Pico Macom MPC12 User manual

Installation and
Operation Manual
MPC12
12-Slot Universal Mini-Mod Chassis and Power Supply
Operation
Manual
Rev. 06/03
Ph: 800-421-6511 www.picomacom.com

MPC12
2
Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
The lightning flash with arrowhead symbol, within an
equilateral triangle, is intended to alert the user to the
presence of un-insulated “dangerous voltage” within the
product’s enclosure that may be of sufficient magnitude
to constitute a risk of electric shock to persons.
The exclamation point within an equilateral triangle is
intended to alert the user to the presence of important
operating and maintenance (servicing) instructions in
the literature accompanying the appliance.
Product Inspection
Inspect the equipment for shipping damage. Should any damage be discovered, immediately file a claim with the carrier.
Important Safety Instructions
To insure proper installation and operation, take a moment to read this guide before proceeding with the installation. If you have any questions
or comments about the MPC12 12-Slot Universal Mini-Mod Chassis and Power Supply, please contact your dealer or have him contact the
PICO MACOM Service Center at these phone numbers: 800-421-6511, 818-493-4300.
1.Read Instructions: All safety and operating instructions should
be read before the appliance is operated.
2. Retain Instructions: The safety and operating instructions
should be retained for future reference.
3. Heed Warnings: All warnings on the appliance should be
adhered to.
4. Follow Instructions: All operating and user instructions should
be followed.
5. Cleaning: Unplug this appliance from the wall outlet before clean-
ing. Use a damp cloth for cleaning. Do not use liquid cleaners or
aerosol cleansers.
6. Do Not Use Attachments: Use of attachments not recommend-
ed by the manufacturer may cause hazards.
7. Water and Moisture: Do not use this product near water—for
example, near a bathtub, washbowl, kitchen sink, laundry tub, in a wet
basement, or near a swimming pool—and the like.
8.Accessories: Do not place this product on an unstable cart,
stand, tripod, bracket, or table. The product may fall, causing serious
injury to a child or adult, and serious damage to the appliance.
9. Ventilation: This video product should never be placed near or
over a radiator or heat register. This video product should not be
placed in a built-in installation such as a bookcase or rack unless
proper ventilation is provided or the manufacturer’s instructions have
been adhered to. Any slots or opening in the cabinet are provided for
ventilation. To ensure reliable operation of the video product and to
protect it from overheating, these openings must not be blocked or
covered. Openings should never be blocked by placing the product on
a bed, sofa, rug, or other similar surface.
10. Grounding or Polarization: This video product is equipped with
either a three prong plug for 110 VAC use or a two prong flat blade
220 volt type plug. Each type is to be inserted into only the type of
receptacle for which they specifically designed. Do not cut off the
round grounding pin in order to be able to fit into a two prong recep-
tacle as this could cause injury and will void the warranty.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE
TO RAIN OR MOISTURE. DO NOT OPEN THE CABINET.
REFER SERVICING TO QUALIFIED PERSONNEL ONLY.
CAUTION: TO PREVENT ELECTRIC SHOCK DO NOT USE THIS (POLARIZED) PLUG WITH AN EXTENSION
CORD RECEPTACLE OR OTHER OUTLET UNLESS THE BLADES CAN BE FULLY INSERTED
TO PREVENT BLADE EXPOSURE.
ATTENCION: POUR PREVENIR LES CHOCS ELECTRIQUES, NE PAS UTILISER CETTE FICHE POLARISEE AVEC
UN PROLONGATEUR, UNE PRISE DE COURANT OU UNE AUTRE SORTIE DE COURANT, SAUF SI
LES LAMES PEUVENT ETRE INSEREES A FOND SANS EN LAISSER AUCUNE PARTIE A DECOUVERT.
Safeguards

MPC12
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Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
Safeguards
11. Power Sources: This product should be operated only from the
type of power source indicated on the marking label. If you are not
sure of the type of power supplied to your home, consult your appli-
ance dealer or local power company.
12. Power-cord Protection: Power-supply cords should be routed
so they are not likely to be walked on or pinched by items placed upon
or against them. Pay particular attention to cords and plugs, conven-
ience receptacles, and the point where they exit from the appliance.
13. Lightning: For added protection for this product during a lightning
storm, or when it is left unattended or unused for long periods of time,
the unit should be disconnected from power source.
14. Power Lines: An outside antenna system should not be located
in the vicinity of overhead power lines, other electric light or power cir-
cuits, where it can fall into such power lines or circuits. When installing
an outside antenna system, extreme care should be taken to keep
from touching such power lines or circuits as contact with them may
be fatal.
15. Overloading: Do not overload wall outlets and extension cords as
this can result in risk of fire or electric shock.
16. Object and Liquid Entry: Never push objects of any kind into this
product through openings as they may touch dangerous voltage
points or short-out parts that could result in a fire or electric shock.
Never spill liquid of any kind on the product.
17. Servicing: Do not attempt to service this product yourself as
opening or removing covers may expose you to dangerous voltage or
other hazards. Refer all servicing to qualified service personnel.
18. Damage Requiring Service: Unplug this product from the wall
outlet and refer servicing to qualified service personnel under the fol-
lowing conditions:
a. When the power-supply cord or plug is damaged.
b. If liquid has been spilled, or objects have fallen into the product.
c. If the product has been exposed to rain or water.
d. If the product does not operate normally by following the oper-
ating instruction. Adjust only those controls that are covered by
the operating instructions. An improper adjustment may result in
damage and will often require extensive work by a qualified tech-
nician to restore the product to its normal operation.
e. If the product has been dropped or the cabinet has been
damaged.
f. When the product exhibits a distinct change in performance—
this indicates a need for service.
19. Replacement Parts: When replacement parts are required, be
sure the service technician has used replacement parts specified by
the manufacturer or have the same characteristics as the original
parts. Unauthorized substitutes may result in fire, electric shock or
other hazards.
20. Safety Check: Upon completion of any service or repairs to this
product, ask the service technician to perform safety checks to deter-
mine that the product is in proper operating conditions.
21. Outdoor Antenna Grounding: Before attempting to install this
product, be sure the antenna or cable system is grounded so as to
provide some protection against voltage surges and built-up static
charges.
a. Use No.10 AWG (5.3mm) copper, No.8 AWG (8.4mm) alu-
minum, No.7 AWG (10mm) copper-clad steel or bronze wire or
larger, as ground wire.
b. Secure antenna lead-in and ground wires to house with stand-
off insulators spaced from 4 feet (1.22m) to 6 feet (1.83m) apart.
c. Mount antenna discharge unit as close as possible to where
lead-in enters house.
d. A driven rod may be used as the grounding electrode where
other types of electrode systems do not exist. Refer to the
National Electrical Code, ANSI/NFPA 70-1984 for information.
e. Use jumper wire not smaller than No.6 AWG (13.3mm) copper
or equivalent, when a separate antenna grounding electrode is
used.
NOTE TO THE CATV SYSTEM INSTALLER
THIS REMINDER IS PROVIDED TO CALL THE CATV SYSTEM
INSTALLER’S ATTENTION TO ARTICLE 820-22 OF THE NEC
THAT PROVIDES GUIDELINES FOR PROPER GROUNDING
AND, IN PARTICULAR, SPECIFIES THAT THE CABLE
GROUND SHALL BE CONNECTED TO THE GROUNDING
SYSTEM OF THE BUILDING, AS CLOSE TO THE POINT OF
CABLE ENTRY AS PRACTICAL.

MPC12
Descriptions
12-Slot Universal Mini-Mod Chassis and Power Supply
4
Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
Universal and fully compatible with
Pico Macom SAW filtered plug-in
modulators, demodulators, and
power supply modules, and those
of most other manufacturers
Precision engineered chassis
enables smooth insertion or
removal of modules along slide
guides
Channel modules are plugged indi-
vidually for ease of installation and
removal
Dedicated home-run individual
power connections facilitate
removal of modules without dis-
abling the system
Front panel Power LED display pro-
vides quick and easy system moni-
toring and
troubleshooting reference
Current overload protection pre-
vents damage to system and
ensures prolonged power supply
life
High capacity fully regulated power
supply provides the most efficient
performance ensures reliability and
system performance over a wide
range of environmental conditions
High efficiency power supply (over
70%) equipped with cooling fan
minimizes power consumption and
maximizes heat dissipation
Internal fusing circuitry provides
precise voltage regulation thereby
preventing component damage
The MPC12 is Pico Macom’s 2RU (31/2˝ high) compact 19˝ rack-mountable
chassis with fan-cooled heavy-duty power supply. The integrated power supply
(4-module wide) is a 70-Watt capacity module specifically designed for mini-
modulator applications requiring a highly reliable DC input supply.
Sophisticated packaging and filtering techniques are used to minimize the
need for overall system filtering. The MPC12 power supply employs high effi-
ciency current overload technology and a whisper quiet cooling fan to reduce
heat transfer within the chassis providing cooler overall operation and ensuring
improved long term reliability.
Capable of housing up to 12 mini-modules, the MPC12 chassis is precision
engineered to provide smooth insertion and removal of modules within the pro-
vided slide guides. The unit employs a universal wire-harness configuration
that can accommodate mini modules from Pico Macom, including agile modula-
tors and demodulators, and those from many other manufacturers in a mix-
and-match fashion. Installation is easy. Just slide the modulator or demodulator
into the racking system and plug in the supplied power supply cable and con-
nector. Precise and automated manufacturing and value engineering ensure
unmatched quality, timely delivery and very competitive cost. Custom assem-
bled and fully tested multi-channel systems are also available from Pico
Macom with the combination of fixed channel and/or agile mini-modulators and
demodulators to meet your requirements. Pico Macom backs up this product
with its industry leading 5-year limited warranty.
MPC12
12-Slot Universal Mini-Mod Chassis and Power Supply

MPC12
Specifications
5
Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
12-Slot Universal Mini-Mod Chassis and Power Supply
Front View
Rear View
Input Voltage Range: 90 to 260 VAC
Input Frequency: 47-63 Hz
Output Specifications: V1 5 VDC/4 A
V2 12 VDC/3.5 A
V3 30 VDC/.27 A
Efficiency: >70% typical
Input Inrush Current: <30 A @ 115 VAC @ 25°C
Line Protection: PCB AC line fuse
DC Output Ripple: Within 1% (Vpp) at maximum
load @ 25°C @ PS output
terminal
Line/Load Regulation: ±1%
Minimum Load: 10% of full rated load
Operating Temperature: 0° to 60°C
Storage Temperature: -40° to 85°C
Overcurrent Protection: No damage to outputs when
shorted to ground
Power Supply
MPC12 12-Mini-Mod Chassis and Power Supply
MPC-PSF Power Supply Module with Wire
Harness for MPC12
MPC12C Universal Chassis (chassis only)
MPC-BP Blank Cover Plate
Ordering Information
Connectors Input (on back plane): IEC 320 inlet connector
Dimensions: 19˝(L) x 71/2˝(D) x 31/2˝(H)
Weight: 7.8 lbs. (Chassis and
Power Supply)
Chassis
Input (on back plane): IEC 320 inlet connector
Output (on back plane/
each connector): 12 Pin: Pins 1,5,9 - 5 VDC
Pins 2,6,10 - 12 VDC
Pins 3,7,11 - Ground
Pins 4,8,12 - 30 VDC
4 Pin: Pins 1 - 5 VDC
Pins 2 - 12 VDC
Pins 3 - Ground
Pins 4 - 30 VDC
Connectors

MPC12
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Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
Operation and Controls
Front Panel
1. AC Power Cable:
The three prong type power plug connects to a 120 VAC, 60 Hz elec-
trical output.
2. Power Cables:
Easily removable cables provide DC voltage from MPC-PSF12/16
power supply to the MPC12 modules. "Home-run" configuration allows
removal of modules without disabling entire system.
Back Panel
1
3
1. Top slide guide:
This channel accepts the top edge of equipment modules.
2. Power LED:
This LED will illuminate when proper AC voltage is provided to power sup-
ply module.
3. MPC-PSF 12/16 Power Supply:
Switching power supply provides +12Vdc and +5 Vdc to the equip-
ment modules. MPC-PSF 12/16 power supply input will operate from 90
to 260Vac.
4. Bottom slide guide:
This channel accepts the bottom edge of.
12 3
4
2

MPC12
7
Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
Installation Procedure
Signal Combining Methods
The PHC-12G twelve-channel passive headend combiner consists of two
rows of directional couplers combined by a hybrid splitter. The directional
coupler combining provides high isolation (40 dB) between the inputs.
Normally, the odd channels are combined on one row while even channels
are combined on the other row of directional couplers. The combiner loss
is 18dB per channel. The combiner output is then fed into a CA-30RK1000
distribution amp.
The CHC-16U/860 sixteen-channel active headend combiner provides
both signal combining and post amplification of the headend signals. Up
to 16 channels may be combined using the CHC-16U/860.The combiner
gain is adjustable 10 to 15 dB per channel.
The final method of combining signals uses three hybrid splitters per head-
end rack. The odd channels are combined in one splitter, the even-chan-
nels in another splitter and the two splitters are combined to a single out-
put with a third splitter. Each rack is then combined with a final splitter prior
to the CA-30RK1000 post amplifier.
Installation
It is recommended that assistance be available to safely install equipment in
equipment racks.
1.Install chassis in equipment rack (equipment rack sold separately) by
supporting the bottom and rear of MPC12 at the desired elevation in
rack.
2. Line up the mounting holes of chassis with the tapped equipment
rack holes.
3. Insert the provided screws through the mounting holes at the
extreme left and right of faceplate and thread into the tapped equip-
ment rack holes.
4. Fasten the bottom screws first, then fasten top screws. (tighten securely).
5. Insert equipment modules into chassis by aligning the top and bot-
tom edge of the module with the slide guide channels.
6. Push each module firmly into chassis until module is firmly seated.
7. Connect modules as described in the manual associated with module.
8. Starting with the module furthest from power supply, connect all mod-
ule power connections.
9. Connect power cord to outlet supplying line power to the power supply.
Module Replacement
1. Power Supply:
a.Disconnect the power cord from the power supply
b.Disconnect the 12 PIN molex connectors from power supply.
c.Remove power supply by sliding the unit out the front of the chassis.
d.Insert replacement power supply into chassis.
e.Connect the 12 pin molex connectors to the power supply.
f.Reinsert the power cord into power supply
2. Modules:
a.Disconnect the power cord from power supply
b.Disconnect the 3 pin molex connector from module.
c.Disconnect the audio, video, and RF connectors from back of module.
d.Remove module by sliding the unit out the front of the chassis.
e.Insert replacement module into chassis.
f.Reconnect the 3 pin molex connector and audio, video, and RF con-
nectors to the rear of module.
g.Reinsert the power cord into power supply

MPC12
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Rev. 06/03
Ph: 800-421-6511 www.picomacom.com
Warranty
Limited Warranty
Pico Macom warrants to the original purchaser that all of its new products are of sound design, quality materials and workmanship at the time of manufacture
and will be free from related defects for one year from the original purchase date. Pico Macom will repair or, at its discretion, replace without cost to the original
purchaser, the product which, upon inspection by Pico Macom, appears to be defective or not conforming to factory specifications. Pico Macom will cover the cost
of parts, labor, and return freight from factory.
Five-Year Limited Warranty
Most products designated as “Headend Electronics” are further covered by an extended 4-year period beyond the expiration of the original 1-year warranty, for a full
5-year period. Qualified equipment requiring factory repair during the extended 4-year period is covered under our re-certification program. Re-certification fees
under this program shall not to exceed 20% of the product’s List Price and whenever possible, Pico Macom will attempt to upgrade performance to the latest
improved specification.
Warranty Limitations
This warranty excludes coverage of damage or inoperability resulting from (1) use or installation other than in strict accordance with Pico Macom’s written instruc-
tions, (2) disassembly or repair by someone other than Pico Macom or a Pico Macom authorized repair center, (3) misuse, misapplication or abuse, (4) alteration,
(5) lack of reasonable care or (6) wind, ice, snow, rain, lightning, power surges, or any other weather conditions or acts of God. Pico Macom’s warranty with respect
to third-party proprietary sub-assembly modules and/or private-label products are limited to the duration and terms of third-party vendors’ warranty. Pico Macom
shall in no event and under no circumstances be liable or responsible for any consequential, indirect, incidental, punitive, direct or special damages based upon
breach of warranty, breach of contract, negligence, strict tort liability or otherwise or any other legal theory, arising directly or indirectly from the sale, use, installa-
tion or failure of any product acquired by buyer from Pico Macom. This limited warranty extends to the original purchaser. Pico Macom reserves the right to modify
or discontinue this warranty at Pico Macom’s sole discretion without notification. No other warrantees are expressed or implied.
Uptime Loaner Program
Our Uptime loaner program is designed to provide domestic users of our headend products and commercial systems the best possible support and service. This
program is established to minimize downtime resulting from equipment failure in critical service situations. We offer this program free-of-charge (excluding freight)
to qualified purchasers within the warranty period. The program provides a free equipment loan of like qualified equipment enabling seamless operation for the time
required to repair and return the unit.
The process is simple. Call our Customer Service desk requesting a return-merchandise-authorization (RMA) number for the failed equipment and ask for a loaner
unit. We will issue an invoice for the List Price of the loaner unit plus shipping costs. When you receive the loaner unit, pack the failed unit in the loaner unit’s box
and ship it freight prepaid to Pico Macom for repair. When you receive the repaired unit, a new RMA number will be provided in the box. Carefully pack the loaner
unit and affix the new RMA number on the box and ship it back to us for full credit excluding shipping costs.
To qualify for the program, you must have current open-terms with us and in good standing. We must receive your failed unit within one week after the loaner unit
is shipped to you, and must likewise receive the loaner unit within one week after the repaired unit is shipped back to you. Daily rental fees not to exceed 10% of
the equipment’s List Price will apply beyond one week after the loaner or repaired unit are shipped to you. Other limitations may apply, so please call us for addi-
tional information on qualifying equipment and procedures. Pico Macom reserves the right to modify or discontinue the Uptime Loaner Program at any time, and at
its sole discretion.
Damage or Shortage Claims
Our shipping staff carefully packs and ships your orders in compliance with common carriers’ requirements. Please make note of any obvious damage or shortage
on the freight bill or carrier’s receipt next to your signature. The carrier’s agent must too sign acknowledging the loss. Failure to do so may result in the carrier’s
refusal to honor the claim. Please open your order immediately upon receipt to check for concealed damage and compare the packing list to the items shipped. If
damaged, keep the original shipping cartons for possible inspection by the carrier. You must report claims for loss or damage within 3 days of delivery, while claims
for erroneous charges or price corrections must be presented within 30 days of invoice date.
Returning Shipped Items
To return any shipped items, including those shipped for warranty repairs or credit, call our Customer Service desk to request a Return Merchandise Authorization
(RMA) number. Please reference the original invoice number and purchase date, and product serial number (if any). Be certain to mark the RMA number on the
package boldly and legibly. Unless we specify a different carrier, please ship your returned items to us via UPS freight prepaid and fully insured. If returned for
credit, we will promptly process your request upon receipt of your return order.
Our Return Policy: Your Satisfaction Guaranteed
Our goal is your complete satisfaction. If for any reason, our products were not quite what you anticipated, simply call your customer service rep and
we will be happy to assist you in replacing or returning the order. You may return current, non-discontinued items for full credit for up to 30 days from
invoice date. Our requirements are simple: Excepting defective items, the products must be returned in their original packaging and in re-salable
condition. Restocking fees may otherwise apply beyond this period or if products are not returned in their original condition. Please contact your
customer service rep for more information.