liter
7790-960 JarTester,Programmable,4‐Paddle,w/Sq.B‐Kers,2Liter
7790-980B JarTester,Programmable,2‐Paddle,w/outBeakers

1
LIMITED WARRANTY – GENERAL INFORMATION
PHIPPS & BIRD is proud of its reputation as a manufacturer of dependable products.
If you should experience any difficulty with our products, just telephone, fax or write. We will make every reasonable
effort to resolve the difficulty to your satisfaction within the terms of our WARRANTY. You may contact Phipps & Bird
at:
Shipping Address: 1519 Summit Ave. Via Phone:
Richmond, VA 23230-0475 Inside U.S. Toll Free: 800/955-7621
Mailing Address: P. O. Box 7475 Outside U.S.: 804/254-2737
Richmond, VA 23221-0475 Via fax machine: 804/254-2955
E-mail address: [email protected]m Web site: www.phippsbird.com
Please see the back cover of this manual for the complete text of the LIMITED WARRANTY. It is important that you
complete and return the Warranty Card provided. This is the only way to validate your LIMITED WARRANTY
coverage. The Warranty Card is self-addressed.
PRODUCT CERTIFICATIONS
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, second edition, including
Amendment 1, or a later version of the same standard incorporating the same level of testing requirements.
This product has been tested to the requirements of the Low Voltage Directive 2006/95/EC and complies with
EN61010:2010: Safety requirements for electrical equipment for measurement, control, and laboratory use.
This product has been tested to the requirements of the EMC Directive 2004/108/EC and complies with EN61326:2006:
Electrical equipment for measurement, control and laboratory use – EMC Requirements.
UNPACKING INSTRUCTIONS
The JarTester is partially disassembled for ease in shipping and to avoid damage in shipment. Upon receipt, carefully
unpack the unit and verify that the following are included in the package:
1 ea. JarTester Unit (Main assembly)
1 ea. Power Adapter (100-240VAC, 24VDC)
1 ea. Power Cord, 100-120VAC
1 ea. Power Cord, 220-240VAC (European Schuko type)
2, 4 or 6 ea. Paddles
2, 4 or 6 ea. Paddle Shafts w/ knobs, adjustment collars & thumbscrews.
If all items are not found, please contact Phipps & Bird as soon as possible.
Save all packing material and the shipping carton in the event your JarTester needs to be returned for repair or service.
Important Reminder . . .
Phipps & Bird JarTesters are designed specifically to perform “standard” jar tests in a normal lab environment.
Jar tests are typically conducted from one to six times per day, with an average actual stirring time of less than
45 minutes per test. Phipps & Bird stirrers will provide optimal performance under these operating conditions.
When used for other processes or procedures, in aggressive environments or for extended run times (especially
at higher speeds) one should expect accelerated wear of the motor, gears or other critical components.
NOTICE:
WHEN AND WHEREVER THIS SYMBOL IS ATTACHED TO THE OUTSIDE OF THE
EQUIPMENT, REFER TO THE INSTRUCTION MANUAL. PLEASE READ ALL
APPLICABLE CAUTIONS, WARNINGS, AND INSTRUCTIONS. IT IS THE
RESPONSIBILITY OF THE OPERATOR TO REFER TO THE INSTRUCTION MANUAL
TO PRESERVE THE PROTECTION AFFORDED BY THE EQUIPMENT.

2
What To Do If Shipping Damage (Concealed Damage) Is Discovered.
The shipping carton and packaging have been specially designed to protect the equipment against damage during
shipment and short-term storage.
If, upon opening the shipping carton and removing the equipment, the equipment is found to be damaged, the CARRIER
must be notified immediately. The carrier will advise you what to do. The carrier may request that the damaged
equipment be set aside for their inspection. If the carrier chooses to waive the inspection, a NOTICE OF WAIVER
should be requested by you for your records.
If the carrier honors the damage claim, the equipment becomes its property. UNDER NO CIRCUMSTANCES
SHOULD YOU DISPOSE OF DAMAGED GOODS WITHOUT WRITTEN CONSENT OF THE CARRIER.
ELECTRICAL REQUIREMENTS
This equipment is designed to operate on nominal 100-240 volt, 50/60 Hz AC current.
The plug types shown are the two types provided with the equipment. The customer
should examine the plugs. The number and orientation of the prongs will indicate the
electrical requirements of the instrument. In addition, the electrical requirements of
each unit are indicated on the serial number label on the back of the JarTester adjacent
to the power (mains) receptacle.
A fused electrical supply should be used (time delay fuse or circuit breaker
recommended). Although not required, it is also recommended that a separate circuit,
serving only this instrument, be provided, and that an extension cord not be used. If an
extension is used, it should be a three-wire type (to provide a grounding circuit).
RECOMMENDED GROUNDING METHOD
The 120-volt power supply cord is provided with a three-pronged grounding plug, which should be plugged into a
mating grounding type receptacle in accordance with National Electrical Code and applicable local codes and
ordinances. When a proper receptacle (grounding type) is not available, the existing receptacle should be changed to the
proper receptacle and grounded in accordance with applicable codes.
The 220-240 volt power supply cord is provided with a CEE 7/7 standard two-prong plug, which should be plugged into
a mating receptacle (grounding type). Installation of the receptacle must be in accordance with the ordinances of the
safety agencies of the local community, province, state, or country. When a proper receptacle (grounding type) is not
available, the existing receptacle should be changed to the proper receptacle and grounded to earth. Phipps & Bird
suggests that the operator DOES NOT attempt to use a grounding adapter for use with a 220-240 volt unit.
CAUTION –ELECTRICAL GROUNDING
DO NOT CONNECT THE EQUIPMENT TO A SOURCE OF ELECTRICAL POWER
AND DO NOT ATTEMPT TO OPERATE THE EQUIPMENT UNTIL THE OPERATING
INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD. SEE THE ELECTRICAL
REQUIREMENTS SECTION FOR INFORMATION REGARDING THE PROPER
SOURCE OF ELECTRICAL POWER. PLEASE CONTACT PHIPPS & BIRD IF YOU
HAVE ANY QUESTIONS.
YOUR INSTRUMENT MUST BE ELECTRICALLY GROUNDED.
DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PRONG OF THE
POWER PLUG. DO NOT OPERATE THE EQUIPMENT IF THE GROUND PRONG IS
MISSING.
DO NOT GROUND TO A GAS SUPPLY PIPE.
CAUTION –LIFTING JARTESTER
DO NOT ATTEMPT TO LIFT THE JARTESTER ALONE. THE WEIGHT AND SIZE OF
THE UNIT REQUIRES TEAM LIFTING. USE OF PROPER AND ADEQUATE
PERSONAL PROTECTIVE DEVICES (FOR EXAMPLE LIFTING BELTS) SHOULD BE
IMPLEMENTED BEFORE ATTEMPTING TO LIFT OR MOVE THE INSTRUMENT.
100-120 Volt
,
60 Hz AC

220-240 Volt
,
50/60 Hz AC


3
ALTERNATE GROUNDING METHOD (120 Volt AC)
If changing and properly grounding the receptacle is impossible and where local codes permit, (consult your electrical
inspector), a grounded adapter may be plugged into the existing three-pronged electrical power supply receptacle.
To ground the adapter, the plug of the green wire on the adapter must be connected to the receptacle cover plate screw.
From this same screw, a separate ground wire must be connected to a grounded cold water pipe that has metal continuity
to electrical ground, uninterrupted by plastic, rubber or other electrically insulating connectors.
ASSEMBLY INSTRUCTIONS
Select a reasonably level, stable surface for locating the JarTester, with access to electrical power as described in
ELECTRICAL REQUIREMENTS. When placing the JarTester allow a minimum of 2" (5 cm) between the back of
the JarTester and any wall or structure. Do not block the ventilation holes on the back or bottom of the JarTester.
POWER CORD ASSEMBLY
Unpack the POWER ADAPTER (24VDC) and POWER CORD (110 or 220VAC). Insert the plug end of the POWER
ADAPTER CORD into the POWER (Mains) RECEPTACLE on the stirrer frame. Insert the plug completely into the
receptacle to make full electrical contact. Insert the appropriate POWER CORD (110 or 220VAC) into the socket of the
POWER ADAPTER (see figures below).
POWER DISCONNECT
Power is applied to the JarTester by plugging the Power Cord into an applicable Wall Receptacle. See previous sections,
“Electrical Requirements” and “Assembly Instruction – Power Cord Assembly”. The JarTester does not have a dedicated
power disconnect switch. As long as the power cord (subsequently the Power Adapter and JarTester) is connected to a
power supply, electrical current is present in the unit. The Programmable Controller ON/OFF Switch and the Floc
Illuminator ON/OFF Switch merely control power to those individual systems.
For complete power disconnect, remove Plug from Wall Receptacle or disconnect Power Cord from Power Adapter.
During operation, do not restrict access to Wall Receptacle or Power Adapter/Power Cord.
CAUTION –POWER DISCONNECT
DURING OPERATION, DO NOT RESTRICT ACCESS TO WALL RECEPTACLE OR
POWER ADAPTER/POWER CORD.
POWER
A
DAPTER CORD
POWER (mains)
RECEPTACLE
POWER CORD
(110 or 220VAC)
POWER ADAPTER
(24VDC)
CAUTION –POWER CORD AND ADAPTER
USE ONLY THE SUPPLIED POWER ADAPTER AND POWER CORD OR
ELECTRICALLY RATED EQUIVALENT. USE OF INADEQUATE SUBSTITUTES MAY
CAUSE A SAFETY RISK OR DAMAGE TO THE JA
R
TESTER.

4
PADDLE HEIGHT
A
DJUSTING COLLAR THUMBSCREW
KNOB
PADDLE HEIGHT
ADJUSTING COLLAR
PADDLE
SHAFT
DRIVING
DOG
PADDLE
PADDLE ASSEMBLY
Unpack the PADDLE SHAFTS and PADDLES. Ensure that the
PADDLE SHAFT is assembled to the PADDLE HEIGHT
ADJUSTING COLLAR. Insert a PADDLE SHAFT into a
DRIVING DOG on the JarTester. Hold the PADDLE SHAFT by
the KNOB and screw the PADDLE onto the bottom of the
PADDLE SHAFT. Tighten the PADDLE until snug, but do not
tighten to the point that it will be difficult to remove. Repeat for
all paddles (see adjacent figure).
ADJUSTING PADDLE HEIGHT
The paddles on the JarTester can be raised and lowered by means
of the PADDLE HEIGHT ADJUSTING COLLARS. To raise or
lower the paddles:
1. Grab KNOB and raise paddle.
2. Turn THUMBSCREW counterclockwise and loosen
PADDLE HEIGHT ADJUSTING COLLAR from
paddle shaft.
3. Set PADDLE HEIGHT ADJUSTING COLLAR at
desired height and tighten THUMBSCREW to paddle
shaft.
4. Lower KNOB until PADDLE HEIGHT ADJUSTING
COLLAR engages with PIN on DRIVING DOG.
KNOB
DRIVING DOG
w/PIN
KNOB
PADDLE HEIGHT
ADJUSTING
THUMBSCREW
PADDLE HEIGHT
A
DJUSTING COLLAR

5
FLOC ILLUMINATOR
The JarTester is equipped with a Floc Illuminator
light base. The light base can be used to illuminate
beaker samples during stirrer agitation or during a
period of rest. Illumination is from below the beakers.
The illuminator is powered ON or OFF with a switch
located on the inside panel of the electronic control
box.
MAINTENANCE
The PHIPPS & BIRD JarTester is designed and constructed to provide long-term service with a minimum of
maintenance. The operator should only need to perform the following:
LUBRICATE BEARINGS
Lubricate all Paddle Bearings and all Idler Bearings at least once a year. A good quality multi-purpose, lightweight (SAE
10 or 15) oil is satisfactory. A small drop is sufficient. No disassembly is required to perform this simple maintenance.
See figure below.
CONTROLLER
ON/OFF SWITCH
FLOC ILLUMINATOR
ON/OFF SWITCH
CAUTION –LED LAMPS
THE FLOC ILLUMINATOR LIGHT BASE IS EQUIPPED WITH A SERIES OF HIGH
INTENSITY LED LAMPS. AVOID DIRECT EYE CONTACT WITH UNCOVERED
LAMPS. DIRECT EYE CONTACT MAY CAUSE VISUAL DAMAGE TO YOUR OR
SOMEONE ELSE'S EYES. TURN FLOC ILLUMINATOR SWITCH OFF AND
DISCONNECT POWER TO THE JARTESTER BEFORE UNCOVERING THE LED
LAMPS OR ATTEMPTING TO SERVICE THE FLOC ILLUMINATOR.
PADDLE BEARINGS IDLER BEARINGS
CAUTION –MAINTENANCE
DO NOT ATTEMPT TO SERVICE THE ELECTRONIC COMPONENTS. ANY
REQUIRED MAINTENANCE TO THE PROGRAMMABLE CONTROLLER AND ITS
ELECTRONICS MUST BE PERFORMED BY A PHIPPS & BIRD TECHNICIAN

6
CLEANING
Use a mild household detergent when cleaning the JarTester. Disconnect the JarTester from its power source. Dampen a
cloth with the cleaner and wipe the soiled area of the JarTester. Allow the unit to dry before reconnecting to its power
source.
JARTESTER USE AND OPERATION
SPECIFICATIONS
This equipment is designed to operate under the following conditions:
Indoor use
Altitude up to 2000 m
5 OC to 40 OC (41 OF to 104 OF)
Relative humidity 50% - 80%
Transient over voltage category II
PB-900 Six Paddle JarTester PB-950 Four Paddle JarTester PB-980 Two
Paddle
JarTester
Catalog
Numbers 7790-900 7790-910 7790-950 7790-960 7790-980
Sample
Beakers 1-liter round 2-liter Sq. B-Ker21-liter round 2-liter Sq. B-Ker22-liter Sq. B-Ker2
Electrical
Requirements 24VDC, 4.0 amps (With Power Adapter 100-240VAC, 50/60Hz, 2.0 amp)
Dimensions
W 9-1/4" (23.5 cm.)
L 42-1/4" (107.3 cm.) 30-1/4"(76.8 cm.) 18-1/4” (46.4cm.)
H 15-1/2" (39.4 cm.)
Weight 49 lb. (22.2 kg.) 37 lb. (16.7 kg.) 27.6 lb. (12.5 kg.)
Controller Programmable
Stirring Speed 0, 1-300 rpm
Programmed
Stirring Time Minimum - 0 seconds Maximum - 59 minutes, 59 seconds
Alarm
Frequency Maximum - 59 minutes
Stirrer Shafts
and Paddles Type 300 Series Stainless Steel
CAUTION –DO NOT IMMERSE
DO NOT ATTEMPT TO IMMERSE THE JARTESTER IN WATER OR LIQUID
WHEN CLEANING OR OTHERWISE. DO NOT POUR LIQUIDS INTO OR ONTO
THE JARTESTER. IF WATER OR ANY LIQUIDS ARE SPILLED ONTO OR INTO
THE JARTESTER, UNPLUG THE UNIT FROM ITS POWER SOURCE
IMMEDIATELY. WIPE ALL ACCESSIBLE LIQUIDS WITH A DRY CLOTH AND
THEN ALLOW FOR ALL LIQUIDS TO DRY BEFORE PLUGGING THE UNIT
INTO ITS POWER SOURCE.

7
CAUTION –PROPER USE
IF THE EQUIPMENT IS USED IN A MANNER INCONSISTENT WITH THAT
EXPRESSED BY PHIPPS & BIRD IN THIS INSTRUCTION MANUAL, THE
PROTECTION PROVIDED BY THE EQUIPMENT AND THE FUNCTIONAL
CAPABILITIES OF THE EQUIPMENT MAY BE IMPAIRED.
CAUTION –AVOID INJURY
IN ORDER TO GUARD AGAINST PERSONAL INJURY, PHYSICAL CONTACT WITH
THE STIRRER BLADES AND KNOBS SHOULD BE AVOIDED WHEN THE STIRRER
IS OPERATING AND THE PADDLES ARE ROTATING.
CAUTION –USE OF FLAMMABLE LIQUIDS
THE USE OF FLAMMABLE LIQUIDS IS OUTSIDE THE SCOPE OF THE
JARTESTER’S INTENDED USE. WHEN USED FOR STIRRING LIQUIDS OTHER
THAN WATER, THE OPERATOR ASSUMES ALL RISKS ASSOCIATED WITH THE
PROCEDURE BEING PERFORMED, AND PHIPPS & BIRD CANNOT SUBSTANTIATE
EITHER THE JARTESTER’S PERFORMANCE OR THE PROCEDURE’S OUTCOME
FROM NON-STANDARD USE OF THE MACHINE. IF YOU DO USE FLAMMABLE
LIQUIDS, USE THEM WITH CAUTION. THE PB-900 JARTESTER DOES NOT
EXHIBIT CHARACTERISTIC TEMPERATURES THAT EXCEED FLAMMABLE
FLASH POINTS. HOWEVER, DO NOT ALLOW FLAMMABLE VAPORS TO GATHER
IN CONCENTRATED LEVELS IN CONFINED SPACES.
CAUTION –LIQUID SPLASHING
AVOID SPLASHING LIQUIDS WHILE STIRRING IN ALL TYPES OF SAMPLE
BEAKERS. DO NOT OVERFILL BEAKERS. DO NOT FILL ABOVE INDICATED FILL
LINE.
WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT LABELING (WEEE)
IN THE EUROPEAN UNION, DO NOT DISCARD THIS PRODUCT AS UNSORTED
MUNICIPAL WASTE. CONTACT THE APPROPRIATE GOVERNING AUTHORITIES
FOR PROPER RECYCLING PROCEDURES TO ENSURE COMPLIANCE WITH
LOCAL ORDINANCES.
CAUTION –PROPER PLACEMENT
PLACE JARTESTER ON A FLAT, LEVEL, SECURE, AND STABLE SURFACE. DO
NOT PLACE THE JARTESTER SO THAT IT OR THE MIXING VESSELS (B-KER2)
MIGHT FALL AND BECOME A HAZARD. THE MIXING VESSELS ARE FREE
STANDING AND NOT PERMANENTLY AFFIXED TO THE JARTESTER.
CAUTION –RESTART OR FAILURE TO RESTART HAZARD
WHEN THIS DEVICE IS USED FOR ITS INTENDED PURPOSE (JAR TEST) AND AN
UNANTICIPATED OR INADVERTENT EVENT INTERRUPTS OPERATION
(FOLLOWING SOME SORT OF ELECTRICAL OR MECHANICALLY INDUCED
MALFUNCTION), NO HAZARDOUS CONDITION EXISTS SHOULD THE MACHINE
EITHER RESTART OR FAIL TO RESTART.

8
CONTROL PANEL
DIGITAL DISPLAY
The digital display window is a twenty character x four-line dot matrix LCD module.
The module has a green LED backlit panel. All control menus, prompts for user
input, program parameter and stirrer status windows are indicated here. Explanations
of all displays are included in the OPERATING INSTRUCTIONS and EXAMPLE
PROGRAM sections of the manual.
The main menu window is shown to the right. This is the first display window shown
after the controller has initiated. Other windows display additional information. See
Below.
R
PM Input Field. Displays
the programmed or “set”
rpm speed.
Elapsed Time
Displays the units and running
time in either MINS/SECS o
r
HRS/MINS.
Running RPM Spee
d
Displays the actual speed o
f
stirrer agitation in RPM.
P
rogrammed RPM Speed.
Displays the programmed
or “set” rpm speed.
Running RPM Spee
d
Displays the actual speed o
f
stirrer agitation in RPM.
M
EMORY INDICATOR.
Displays the Memory (1-4)
currently selected and/or
operating.
Programmed Run Time.
Displays the programme
d
run time in MINS/SECS.
Run Elapsed Time.
Displays the elapsed run time in
MINS/SECS during a particula
r
memory operation.
Run Remain Time.
Displays the remaining run time
in MINS/SECS during a
particular memory operation.
M
EMORY INDICATOR.
Displays the Memory (1-4)
currently selected and/or
operating.
P
rogrammed Alarm Interval.
Displays the programmed
alarm interval in minutes.
Programmed RPM Speed.
Displays the programme
d
or “set” rpm speed.
Programmed Run Time.
Displays the programmed
run time in MINS/SECS.
8
0
2
5
7
CLEAR
1
4
START
STOP
9
BACK
ENTER
3
UP
6
DOWN
DIGITAL DISPLAY
KEYPAD