PI L-812.051400B User manual

L812UM0001EN ‒ 7/13/2022
User Manual
L-812.XX1400[B|BF] LINEAR STAGE WITH STEPPER MOTOR
MOTION | POSITIONING

Contents
1 Legal Information.........................................................................................................5
2About this Document..................................................................................................6
2.1 Objective and Target Group..............................................................................6
2.2 Explanation of Symbols....................................................................................6
2.2.1 Typographic Conventions................................................................. 6
2.2.2 Symbols Used....................................................................................6
2.3 Figures................................................................................................................7
2.4 Other Applicable Documents............................................................................7
2.5 Downloading Manuals...................................................................................... 8
3 Safety............................................................................................................................9
3.1 Intended Use......................................................................................................9
3.2 General Safety Instructions.............................................................................. 9
3.3 Organizational Measures.................................................................................. 9
3.3.1 User Manual.......................................................................................9
3.3.2 General Personnel Qualification..................................................... 10
4 Product Description................................................................................................... 11
4.1 Model Overview............................................................................................... 11
4.2 Product Labeling.............................................................................................. 11
4.2.1 Type Plate......................................................................................... 12
4.3 Overview.......................................................................................................... 12
4.3.1 Base Body.........................................................................................14
4.3.2 Drive..................................................................................................14
4.3.3 Drive Connector............................................................................... 14
4.4 Direction of Motion..........................................................................................15
4.5 Scope of Delivery.............................................................................................15
4.6 Optional Accessories.......................................................................................15
4.7 Suitable Electronics......................................................................................... 16
5 Unpacking.................................................................................................................. 17
CONTENTS L812UM0001EN ‒ 7/13/2022
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6 Installation..................................................................................................................18
6.1 Mounting the L-812.xx1400............................................................................. 18
6.1.1 Mounting the L-812.xx1400 from Above........................................ 18
6.2 Connecting the L-812.xx1400 to the Protective Earth Conductor ................20
6.3 Building a Multi-Axis System......................................................................... 21
6.3.1 Building an XY Multi-Axis System................................................. 21
6.4 Mounting the Load onto the L-812.xx1400.................................................... 22
6.4.1 Geometric Limits for Mounting Load Masses............................... 22
6.4.2 Mounting the Load onto the L-812.xx1400 ....................................23
6.4.3 Mounting the Motion Platform onto the L-812.xx1400................. 24
6.4.4 Mounting the Load onto an Installed Motion Platform................ 25
6.5 Connecting the L-812.xx1400.......................................................................... 25
7 Startup and Operation.............................................................................................. 27
7.1 Starting and Operating the L-812.xx1400.......................................................27
8 Maintenance...............................................................................................................29
8.1 Maintenance Run.............................................................................................29
8.2 Lubricating....................................................................................................... 29
8.3 Retensioning the Toothed Belt....................................................................... 30
8.4 Cleaning............................................................................................................31
8.5 Manually Moving the Mounted Load.............................................................32
9 Troubleshooting......................................................................................................... 33
10 Transportation............................................................................................................34
11 Customer Service Department.................................................................................35
12 Technical Data............................................................................................................ 36
12.1 Specifications...................................................................................................36
12.1.1 L-812.051400BF.................................................................................36
12.1.2 L-812.091400[B|BF]........................................................................... 38
12.1.3 L-812.171400[B|BF]........................................................................... 40
12.1.4 L-812.251400[B|BF]........................................................................... 42
12.1.5 Limit Switch Specifications............................................................. 44
12.1.6 Spezifikationen zur Haltebremse.................................................... 44
12.2 Maximum Ratings........................................................................................... 44
12.3 Ambient Conditions and Classifications........................................................44
12.4 Dimensions...................................................................................................... 45
12.4.1 L-812.TT1 Motion Platform ............................................................. 46
12.5 Drive Properties............................................................................................... 46
12.6 Operating Parameters..................................................................................... 46
12.6.1 Operating Parameters for Vertical Operation................................ 46
12.6.2 Linearity Deviation from the Reference Edge................................46
13 Old Equipment Disposal........................................................................................... 48
CONTENTS L812UM0001EN ‒ 7/13/2022
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14 European Declarations of Conformity......................................................................49
15 Appendix.................................................................................................................... 50
15.1 Pin Assignment................................................................................................50
15.1.1 Drive Connector............................................................................... 50
16 Glossary......................................................................................................................52
CONTENTS L812UM0001EN ‒ 7/13/2022
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1 Legal Information
The following company names and brands are registered trademarks of Physik Instrumente
(PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®,
PiezoMove, PIMikroMove, NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®,
PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at https://www.physikinstrumente.com/en/
about-pi/patents.
© 2022 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs,
and drawings in this manual are protected by copyright. With regard thereto, Physik
Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and
drawings is permitted only in part and only when indicating the source.
Original instructions
First print: 7/13/2022
Document number: L812UM0001en, ASt
Subject to change. This manual is superseded by any new release. The latest respective
release is available for download on our website (www.pi.ws).
Publisher:
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach
Germany
[email protected]
www.pi.de
Customer service department:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
[email protected]
www.pi.de
1 LEGAL INFORMATION L812UM0001EN ‒ 7/13/2022
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2 About this Document
2.1 Objective and Target Group
This user manual contains the information needed for the intended use of the L-812.xx1400,
L
-812.xx1400B, and L-812.xx1400BF (hereinafter refered to as L-812.xx1400 or L-812).
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
2.2 Explanation of Symbols
This chapter explains the symbols and markings used by PI in their user manuals.
2.2.1 Typographic Conventions
Symbol / label Meaning
1.
2.
Action consisting of one or several steps with strict sequential order
► Action consisting of one or more steps without relevant sequential or-
der
■ Lists
p. 5 Cross-reference to page 5
RS-232 Label on the product indicating an operating element (example: RS-232
interface socket)
Start > Settings Menu path in the PC software (example: to open the menu, Start and
Settings must be clicked successively)
POS? Command line or a command from PI's General Command Set (GCS)
(example: command to get the axis position)
Device S/N Parameter name (example: parameter where the serial number is stor-
ed)
5Value that must be entered or selected via the PC software
2.2.2 Symbols Used
Symbol / Label Meaning
General hazard symbol
DANGER
Dangerous situation
Failure to comply could lead to death or serious injury.
►Precautionary measures for avoiding the risk.
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WARNING
Dangerous situation
Failure to comply could lead to serious injury.
►Precautionary measures for avoiding the risk.
CAUTION
Dangerous situation
Failure to comply could lead to minor injury.
►Precautionary measures for avoiding the risk.
NOTICE
Dangerous situation
Failure to comply could lead to material damage.
►Precautionary measures for avoiding the risk.
Information
Additional information on the L-812.xx1400 that can affect your application.
2.3 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must
not be seen as guaranteed properties.
2.4 Other Applicable Documents
The devices and software tools that are mentioned in this documentation are described in
separate manuals.
Document number Document
type
Product
MS241 Manual C-663.12
C663T0004,
C885T0002
Manual C-663.12C885, C-885 PIMotionMaster
G910M0001 Manual G-910.RC0242x00
G910M0002 Manual G-910.RC0102x00
G910M0003 Manual G-910.RC0302200
G901M0001 Manual G-901.R319[x]
SM148 Manual PIMikroMove
On request Manual User manual for the ACS electronics
On request Manual User manual for the ACS user software
The latest versions of the user manuals can be downloaded (p. 8) at www.pi.ws.
2 ABOUT THIS DOCUMENT L812UM0001EN ‒ 7/13/2022
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2.5 Downloading Manuals
Information
If a manual is missing or problems occur with downloading:
►Contact our customer service department (p. 35).
Downloading Manuals
1. Open the website www.pi.ws.
2. Search the website for the product number (e.g., L-812).
3. Click the corresponding product to open the product detail page.
4. Click the Downloads tab.
➔The manuals are shown under
Documentation .
5. Click the desired manual and fill out the inquiry form.
➔The download link will then be sent to the email address entered.
2 ABOUT THIS DOCUMENT L812UM0001EN ‒ 7/13/2022
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3 Safety
3.1 Intended Use
The L-812.xx1400 is an incomplete machine as defined by the Machinery Directive (2006/42/
EG). The integrator is responsible for complying with security standards and the EMC
directive after the device is built in. The L-812.xx1400 is intend for indoor use and in an
environment free from corrosive and/or electrically conductive acids, alkalines, oils, vapors,
and dust.
In accordance with its design, the L-812.xx1400 is intended for positioning, adjusting and
shifting loads in one axis at various velocities. The L-812.xx1400 is not intended for
applications in areas, in which a failure would present severe risks to human beings or the
environment.
If the L-812.xx1400 does not have a holding brake, it is only intended for operation with a
horizontally aligned motion axis. The following applies to models with holding brake
(L-812.xx1400B, L-812.xx1400BF): When operating with the motion axis aligned vertically, the
holding brake of the motor is not sufficient to ensure the functional safety of the L-812; it
must be mounted so that no personal injury or damage to property occurs in the event of an
unintentional change in position of the mounted load.
It is only possible to use the L-812.xx1400 as intended when it is installed and connected
properly, and when all measures described herein are adhered to. The L-812.xx1400 must be
operated with suitable electronics. The electronics are not in the scope of delivery of the
L-812.xx1400.
Unauthorized modifications without the producer's or his authorized representatives'
consent will render the issued Declaration of Incorporation void and the executing company
will become the manufacturer within the meaning of the EC Machinery Directive.
3.2 General Safety Instructions
The L-812.xx1400 is built according to state-of-the-art technology and recognized safety
standards. Improper use of the L-812.xx1400 may result in personal injury and/or damage to
the L-812.xx1400.
►Use the L-812.xx1400 only for its intended purpose and when it is in perfect condition.
►Read the user manual.
►Eliminate any malfunctions that may affect safety immediately.
The operator is responsible for installing and operating the L-812.xx1400 correctly.
3.3 Organizational Measures
3.3.1 User Manual
►Always keep this user manual available with the L-812.xx1400. The latest versions of the
user manuals can be downloaded (p. 8) at www.pi.ws.
►Add all information from the manufacturer such as supplements or technical notes to the
user manual.
►If you give the L-812.xx1400 to a third party, also include this user manual as well as other
relevant information provided by the manufacturer.
►Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can result in minor injury and damage to equipment.
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►Only install and operate the L
-812.xx1400 after you have read and understood this user
manual.
3.3.2 General Personnel Qualification
The L-812.xx1400 may only be installed, started up, operated, maintained, and cleaned by
authorized and appropriately qualified personnel.
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