PI Micos V-412 Manual

MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany
Phone [phone], Fax [phone], Email [e-mail], www.pi.ws
High-Load Posioners to 325 V
Short Instrucons
V-412 / V-417 / V-857
These short instrucons contain an overview of the most important safety and handling instruc-
ons for installing high-load linear stages with 3-phase linear motor to 325 V (hereinaer referred
to as "posioner") with the product numbers specied above.
Subject to change. These short instrucons are superseded by any new release. The latest respec-
ve release is available for download on our website.
The acons during installaon, startup, operaon, and maintenance require addional informaon
from the manuals of the posioner and/or the electronics.
Manuals may be tled as follows: "User Manual", "Technical Note".
Downloading the Manuals from the Website
1. Open the website www.pi.ws.
2. Search the website for the product number (e.g., V-417).
3. Click the corresponding product to open the product detail page.
4. Click Downloads.
The manuals are shown under Documentaon.
5. Click the ADD TO LIST buon for the desired manual and then click REQUEST.
6. Fill out the request form and click SEND REQUEST.
The download link will then be sent to the email address entered.
If you cannot nd the manual you are looking for or if you have any quesons:
Contact our customer service department via servi[email protected].
User Informaon
Downloading and Reading the Manual

MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
Intended Use
The posioner is a laboratory device as dened
by DIN EN 61010-1 or an incomplete machine as
dened by the Machinery Direcve (2006/42/
EG). It is intended for indoor use and use in
an environment that is free of corrosive and/
or electrically conducve acids, alkalines, oils,
vapors, and dust.
In accordance with its design, the posioner
is intended for posioning loads in one axis
at various velocies. The posioner is not
intended for applicaons in areas where failure
would be a considerable risk for people or the
environment.
The posioner is intended for operaon with a
horizontally aligned moon axis.
It is only possible to use the posioner as inten-
ded when it is installed and connected properly,
and when all measures described herein are ad-
hered to. The posioner is to be operated with
suitable electronics, and the thermal protecon
sensor built into the posioner's motor must be
evaluated and monitored.
The posioner may only be installed, operated,
maintained, and cleaned by authorized and
appropriately qualied personnel. The integra-
tor is responsible for complying with security
standards and the EMC direcve aer the
device is built in.
Installaon
The posioner contains permanent magnets.
Their magnec elds can disturb or damage
sensive devices and objects (e.g., heart pa-
cemakers, EC cards, magnec storage devices).
Loose magnezable objects (e.g., iron, steel)
could be aracted and cause material damage.
The magnec elds are also eecve when the
posioner is not connected or switched o.
XMake sure that people with heart pacem-
akers and / or electronic implants do not
have access to the posioner.
XRemove loose magnezable objects and
sensive objects from the area where the
posioner is to be installed.
XMake sure that the danger zone is marked
and the necessary precauons have been
taken.
Mechanical forces can damage or misalign the
posioner.
XAvoid shocks and drops.
XMaintain the maximum permissible forces
(see manual).
XThe calculaons must also include the
masses of posioners moved in mul-axis
systems.
XTransport the posioner with installed
transport safeguard only. Remove the
transport safeguard only when the posi-
oner is at the intended place of use.
Collisions can damage the posioner, the load
to be moved, and the surroundings.
XMount the posioner and the load so that
the load cannot get jammed or blocked, or
collide with objects in the workspace.
XPlace the cables and objects in the work-
space so that they cannot be seized by the
moon plaorm.
XMake sure that unintenonal moon is not
possible when changing the orientaon.
Cables will break from excessive bending or
squeezing. A broken cable will lead to failure
of the posioner or damage to posioner or
electronics.
XInstall the posioner so that the cable is not
bent or squeezed too strongly.
Incorrectly ed screws and locang pins can
cause damage to the posioner.
XChoose the lengths of the screws and
locang pins according to the depth of the
holes.
XDo not allow screw heads to protrude.
XDo not insert locang pins too deeply into
through-holes.
If the protecve earth conductor is missing or
not properly connected, touching the posi-
oner can lead to death from electric shock or to
severe injuries in the case of a malfuncon.
XConnect the posioner‘s base body to the
protecve earth conductor.
XPay aenon to the applicable standards
for the protecve earth conductor connec-
on.
General Safety Instrucons

MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
Startup and Operaon
Risk of minor injury from crushing between the
moving parts of the posioner or the load and a
xed part or obstacle.
XIf necessary, shield the posioner's moon
range.
XMaintain safety distances according to DIN
EN ISO 13857.
Risk of minor injury if hair, jewelry or clothing
get caught by moving parts.
XNever work on the unprotected posioner
if you have long hair, loose jewelry or
clothing.
XIf necessary, shield the posioner's moon
range.
The surface of the posioner and the surroun-
dings can heat up during operaon. Touching
the posioner can result in minor injuries from
burning.
XIf necessary, shield the danger zone.
XMark the danger zone according to legal
regulaons.
Uncontrolled oscillaon can damage your appli-
caon or the posioner.
XIf oscillaon occurs, switch o the servo
mode of the electronics or stop the posi-
oner immediately.
1. Remove the transport safeguard.
2. Fix the posioner by ghtening the screws
in the holes provided.
Recommended torque: 3 Nm
3. Fix the load by ghtening the screws in the
holes provided.
4. Check that the posioner and the load are
rmly seated.
Correct mounng
Mounng onto an uneven surface
Incorrect alignment of the load
Incorrect ng of the screws
DANGER!
If the protecve earth conductor is missing or
not properly connected, touching the posi-
oner can lead to death from electric shock or to
severe injuries in the case of a malfuncon.
XConnect the posioner to the protecve
earth conductor via the drive connector
before startup.
XMake sure the posioner‘s base body is also
connected to a protecve earth conductor
point in the surroundings.
XOperate the posioner only with a properly
connected protecve earth conductor.
Mounng the Posioner
and Load
Connecng the Posioner
to the Protecve Earth
Conductor

MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
Connecng the Posioner's Base Body
to the Protecve Earth Conductor
Suitable protecve earth conductor
▪Cross secon of the protecve earth con-
ductor ≥0.75 mm².
Connecng the base body to the protecve
earth conductor
1. Aach a suitable cable lug to the protecve
earth conductor.
2. Use the screw set supplied to aach the
cable lug of the protecve earth conductor
to the protecve earth connector.
3. Tighten the M4 screw with at least three
turns and a torque of 1.2 Nm to 1.5 Nm.
4. Make sure that the contact resistance at
all protecve earth connecons is <0.1 Ω
at 25 A.
a Protecve earth connector in the base
body of the posioner
b Safety washer
c Flat washer
d Cable lug of the protecve earth conductor
e M4 screw
1. Remove the ESD protecve caps from all
connectors on the posioner.
2. All of the posioner's connecons must be
made in the following order:
a. If present: Purge air connector
b. Drive connector
c. Sensor connector
3. Secure the connectors against uninteno-
nal removal.
4. If necessary: Turn the drive and sensor
connectors carefully to a posion suitable
for your installaon condions.
The instrucons required for startup and ope-
raon are in the manual for the electronics.
The posioner is maintenance-free.
In accordance with EU law, electrical and
electronic equipment may not be disposed of
in EU member states via the municipal residual
waste.
Dispose of your old equipment according to
internaonal, naonal, and local rules and
regulaons.
PI undertakes environmentally correct and free
disposal of all old PI equipment made available
to the market aer 13 August 2005.
If you have an old device from PI, you can send
it to PI free of charge.
Connecng the Posioner
Starng and Operang the
Posioner
Maintenance
Old Equipment Disposal