PICOTE MINI MILLER 8/16 Use and care manual

MINI CLEANER
MINI MILLER 8/16 | MINI MILLER +C 8/16
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
MINI MILLER
OPERATION & SAFETY MANUAL
MINI MILLER 8/16 | MINI MILLER +C 8/16

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TABLE OF CONTENTS
To watch praccal demonstraon videos, take a course, or to download an electronic copy of these Instrucons, please visit www.picoteinstute.com.
Please note that videos and courses are not intended as a replacement or alternave to this operang and safety manual, but only as an addional learning tool.
TOPIC PAGE
Safety Informaon 3
Environment, Transport, Storage & Disposal 5
General Informaon 6
Technical Data 7
Intended Use 7
Available Tooling 7
Voltage & Power Supply 8
Safety Features 8
Noise Levels, Vibraons & Emissions 9
CE Declaraon of Conformity 10
Operang Instrucons 11
Starng & Using the Machine 11
Aaching Tools, Tightening Set Screws & Sleeve Bearings in DN50/2” bends 12
Rotaon Speed Dial 13
Maintenance Programme & Warranty Periods 14
Maintenance 15
Replacing Carbon Brushes 15
Replacing Safety Clutch 18
Inspecng Sha for Damage 19
Servicing Flexible Sha 20
Changing Flexible Sha 20
Sha Extensions 20
Accessories & Spare Parts 21
Praccal Tips & Safety Advice 22
Picote MINI MILLER +C 8/17 24
+C Camera Kit Instrucons 25
+C Camera Funcon Guide 26
+C Technical Data 27
+C Spare Parts 28
Troubleshoong Flowchart 29
Warranty Policy & Procedure 30

Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment including suitable protecve clothing, footwear, plus:
Suitable eye protecon to protect against sewage, chemicals or dust from irritang
eyes.
Suitable ear protecon to protect against hearing loss.
Suitable heat and cut-resistant gloves to help prevent any hand injuries. Any open
injuries or skin irritaons should always be covered to avoid contact with sewage,
chemicals or dust.
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which
could cause occupaonal asthma or dermas.
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SAFETY INFORMATION
This secon contains important safety informaon. Failure
to comply could result in serious injury.
Safety Symbols
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury or death by electrocuon, follow instrucons.
Danger risk of serious injury, follow instrucons.
Danger risk of serious injury from rotang parts, follow instrucons.
Danger risk of serious injury from hot parts, follow instrucons.
Danger do not touch. Risk of injury, follow instrucons.

1. Always wear eye and ear protecon as well as heat and cut-
resistant gloves.
Other personal protecve equipment, such as dust mask, gloves and
overalls should be worn when necessary. Dust produced when working
can be dangerous to your health, inammable or explosive. Always wear appropriate personal protecve
equipment.
2. Make sure the pipe has been opened and venlated to prevent any gases accumulang.
3. Always ensure that the machine is fully turned o and unplugged before inspecon, maintenance, or installing any
accessories to the machine. Always follow the instrucons in the manufacturer’s manual.
4. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts
immediately. It is especially important to check the end of the sha for any signs of wear and tear, and repeat the
process for the outer casing.
5. When in use, it is very important that the machine is stable and on an even surface at all mes.
6. Never leave the machine running unaended. Always hold the cable when operang the machine.
7. Do not touch the Cuer or Grinding Chains immediately aer use, they may be hot and could burn your skin.
8. If the working environment is extremely hot and humid, or badly polluted by conducve dust, use a GFCI-enabled
power outlet to ensure the safety of the operator.
9. Make sure that the job locaon is well venlated before grinding or drilling. Always use a vacuum extracon
system in the pipe to remove dust. The operator must wear a dust mask when using dry grinding to clean pipes.
10. Ensure that the venlaon openings are kept clear when working in dusty condions. If it should become neces-
sary to clear dust, rst unplug the machine. Avoid damaging internal parts.
11. Do not use the machine on any pipes containing asbestos bres.
12. Never touch rotang parts. Do not stand on the machine.
13. Only use this machine with the accessories and spare parts oered by the Picote Soluons. Accessories and spare
parts should only be used in the manner intended and as described by Picote Soluons.
14. Only operate the foot pedal or OPC as instructed. Never place anything on it in place of a foot.
15. Do not extend the sha by more than one extension. Use only Picote Soluons sha extension and connector.
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Always read all safety warnings and instrucons. Failure to follow warnings and instrucons may result in electric
shock, re and/or serious injury.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
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GENERAL MACHINE SAFETY INFORMATION

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TRANSPORT
The Mini Miller or Mini Miller +C should be transported in a car or other vehicle and laid down and secured with ratchet
straps to prevent any sudden movements or accidents caused by hard braking or accident.
Never transport the machine with tool aached to the sha. Always retract the camera back to it’s housing during
transport. If using a pick-up or trailer to transport Picote Millers always suitable cover the unit to protect it from the
elements
STORAGE
It is recommended that Picote Millers be stored indoors to protect them from rain and sunlight, and also in a constant
ambient temperature. The best way to store the machines is using the same box that the machine has been shipped in.
If the Mini Miller or Mini Miller +C has been stored in an environment colder than +10 oC or 50 oF , the machine should
be stood at room temperature for 24 hours before use.
If the Mini Miller or Mini Miller +C has been stored for long periods of me (over 2-3 months), it should be checked and
tested according to the maintenance programme before use.
Charge the DVR baery fully before storing for long periods. Do not leave the DVR unit unaended while it is charging.
DISPOSAL
Mini Miller motor, control box, electric wires, axle package including slip ring, camera monitoring box, power supply
and camera head can be disposed in Europe at Waste Electrical and Electronic Equipment (WEEE) collecon points.
The Miller frame, reel, exible sha, camera cable reel and name plate can be recycled in metal waste collecon points.
Outer casing of the sha and the camera plasc supports can be disposed of as plasc waste.
Always follow local waste handling rules and regulaons.
The +C camera monitoring box includes a Li-ion baery.
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -10 oC to 50 oC (14 oF to 122 oF) frost and condensaon free
Storage Ambient Temperature Range: -20 oC to 60 oC (-4 oF to 140 oF) frost and condensaon free
Maximum Altude: 2000m or 6500 . Derate above 1000m or 3280: 1% / 100m or
328
Maximum Humidity: 95% non-condensing
Camera Maximum Humidity: 90% non-condensing
This secon contains important safety informaon. Failure to comply could result in serious injury or death
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ENVIRONMENT, TRANSPORT, STORAGE & DISPOSAL

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GENERAL INFORMATION
When in use always lay the machine down horizontally on the oor. When not in use
some non-hazardous Picote Flexible Sha Lubricant might leak from the hand guard.
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Size
(mm/inches)
Range
(m/)
Drain Diameter
(mm/inches)
Rotang
Speed
(rpm)
Output
(W)
Weight
(kg/lbs)
Sha
(mm/
Power
Source
740x519x404
29”x20”x16”
16 / 50 DN50-DN100 / 2”-4”
DN50-DN150 / 2”-6” for
cleaning pipes
500-2900 110V:1100
230V:1200
27 / 608 / 1/3” Electric
Motor
INTENDED USE
This machine is intended for the following uses;
1. Cleaning and unblocking pipes, drains and sewers by grinding.
2. Descaling pipes.
3. Opening lateral connecons.
4. Internal pipe coang using the Picote Brush Coang™ System and the Mini Coang Pump.
Always follow the Picote Soluons instrucons when installing and using the machine with accessories.
AVAILABLE TOOLING
Original Chains Cyclone Chains 3D Chains
Smart Cuer™Nylon Cleaning / Coang Brush Mini Sweeper
Special Drill Head Wire Brush Twister Mini
Tiger Bore Tiger Drill Chains
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TECHNICAL DATA
Please check Picote Soluons Quick Guides and Tool Manuals for more detailed informaon:
www.picoteinstute.com
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SAFETY FEATURES
The machine is equipped with an Emergency Switch O Buon. The power supply to the motor is cut o
when the Emergency Switch O Buon is pushed. Always make sure the Emergency Switch O Buon is
pressed or completely unplug the machine when the machine accessories (e.g. Cuer or Grinding Chains)
are not inside a pipe. Always unplug the machine from the power source when performing any
maintenance or repairs to the machine.
The machine is operated by foot pedal (Operator Presence Control or ‘OPC’). When the control is not
held down, the machine stops. Never place any kind of object on the pedal in place of a foot (such as a
brick).
Power plugs
For safety purposes, use only grounded outlets. If the plug does not t securely or match the outlet, do not force it
— contact an electrician to determine required power supply. Never alter the plug in any way. Use the plug with an
extension cord only if it can be fully inserted into the receptacle. Use the Mini Miller with a heavy duty extension
cord only.
If a power generator is used as power source, ensure that the power rang is sucient.
EU Schuko 230V 16A. Power cable lead minimum thickness 1.5mm2 .
The Mini Miller is equipped with a 15 amp (125V) NEMA 5-15 plug. Power cable lead minimum
thickness 2,5mm2 / 14 AWG. The Mini Miller must be supplied with sucient power and proper
current rang. A minimum of 15 amps are needed to operate it safely and eciently. When used
with an extension cord, the plug must be a 3 prong, 15amp (125V). If a power generator is used,
a minimum 3 kW required. Adapters may be necessary for generator connecons. Contact your
reseller or Picote technical support for more informaon.
Mini Millers in these regions have special plugs.
Australia: CEE 16A 230V colour blue. Power cable minimum lead thickness 2.5mm2.
UK: UK Plug BSEN 60309 16A 110V colour yellow. Power cable lead minimum thickness 2,5mm2.
Mini Miller requires a transformer to comply with the site power regulaons and safe usage in
UK.
NOTE: If working with a generator always use the 110 V transformer. Do not plug directly in to
the generator.
Ensure that the supply voltage is correct. The voltage of the power source must match the value given on the
nameplate of the machine within the tolerances of ±10 %. Machines with a 230V plate can be used in 220V mains
and 110V machines in the 120V grid.
The machine has been double sealed according to European standards. The power source has to be grounded.
Camera power supply can operate with Input: 110VAC ~ 240 VAC, Output:12V DC 1200mA . The DVR unit has in-built
5200 mAh Li-ion baery (7.4 V).
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VOLTAGE & POWER SUPPLY
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220-230V:
AUSTRALIA/UK:
110-125V:

The typical A-weighted noise level determined according to EN60745:
Sound pressure level (LpA): 90 dB (A)
Sound power level (LWA): 103 dB (A)
WEAR EAR PROTECTION
Emissions during actual use of the machine can dier from declared values depending on the ways that the
machine is used. Safety measures to protect the operator should be determined by actual condions, taking into
account all aspects of the operang cycle (such as when the machine is switched o and when it is running idle).
Due to connuing product development, the specicaons herein are subject to change without noce.
8
This secon contains important safety informaon. Failure to comply could result in serious injury or loss
of hearing.
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Hand vibraon levels depend on the distance from the tool head to the user and working condions. he vibraon
levels below have been measured during normal lining acvies at Picote worksites in Finland. Vibraon has
been determined according to ISO-5349 and EU-direcve 2002/44/EG. The table below details the safe daily ex-
posure me for the user depending on tool used.
Safe daily exposure me for user:
Exposure Acon Value (EAV) 2,5 m/s2
Exposure Limit Value (ELV) 5,0 m/s2
VIBRATION
Tooling Working Distance
m/
EAV ELV
Mini Twister DN50 / 2” 2m / 6.6 10h 14min Over 24h
Mini Twister DN50 / 2” 10m / 32.8 Over 24h Over 24h
Original Cleaning Chain
DN50 / 2”
0-2m / 0-6.6 9h 42min Over 24h
Original Cleaning Chain
DN50 / 2”
0-15m / 0-49.2 16h 42min Over 24h
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NOISE LEVELS, VIBRATIONS & EMISSIONS
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We Picote Soluons Oy Ltd as the responsible manufacturer, declare that the following Picote Soluons Oy Ltd
drain cleaning machine:
Mini Miller
Model No: 8/16
and
Mini Miller +C
Model No: 8/16
are of series producon and
Conform to the following EU Direcve:
2006/42/EY
And is manufactured in accordance with the following standards or standardised documents:
EN62841-1
EN62841-13
ISO-5349-1:2001
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Pienteollisuuse 24
06450 Porvoo, Finland
31st July 2020
8
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Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Pienteollisuuse 24, 06450 Porvoo, Finland
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CE DECLARATION OF CONFORMITY

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STARTING & USING THE MACHINE
Before operaon:
• Before installing Picote tools, always make sure that the machine is fully turned
o and unplugged.
• Always round o the sharp edges of the sha to avoid cuts and to make it easier
to insert the sha into the tool or for a leader to be used.
• Check that there is the correct length of exible sha (without its plasc casing) at the end of the exible sha
and that all screws have been loosened so that the sha can be easily inserted inside the tool. Posion the sha
inside the tool, as far as it will go, and ghten the screws. Consult accessory manuals (cuers & grinding chains)
for detailed informaon.
While in operaon:
• Always lay the machine down horizontally on the oor. During drilling, grinding and cung processes, always use
a separate vacuum extracon system or run water in the drain to remove dust.
This secon contains important safety informaon. Failure to comply could result in serious injury.
1. The machine has an operator presence control or ‘OPC’. When the control is not held down, the machine
stops. The machine can also be stopped by pushing the Emergency Stop Buon down, rotang the power
gear to “O” or unplugging the machine.
2. Check the rotaonal speed of the sha before powering up. The The rotaonal speed control is located on
the motor. The rotaonal speed can be set at speed levels from 1 to 6.
3. Place the tool inside the pipe.
4. Turn on the power switch.
5. Release the Red Emergency Switch O Buon.
6. The machine starts when the OPC foot pedal is pressed down. Always hold the exible sha with both
hands rmly while operang the machine.
7. Rotang the tool slowly makes it easier to move the tool forward inside the pipe.
8. The lifespan of the sha outer casing can be prolonged by using a Sleeve Bearing designed for the outer
casing.
There is a mechanical safety clutch installed in the Mini Miller. If the machine is overloaded the safety clutch
separates the sha from the motor. The user will hear a loud noise when this happens. Release the foot pedal,
pull the sha back a lile bit and connue working. If the safety clutch is released constantly the silicone spring
inside of it may have worn down. Brief changing instrucons can be found in this manual pages 17-18.
Avoid overloading the motor.
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OPERATING INSTRUCTIONS

12
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OPERATING INSTRUCTIONS
13
TIGHTENING THE SET SCREWS
When you add a tool always ghten the screws
starng from the screw furthest away from the
end of the exible sha (where applicable).
ATTACHING TOOLS
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SLEEVE BEARING IN DN50 / 2” BENDS
Depending on the type of bend you
may not be able to easily navigate a
DN50 / 2” bend unless you rst re-
move the Sleeve Bearing. This is usu-
ally the case for ght bends (see ex-
amples to the right).

10
Opmal rotaon speed of the Mini Miller is dependent on work load. Minimum rotaon speed is normally best
when moving the tool around ght bends. When beginning to work, adjust the speed up to the level which seems
to work the best.
The speed dial can be found on the motor itself (see below image). Set the speed by rotang the buon. Check
the corresponding rotaon speed from table below.
This secon contains important safety informaon. Failure to comply could result in serious injury.
Rotaon
Speed Speed dial
3200 X
2700 X
2100 X
1500 X
900 X
600 X
123456
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ROTATION SPEED DIAL
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13

13
Service Period 3 months 6 months 1 year
A
B
C
AMilling machine & spare parts, except:
BElectric motors
CService Centre repair work
WARRANTY PERIODS
Picote Soluons grants limited warranty for certain machines, equipment & components. Read more detailed
informaon on page 29 (Picote Warranty Policy and Procedure).
Months
Maintenance task 3612 24
Change motor carbon brushes IR
Tightness of motor xing II
Alignment of motor II
Condion of frame II
Condion of wheels & rubber bushes II
Condion of control box II
Condion of electric cables IIII
Condion of electrical connecons IIII
Lubricate Sha PPPP
Operaon of E-Stop IIII
Safety clutch silicone ring IIII
Operaon of safety clutch IIII
I: Inspect, x or replace if needed.
P: Perform, replace if needed.
R: Replace
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MAINTENANCE PROGRAMME & WARRANTY PERIODS
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1. Before performing any maintenance always check that the machine is fully turned o and unplugged.
2. Always inspect the exible sha before each use. If there are potenal weak points, or the sha is damaged,
cut o the damaged length using a band saw or replace the enre sha as needed.
3. For safety and eciency, always keep the machine and its motor, drive unit, venlaon and cooling slots clean.
4. Remove handguard and check that the screws for the sha socket are securely ghtened (weekly).
5. Check that all the bolts and screws on the machine are securely ghtened.
6. It is recommended that the oil in the bevel gear should be changed about every 12 months. Only use regular oil
developed for gearboxes.
REPLACING CARBON BRUSHES
Remove and check carbon brushes regularly and replace when worn down to the limit mark. See page 13 for
maintenance intervals. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should
be replaced at the same me. Use only idencal carbon brushes.
New Mini Millers have a maintenance hole for carbon brush changing. Skip to step 4. For older versions the
complete motor needs to be removed in order to change both of the carbon brushes. Follow the steps shown
below.
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and
secure the brush holder caps.
Step 1. Open Allen Bolts and remove
the hand guard.
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MAINTENANCE
10
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15

Step 2. Open Set Screws and detach the sha from the Safety Clutch.
Step 3. Open the Allen Bolts which aach the motor to the reel.
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MAINTENANCE
15
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Step 4. Open the protecve caps with a screwdriver and replace both of the carbon brushes. Re-
peat the steps in reverse order to reassemble. Tighten the Allen Bolt which aaches the motor to
the reel with torque of 12 Nm. Recommended use of Locte 542.
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MAINTENANCE
10
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17

Step 2. Remove the
Upper Cover and push
the Lower
Cover down.
NOTE: The silicone
ring for the Mini
Miller and Mini Miller
+C is WHITE.
Step 1. Remove the
hand guard and detach
the exible sha from
the Safety Clutch.
Open and remove four
screws from the Safety
Clutch Covers.
REPLACING SAFETY CLUTCH SPRING
Remove and check the silicone spring of the Safety Clutch regularly and replace when worn
down. When safety clutch begins to release constantly the spring should be changed.
The silicone spring can be easily changed even in eld condions.
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MAINTENANCE
17
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Step 4. The correct way to install sha into
the safety clutch is shown below. There
should only be 3mm or 1/8” between the
outer casing and safety clutch. Push the
sha all the way to the end of the safety
clutch. Recommended : use Locte 542.
Step 3. Remove the old Silicone Spring and
replace it with a new one. Be careful not to
drop axles from the heart of the clutch.
Repeat the steps in reverse order.
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MAINTENANCE
10
INSPECTING FLEXIBLE SHAFT FOR DAMAGE
Carefully inspect the exible sha and its casing on a regular
basis to ensure that there are no signs of wear and tear.
Change the exible sha and casing as and when required.
Damaged sha needs to be trimmed back before aaching
tools (see examples to right).
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19

CHANGING THE FLEXIBLE SHAFT
Only use the sha and its special outer casing specied by Picote Soluons. Order the replacement sha from your
reseller. The exible sha is pre-treated with Picote Flexible Sha Lubricant and the casing replaced prior to
shipping.
1. Loosen the bolts holding the hand guard and remove the hand guard.
2. Open bolt which is holding strain relief spring.
3. Loosen the screws in the safety clutch that hold the sha. Pull strain relief spring away from the sha. Pull
the old sha out of the machine.
4. Insert new sha. Before inserng the sha inside the safety clutch, add strain relief spring and ghten it.
Verify that the sha goes all the way to the end. Tighten the screws.
5. Mount the hand guard. Tighten the bolts.
FLEXIBLE SHAFT EXTENSION
SERVICING THE FLEXIBLE SHAFT & ITS OUTER CASING
The exible sha is pre-treated with Picote Flexible Sha Lubricant and the casing replaced prior to shipping.
Always inspect the condion of the sha and its outer casing regularly. Also, inspect at least once a week that
the sha is well aached under the hand guard at the machine end. If the sha appears to have gaps between
the windings from the beginning to the end, the enre sha will need to be replaced.
Lubricant can be added between the exible sha and its outer casing when the sha is aached to the
machine. To add lubricant the sha has to be disconnected from the clutch and removed from the reel. Around 1
-1.5m (3-5) of sha should be removed from the outer casing, with the lubricant applied to the inside of the
casing. No more than 20ml/20g/1oz will be required for the enre sha. Too much lubricant can cause a strain
on the sha. Aer the lubricant has been poured, the free sha end should be pushed through the outer cas-
ing. The sha will push the lubricant evenly inside the outer casing. Connect the sha to the machine and rotate
on a low rotaon speed so that the sha will push excess lubricant to the outside. Use a mat to protect the work
area under the machine to prevent damage to oors.
Keeping the sha well lubricated will prolong its lifespan and decrease the fricon caused by the sha while it
turns round. Lower fricon will decrease the burden caused to the motor.
If preferred, the sha can be taken out of its outer casing for lubricaon.
Appropriate oil to use: Picote Flexible Sha Lubricant (available from your reseller)
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
MAINTENANCE
Flexible shas extensions are available for the Mini Miller and Mini Miller +C in lengths of 10 metres (33).
Do not extend the sha by more than one extension and only use a Picote sha extension and connector.
Before aaching or removing the sha extension always make sure that the machine is fully turned o and
unplugged.
1. Machine as far as possible with the exible sha before ng the extension.
2. Remove the exible sha from the pipe.
3. Push the extension down the pipe and then connect onto the exisng exible sha using a sha connector.
Note: for vercal pipes connect the extension onto the exisng exible sha before pushing the extension down the pipe.
20 Picote Soluons Oy Ltd www.picoteinstute.com