Phoenix Mecano DewertOkin DUOMAT 3 User manual

DUOMAT 3
Installation Instructions
(Translation of the original installation instructions)

DUOMAT 3 Foreword
68010(b) 3
Foreword
Document revision history
Version
Date
Modification, change
(-)
07/11
First release
(a)
06/12
Second edition
(b)
12/12
RoHS, Safety Instructions, Toggle
Disclaimer and Exclusion of Liability
DewertOkin is not responsible for damage resulting from:
failure to observe these instructions,
changes made to this product which have not been approved by DewertOkin, or
the use of replacement parts which have not been approved or manufactured by DewertOkin.
Manufacturer's address
DewertOkin GmbH
Weststraße 1
32278 Kirchlengern
Germany
Tel: [phone]
Fax: [phone]
http://www.dewertokin.de
[email protected]
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
These installation instructions do not contain all information required to safely operate the end
product. They only describe the installation and operation of the drive as partially completed ma-
chinery.
The instructions are intended for the technicians responsible for manufacturing an end product and
not for the operators of the end product.

Foreword DUOMAT 3
4 68010(b)
Notice for customers in EU nations
German Inspection Authority (TÜV) testing label
The construction of the DUOMAT 3 has been inspected by the German Inspection Authority (TÜV).
The TÜV also monitors the production of the DUOMAT 3. The official German TÜV label certifies
this construction inspection and production monitoring.
Figure 1 The TÜV label

DUOMAT 3 Table of Contents
68010(b) 5
Table of Contents
Foreword 3
Document revision history 3
Disclaimer and Exclusion of Liability 3
Manufacturer's address 3
Creation of a complete operating instruction manual for the entire end product 3
Notice for customers in EU nations 4
Table of Contents 5
1. General information 7
1.1 Configurations 7
1.2 About these installation instructions 7
1.3 Availability of this document 7
1.4 Conventions used 8
2. Safety Instructions 9
2.1 Proper and Intended Usage 9
2.2 Safety notices within the installation instruction and the operating instructions for
the entire machine 10
2.3 Selection and qualification of personnel 10
2.4 Notice on safety during operations 11
2.5 Product identification 12
3. Possible Combinations 14
4. Description 15
4.1 Components 15
5. Technical Specifications 17
6. Installation 19
6.1 Safety notices to observe during installation 19
6.2 Installation procedure 20
6.3 Move your product into a position where it is supporting no load. 21
7. Operating Notes 26
7.1 General information 26
7.2 Notice for operating with optional configuration 28
8. Troubleshooting 30

Table of Contents DUOMAT 3
6 68010(b)
9. Maintenance 31
9.1 Maintenance 31
9.2 Cleaning and care 32
10. Disposal 33
Declaration of incorporation 34
EU Declaration of Conformity 35
Additional information 36

DUOMAT 3 General information
68010(b) 7
1. General information
1.1 Configurations
The DUOMAT 3 double drive is run in several different configurations. The "Possible Combina-
tions" chapter includes information about the different device combinations available.
1.2 About these installation instructions
These installation instructions must be followed closely in order to install this drive successfully and
safely in the end product. These instructions are not an operating manual for the end product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to maximize the reliability and lifespan of the end product.
CAUTION
The notices in these instructions must be followed! Following the guidelines during
installation and connection procedures will help to minimize:
the risk of accident and injury, and
damage to the drive system or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any li-
ability for the information contained therein, unless required by law.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
1.3 Availability of this document
As manufacturer of the end product, you are obligated to comply with Machinery Directive
2006/42/EC. This directive stipulates that the installation instructions must be kept on file for gov-
ernmental inspection purposes.

General information DUOMAT 3
8 68010(b)
1.4 Conventions used
Notices which do not relate to safety are indicated in these instructions with a triangle:
Triangular notice symbol
Safety notice explanations
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in serious
injury or death.
WARNING
DANGER indicates a hazardous situation which, if not avoided, could result in serious
injury or death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may
result in damage to the product or surroundings.

DUOMAT 3 Safety Instructions
68010(b) 9
2. Safety Instructions
2.1 Proper and Intended Usage
The DUOMAT 3 drive is meant to be installed in beds.
It provides motor adjustment capabilities for movable reclining bed parts. It should be used in
conjunction with suitable brackets and mechanics.
It can be used for care purposes (CARE)
It can be used in a hospital (HOSP).
CAUTION
This drive should only be used for the applications described above. Any other form of
usage is not permitted and can lead to accidents or destruction of the unit. Such non-
approved applications will lead immediately to the expiration of all guarantee and war-
ranty claims on the part of the end-product manufacturer against the manufacturer.
Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
WARNING
The DUOMAT 3 drive should not be used:
in any environment where combustible or explosive gases or vapours (e.g., anaes-
thesiology) may be present,
in a moist environment,
outdoors,
in any application that will be cleaned with an automated washing system,
CAUTION
The DUOMAT 3 drive may not be operated:
by small children,
by frail or infirm persons without supervision, or
in the proximity of small children.
CAUTION
You should only use spare parts which have been manufactured or approved by
DewertOkin. Only these parts will guarantee a sufficient level of safety.

Safety Instructions DUOMAT 3
10 68010(b)
Optional: battery-operated reset function
CAUTION
The battery-operated reset function is not a safety system and does not avert danger.
DewertOkin does not guarantee that the drive will function in the event of a power outage.
If the end-product manufacturer chooses to guarantee the functionality of the end product during a
power outage, then the end-product manufacturer is responsible for arranging a mechanism to en-
sure this functionality.
2.2 Safety notices within the installation instruction and the operating instruc-
tions for the entire machine
The manufacturer of the end product is only permitted to operate the DUOMAT 3 drive (by itself an
incomplete machine)
when the end product (for which the DUOMAT 3 drive is intended) is in compliance with all pro-
tective measures specified in the Machinery Directive 2006/42/EC, and
when the manufacturer expressly declares the compliance of the end product.
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.
2.3 Selection and qualification of personnel
This drive should only be installed into the end product by someone who has completed training in
electronic motor assembly or has equivalent qualifications.
You should only install this drive when you are qualified to do so. Otherwise, a properly qualified
person should be found for this task.

DUOMAT 3 Safety Instructions
68010(b) 11
2.4 Notice on safety during operations
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the drive.
These rules and safety measures can be categorized as follows:
Construction measures before the installation (refer to the "Ensuring operational reliability dur-
ing installation" section in the "Installation" chapter).
Safety fundamentals during the drive installation and during cable and wire routing (refer to the
"Safety notices to observe during installation" section in the "Installation" chapter).
Using the drive in intermittent duty (refer to the "General information" section in the "Operating
Notes" Chapter).
Basic safety rules during operation (refer to the "Operating Notes" Chapter).
The creation of a manual for the end product which contains these and other safety rules.
Creating a user's manual
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.

Safety Instructions DUOMAT 3
12 68010(b)
2.5 Product identification
2.5.1 Type plate
A ratings plate on each drive specifies the exact name and serial number of the drive. It also states
the technical specifications valid for that particular drive. In particular, you will find the maximum
pull force and the maximum push force here. The following illustration shows where the specifica-
tions are located on the drive's ratings plate.
The ratings plate shown is an example; the specifications for your drive may differ from this illus-
tration.
Figure 2 Ratings plate example
DUOMAT 3
Model name
xxxxx
Article No:
230V ~ 50/60Hz
Input voltage and frequency
Max. 1.00A
Rating of fuse
Intermittent Operation 2min/18min
Intermittent operations: 2 minutes / 18 minutes
Max. force
Push force
Prod.date
Calendar week / year
Serial No.
Serial number for your drive
IPX4
Protection degree
Stroke
Stroke (head / foot)

DUOMAT 3 Safety Instructions
68010(b) 13
Use in dry rooms only!
Protection class II
Follow all special disposal instructions!
Conformity mark

Possible Combinations DUOMAT 3
14 68010(b)
3. Possible Combinations
The DUOMAT 3 double drive can be combined for use with other single or double drives. The fol-
lowing basic combinations are possible:
a DUOMAT 3 with a handset,
a DUOMAT 3 as the main drive and a single drive used as a slave drive with a handset,
a DUOMAT 3 as the main drive and two single drives used as a slave drives with a handset,
Systems can be customized by combining drives with the handset and control units as needed.
The system components must be connected in a specific order.
DewertOkin has separate system instruction manuals containing all information and instructions
needed for these systems.
Only a DewertOkin device should be used to control the drive since they have already been
verified to work together.

DUOMAT 3 Description
68010(b) 15
4. Description
The DUOMAT 3 drive is an electrically driven motor that is responsible for moving the end product
in a linear direction. The head and foot sections of a bed can be adjusted depending on the drive
options. The drive is controlled by means of a handset.
The different drive models vary according to the:
motor power,
number of motors,
model with optional reset function,
model with optional mains cut-off mechanism,
with external SMPS (EPS),
with integrated SMPS (IPS).
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
The "Possible Combinations" Chapter describes the different possible combinations of drives
and handsets/hand-held remote controls. You can also ask your supplier or dealer for additional
information.
4.1 Components
The main components of the DUOMAT 3 drive are the motor and the adjustment motion mecha-
nism. This mechanism is housed under the shutters. The shutters must be opened in order to
mount the drive to the end product. The brackets fastened to the end product are then inserted into
these openings.
Figure 3 Main components of the DUOMAT 3 double drive
A Shutters
B Strain relief
C Battery compartment with 9-V batteries
D Symbol for head end of bed
E Power cord
F Symbol for foot end of bed
A
F
A
C
D
E
B
B

Description DUOMAT 3
16 68010(b)
4.1.1 Mains power supply
WARNING
Please follow these operating instructions carefully. You could be injured by fire or
electrical shock if you do not follow these assembly instructions.
Plug versions
The appropriate power cable is included, depending on the regional version (USA, continental
Europe, the UK or Australia).
WARNING
Only use the proper power cable that is permitted in your country. Be sure to use the
correct plug adapter, as described in Figure 4.
E
Figure 4 Power cord, regional variants
A The DUOMAT 3 double drive
B Power plug (German version)
C Power plug (USA version)
D Power plug (Australian version)
E Power plug (United Kingdom version)
A
B
D
C

DUOMAT 3 Technical Specifications
68010(b) 17
5. Technical Specifications
Connection to mains power (AC)
or
Input voltage (DC)
100 V - 240 V AC, 50/60 Hz (refer to the ratings plate on
the drive)
24 V DC - 29 V DC (refer to the ratings plate on the drive)
Current consumption at rated load
Max. 8.0 A DC
Permitted push force
Max. 6000 N
Mode of operation1under max. rated
load
Intermittent duty 2 min./18 min.
Protection class
II
Noise level
≤ 65 dB(A)
Fuse
T 3.15 A, depending on mains power connection (refer
to the drive's ratings plate)
Drive type
Double drive
Protection degree
IPX4
Stroke2
87, 69 (standard)
Colours
Refer to sales brochure
Length x width x height
708 mm x 166 mm x 120 mm
Axle gap distance
581 mm
Weight
Approx. 5 kg
Optional: battery-operated reset function
Voltage
One or two 9-V batteries (type 6LR61)
depending on version
Ambient conditions for operation,
storage and transport
Transport / storage temperature
From -20 °C to +50 °C
From -4 °F to +122 °F
Operating temperature
From +10 °C to +40 °C
From +50 °F to +104 °F
Relative humidity
From 30% to 75%
Air pressure
From 800 hPa to 1060 hPa
Altitude
< 2000 m
1) Mode of operation: intermittent duty 2 min./18 min. This means that after the unit is operated with its rated
load for up to two minutes it must then be paused for 18 minutes. The system can malfunction if this pause
is not observed!
2) Other stroke distances are available on request.

Technical Specifications DUOMAT 3
18 68010(b)
Figure 5 Dimensions of DUOMAT 3 drive (in mm)
708
166
120

DUOMAT 3 Installation
68010(b) 19
6. Installation
6.1 Safety notices to observe during installation
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the drive.
6.1.1 Ensuring operational reliability during installation
The safety and reliability of the end product containing the DewertOkin drive can be ensured by us-
ing the proper construction methods described below.
Avoiding fatigue fractures
CAUTION
Drives that are incorrectly installed can undergo fatigue fractures which then create a
risk of injury.
Install the drive in the end product so that it is properly aligned. This will help pre-
vent shear stress.
Do not position the drive at a slanted angle when installing it in the end product. A
slanted angle between the intended direction of movement of the end product and
the drive's direction will create shear stress and could lead to a fatigue fracture.
Avoiding a pinching hazard
CAUTION
When designing your end product, you should take the drive adjustment movement
into account with passive safety mechanisms and with the appropriate safety notices in
your operating instructions.
Installation methods for ensuring passive safety: Install the DUOMAT 3 drive so that
none of the positions where shear and pinch hazards exist are accessible exter-
nally.
When preparing safety notices for the operator, be sure that your operating instructions inform the
user of these points.

Installation DUOMAT 3
20 68010(b)
6.2 Installation procedure
6.2.1 An example installation
Before installing the drive, make sure that you are observing all of the safety notices found in the
"Safety notices to observe during installation" section.
Figure 6 Installing the double drive
A Shutters
B Fitting mounts
C End product (bed)
D Brackets
C
D
D
B
B
A
A