PI V-412.136211E1 PIMAG User manual

V412M0002EN ‒ 10/26/2018
User Manual
V-412.136211E1 PIMAG® LINEAR STAGE
MOTION | POSITIONING

Contents
1 Legal Information.........................................................................................................4
2 About this Document..................................................................................................5
2.1 Objective and Target Group..............................................................................5
2.2 Other Applicable Documents............................................................................5
2.3 Explanation of Symbols....................................................................................5
2.3.1 Typographic Conventions................................................................. 5
2.3.2 Symbols Used.................................................................................... 5
2.4 Figures................................................................................................................6
2.5 Downloading Manuals...................................................................................... 6
3 Safety............................................................................................................................8
3.1 Intended Use......................................................................................................8
3.2 General Safety Instructions.............................................................................. 8
3.3 Organizational Measures.................................................................................. 8
3.3.1 User Manual....................................................................................... 8
3.3.2 General Personnel Qualification.......................................................8
4 Product Description..................................................................................................... 9
4.1 Product Labeling................................................................................................9
4.1.1 Type Plate........................................................................................... 9
4.2 Scope of Delivery.............................................................................................10
4.3 Overview.......................................................................................................... 10
4.3.1 Base Body......................................................................................... 10
4.4 Suitable Electronics......................................................................................... 11
4.5 Accessories.......................................................................................................11
5 Unpacking.................................................................................................................. 12
6 Installation................................................................................................................. 13
6.1 Mounting the V-412.136211E1.........................................................................13
6.2 Connecting the V-412.136211E1 to the Protective Earth Conductor.............14
6.3 Building a Multi-Axis System......................................................................... 16
6.4 Mounting the Load onto the V-412.136211E1................................................ 19
6.5 Connecting the V-412.136211E1......................................................................20
7 Startup / Operation................................................................................................... 21
7.1 Starting and operating the V-412.136211E1...................................................21
8 Maintenance...............................................................................................................23
8.1 Cleaning............................................................................................................23
9 Troubleshooting......................................................................................................... 24
10 Transportation............................................................................................................25
11 Customer Service Department.................................................................................26
CONTENTS V412M0002EN ‒ 10/26/2018
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12 Technical Data............................................................................................................ 27
12.1 Specifications...................................................................................................27
12.2 Maximum Ratings........................................................................................... 29
12.3 Ambient Conditions and Classifications........................................................29
12.4 Dimensions...................................................................................................... 31
13 Old Equipment Disposal........................................................................................... 33
14 Appendix.................................................................................................................... 35
14.1 Pin Assignment................................................................................................35
14.1.1 Drive connector................................................................................35
14.1.2 Encoder connector...........................................................................35
14.2 Drive properties............................................................................................... 36
14.3 Reference point switch specifications............................................................36
14.4 Limit switch specifications..............................................................................36
14.5 NTC temperature sensor.................................................................................37
15 EU Declaration of Conformity...................................................................................39
CONTENTS V412M0002EN ‒ 10/26/2018
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1 Legal Information
The following company names and brands are registered trademarks of Physik Instrumente
(PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®,
PiezoMove®, PIMikroMove, NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®,
PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at http://www.physikinstrumente.com/en/
about-pi/patents.
© 2018 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs,
and drawings in this manual are protected by copyright. With regard thereto, Physik
Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and
drawings is permitted only in part and only when indicating the source.
Original instructions
First print: 10/26/2018
Document number: V412M0002en, LTr
Subject to change. This manual is superseded by any new release. The latest versions of the
user manuals are available for download (p. 6) at www.pi.ws.
Publisher:
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach
Germany
[email protected]
www.pi.de
Customer service department:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
[email protected]
www.pi.de
1 LEGAL INFORMATION V412M0002EN ‒ 10/26/2018
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2 About this Document
2.1 Objective and Target Group
This user manual contains the information needed for the intended use of the
V-412.136211E1.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
2.2 Other Applicable Documents
The devices and software tools that are mentioned in this documentation are described in
separate manuals.
Document number Document type Product
C891T0001 Technical Note C-891.120200
SM148E User Manual PIMikroMove
The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws.
2.3 Explanation of Symbols
This chapter explains the symbols and markings used by PI in this user manual.
2.3.1 Typographic Conventions
Symbol / Label Meaning
1.
2.
Action consisting of several steps whose sequential order must be ob-
served
■ Lists
p. 5 Cross-reference to page 5
RS-232 Labeling of an operating element on the product (example: socket of
the RS-232 interface)
Start > Settings Menu path in the PC software (example: to open the menu, the Start
and Settings menus must be clicked successively)
POS? Command line or a command from PI's General Command Set (GCS)
(example: command to get the axis position)
Device S/N Parameter name (example: parameter where the serial number is stor-
ed)
5Value that must be entered or selected via the PC software
2.3.2 Symbols Used
Symbol / Label Meaning
General hazard symbol
2 ABOUT THIS DOCUMENT V412M0002EN ‒ 10/26/2018
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DANGER
Dangerous situation
Failure to observe can lead to death or serious injury.
►Measures for avoiding the risk.
WARNING
Dangerous situation
Failure to observe can lead to serious injury.
►Action to take to avoid the risk.
CAUTION
Dangerous situation
Failure to observe can lead to minor injury.
►Actions to take to avoid the risk.
NOTICE
Dangerous situation
Failure to observe can lead to material damage.
►Action to take to avoid the risk.
Information
Additional information on the V-412.136211E1 that can affect your application.
2.4 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must
not be seen as guaranteed properties.
2.5 Downloading Manuals
The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws.
For products that are supplied with software (CD in the scope of delivery), access to the
manuals is protected by a password. Protected content is only displayed on the website after
entering the login data. You need the product CD to get the login data.
If a manual is missing or problems occur with downloading, contact our customer service
department (p. 26).
Downloading Manuals
1. Open the website www.pi.ws.
2. If the product was shipped with a CD: Log into the website:
a) Click Login.
b) Enter the login data.
The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the
product CD.
If necessary: Follow the link and register yourself to get the login data.
c) Click Login or press the Enter key.
3. Search for the product:
a) Click Search.
2 ABOUT THIS DOCUMENT V412M0002EN ‒ 10/26/2018
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b) Enter the product number up to the period (e.g., V-412) into the search field.
c) Click Start search or press the Enter key.
d) If necessary: Click Load more results at the bottom of the list.
4. Click the corresponding product in the list of search results.
5. Click the Downloads tab.
➔The manuals are shown under
Documentation .
6. Click the desired manual and save it.
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3 Safety
3.1 Intended Use
The V-412.136211E1 is a laboratory device as defined by DIN EN 61010-1. It is intended for
indoor use and use in an environment that is free of dirt, oil, and lubricants.
In accordance with its design, the V-412.136211E1 is intended for positioning, adjusting and
shifting loads in one axis at various velocities. The V-412.136211E1 is not intended for
applications in areas, in which a failure would present severe risks to human beings or the
environment.
The positioner is intended for operation with a horizontally aligned motion axis. A vertically
aligned motion axis may only be operated with suitable gravity compensation (not in the
scope of delivery).
The intended use of the V-412.136211E1 is only possible when completely mounted and
connected. The V-412.136211E1 must be operated with suitable electronics (p. 11). The
electronics are not in the scope of delivery of the V-412.136211E1.
The V-412.136211E1 may not be used for purposes other than those stated in this user
manual. The V-412.136211E1 may only be used in compliance with the technical
specifications and instructions in this user manual.
3.2 General Safety Instructions
The V-412.136211E1 is built according to state-of-the-art technology and recognized safety
standards. Improper use of the V-412.136211E1 may result in personal injury and/or damage
to the V-412.136211E1.
►Use the V-412.136211E1 only for its intended purpose and if it is in perfect condition.
►Read the user manual.
►Eliminate any faults and malfunctions that are likely to affect safety immediately.
The operator is responsible for correct installation and operation of the V-412.136211E1.
3.3 Organizational Measures
3.3.1 User Manual
►Always keep this user manual available with the V-412.136211E1. The latest versions of
the user manuals can be downloaded (p. 6) at www.pi.ws.
►Add all information from the manufacturer such as supplements or technical notes to the
user manual.
►If you give the V-412.136211E1 to a third party, also include this user manual as well as
other relevant information provided by the manufacturer.
►Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can result in minor injury and damage to equipment.
►Only install and operate the V-412.136211E1 after you have read and understood this user
manual.
3.3.2 General Personnel Qualification
The V-412.136211E1 may only be installed, started up, operated, maintained, and cleaned by
authorized and appropriately qualified personnel.
3 SAFETY V412M0002EN ‒ 10/26/2018
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4 Product Description
4.1 Product Labeling
1
1
2
1
3
3
4
5
5
Figure 1: Product label on the V-412.136211E1
1. Warning symbol: Risk of crushing
2. Type plate
3. Connector labels
4. Warning symbol: Electrostatic-sensitive device
5. Protective earth connectors
4.1.1 Type Plate
Figure 2: Type plate of the V-412.136211E1
1. Data matrix code (example; contains the serial number)
2. Product number (example)
3. Serial number (example), individual for each V-412.136211E1
Meaning of the position (counting from the left):
1 = internal information,
2 and 3 = year of manufacture,
4 to 9 = consecutive numbers
4. Warning and conformity symbols (Old equipment disposal (p. 33), CE mark (p. 39))
4 PRODUCT DESCRIPTION V412M0002EN ‒ 10/26/2018
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4.2 Scope of Delivery
Product number Description
V-412.136211E1 Linear stage according to order
V412B0036 Mounting kit for mounting the
V-412.136211E1, consisting of
■10 socket head screws, ISO 4762 M6×30
■2 dowel pins, ISO 8734, 4m6 × 12
000036450 M4 screw set for protective earth, consisting
of:
■1 flat-head screw with cross recess,
ISO 7045 M4×8
■2 safety washers
■2 flat washers
V412M0002 User manual for the V-412.136211E1 (this
document)
4.3 Overview
1
2
3
1. Base body
2. Motion platform
3. Drag chain with connector box
4.3.1 Base Body
The base body is the basis of the positioner. The V-412.136211E1 is mounted onto a surface
via the base body (p. 13).
The base body comprises the following subassembly or subassemblies:
Drive
The drive of the positioner is a 3-phase magnetic linear motor. The linear motor transfers the
drive force to the motion platform directly and free of friction.
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