Pickering 40-613 User manual

pickeringtest.com
Issue 6.1 March 2020
40-613 User Manual
PXI Very High Density Versatile 2-Pole Multiplexer

Page (II) VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
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Page (II) REED RELAY MODULE 40-110/115/120/125
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© COPYRIGHT (2020) PICKERING INTERFACES. ALL RIGHTS RESERVED.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by
any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
ISO 9001
Reg No. FM38792

Page (III)
VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
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Page (III)
REED RELAY MODULE 40-110/115/120/125
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TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of
three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be
defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Worldwide Technical Support and Product Information
pickeringtest.com
Germany
Tel: [phone]
E-mail: [email protected]
Sweden
Tel: [phone]
E-mail: [email protected]
USA
Tel: (West) [phone]
Tel: (East) [phone]
E-mail: [email protected]
Czech Republic
Tel: [phone]
E-mail: [email protected]
France
Tel [phone]
E-mail [email protected]
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: [phone]
E-Mail: [email protected]
China
Tel: [phone]
E-mail: [email protected]

Page (IV) VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
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Page (IV) REED RELAY MODULE 40-110/115/120/125
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MEANING / DESCRIPTION SYMBOL
PROTECTIVE EARTH (GROUND)
To identify any terminal which is intended for connection to an external conductor for
protection against electric shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
DANGEROUS VOLTAGE
To indicate hazards arising from dangerous voltages.
WARNING / CAUTION
An appropriate safety instruction should be followed or caution to a potential hazard
exists.
Refer to the relevant instructions detailed within the product manual.
HEAVY
If this product is heavy reference should be made to the safety instructions for
provisions of lifting and moving.
STATIC SENSITIVE
To indicate that static sensitive devices are present and handling precautions should
be followed.
!
kg
SAFETY SYMBOLS
PRODUCT SAFETY
The following safety symbols may be used on the product and throughout the product documentation.

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VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
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Copyright Statement ...................................................................II
Technical Support and Warranty................................................III
Product Safety .............................................................................IV
Contents (this page)....................................................................V
Warnings and Cautions ..............................................................VII
Section 1
Technical Specication...............................................................1.1
Section 2
Technical Description .................................................................2.1
Functional Description..........................................................2.1
Section 3
Installation....................................................................................3.1
Pre Operation Checks...........................................................3.1
Hardware Installation ............................................................3.2
Software Installation .............................................................3.2
Testing Operation ..................................................................3.3
Section 4
Programming Guide....................................................................4.1
Programming Options For Pickering PXI Modules ............4.1
Module Architecture - 40-613 ..............................................4.2
Sub-unit Cross Reference.....................................................4.4
Programming The 40-613 Module........................................4.13
Soft Front Panel.....................................................................4.15
Section 5
Connector Information................................................................5.1
Section 6
Trouble Shooting .........................................................................6.1
Section 7
Maintenance Information............................................................7.1
Switching System Test Tools ...............................................7.1
Relay Lookup Tables ...........................................................7.1
Component Layout ..............................................................7.3
CONTENTS

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THIS PAGE INTENTIONALLY BLANK

Page (VII)
VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
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Page (VII)
2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579
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WARNINGS AND CAUTIONS
WARNING - HAZARDOUS ENVIRONMENTS SYMBOL
This product is not specically designed for use in hazardous environments, for example in explosive
atmospheres. If the product is to be used in hazardous environments we recommend that the user
ensures suitable protective measures are taken.
!
WARNING - DANGER OF ELECTRIC SHOCK SYMBOL
This module may contain hazardous voltages. Before removing the module from the rack remove all
supplies and disconnect user I/O signals.
Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O
signals that may be present. Blanking panels are available to order from Pickering in a variety of
slot widths. If the product is not used in this manner for example by using an extender card then
additional care must be taken to avoid contact with exposed signals.
Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.
This module must not be used for the switching of Mains Circuits. For the switching of voltages up
to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must
be fully isolated from the Mains Circuit and the safety earth.
The host chassis must be correctly installed and be connected to mains or factory safety ground,
please refer to your chassis installation manual.
Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT
For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage
Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved
by a transformer in which the primary windings are separated from the secondary windings by
reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.
CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL
Certain semiconductor devices used in this equipment are liable to damage due to static voltage.
Observe the following precautions when handling these devices in their unterminated state, or
sub-assemblies containing these devices:
1. Persons removing sub-assemblies from equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed tips and
isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in
anti-static bags.
PXI Switching
Module
Device
Under Test
Power
Supply
Power
Supply
Host Chassis
Secondary Circuit
Mains
Circuit
Mains
Circuit
Mains/Factory
Safety Ground

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579
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CAUTION - PRODUCT DOCUMENTATION SYMBOL
Suitably qualied & trained users should ensure that the accompanying documentation is fully read
and understood before attempting to install or operate the product.
!
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O
signals (refer to the Maintenance Section).
• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or
the combined weight of the modules & chassis.
• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the
chassis and the user I/O signals.
• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.
• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on
the front of the unit.

Page 1.1
VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
pickering SECTION 1 - TECHNICAL SPECIFICATION
SECTION 1 - TECHNICAL SPECIFICATION
pickeringtest.com
PXI Very High Density Versatile 2-Pole MUX 40-613
ISSUE 12.1 SEP 2019
Supported by eBIRST
eBIRST switching system test tools simplify fault-nding by quickly
testing the system and graphically identifying the faulty relay.
For more information go to: pickeringtest.com/ebirst
• Versatile Multiplexer - for Now & The Future
• Flexible Software Configured Architecture Can be
Set To Different Configurations As Needs Change
• 16-Bank 4-Channel 2-Pole Multiplexers With
Inter-bank Connection Switching
• Many Different Configurations up to a Single
64-Channel 2-Pole Multiplexer, Including Mixed
Channel Count & Custom Configurations
• Maximum Current 2A Hot or Cold Switching
• Switch up to 300VDC/250VAC and up to 60W
Max Power
• VISA, IVI & Kernel Drivers Supplied for Windows
• Supported by PXI or LXI Chassis
• Supported by
eBIRST ™
• 3 Year Warranty
Com 1
Com 2
Com 3
Com 4
Com 5
Com 6
Com 7
Com 8
Com 9
Com 10
Com 11
Com 12
Com 13
Com 14
Com 15
Com 16
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
4:1 MUX
1
64
ALL PATHS
ARE 2-POLE
Simplified Diagram for the 40-613-002 Multiplexer
(see overleaf for a more detailed version)
The 40-613 Very High Density Versatile Multiplexer module features
a wide range of software selectable switching congurations. It is
especially useful where a high density MUX array is required that
can adapt to different test congurations for different test targets, or
where a test system may have to be recongured in the future. Typical
applications include signal routing in ATE and data acquisition systems.
The 40-613 uses high quality electro-mechanical relays, connections
are made via a front panel 160-pin DIN41612 connector.
MUX Configurations
The module can be software congured into one of a large number
of different 2-pole multiplexer modes. Inter-bank switching allows
a maximum of 64 channels (refer to schematic diagram). Larger
multiplexers may be constructed by daisy chaining the common signals
from multiple modules.
The 40-613 multiplexer may be operated as a conventional multiplexer
with break-before-make action when a new channel is selected. Also,
multiple channels can be simultaneously selected without restriction.
Typical Congurations
16 Banks, 4 Channels, 2-Pole
8 Banks, 8 Channels, 2-Pole
4 Banks, 16 Channels, 2-Pole
2 Banks, 32 Channels, 2-Pole
1 Bank, 64 Channels, 2-Pole

Page 1.2 VERY HIGH DENSITY VERSATILE 2-POLE MUX MODULE 40-613
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SECTION 1 - TECHNICAL SPECIFICATION
Very High Density Versatile MUX – 40-613
pickeringtest.com
Overview
1.2
1.1
2.2
2.1
3.2
3.1
4.2
4.1
MUX1
MUX2
8.2
5.1
MUX3
12.2
9.1
MUX4
16.2
13.1
MUX5
20.2
17.1
MUX6
24.2
21.1
MUX7
28.2
25.1
MUX16
64.2
61.1
Com 1.1
Com 1.2
Com 2.1
Com 2.2
Com 3.1
Com 3.2
Com 4.1
Com 4.2
Com 5.1
Com 5.2
Com 6.1
Com 6.2
Com 7.1
Com 7.2
Com 16.1
Com 16.2
Inter-bank Connection Switches
Detailed Switching Diagram for the 40-613-002 Very High Density
16 Bank, 4 Channel, 2-Pole Versatile Multiplexer