PICOTE SMART MIXER 2.0 Instruction Manual

Operating & Safety Manual
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the Smart
Mixer 2.0 or any of the Picote Coang System range.
For reseller information, please email
[email protected]
or call [phone] for further information.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
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Picote Smart Mixer 2.0 for the Picote
Coating System

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Table of Contents PICOTE SMART MIXER
TOPIC PAGE/S
SAFETY INFORMATION & SYMBOLS 3
PICOTE SMART MIXER 4
GENERAL SAFETY RULES 5
FUNCTIONAL DESCRIPTION 9
TROUBLESHOOTING GUIDE 15
MAINTENANCE 16
ACCESSORIES 17
FACTORY SERVICE CENTER 17
WARRANTY 17
FOR MORE INFORMATION 17
PICOTE MINI COATING PUMP 18
PICOTE MINI MILLER 19
PICOTE MAXI COATING PUMP 20
PICOTE MAXI MILLER 21
ACCESSORIES 23
WARRANTY POLICY & PROCEDURE 24
To watch praccal demonstraon videos, or to download an electronic copy of these Instrucons, please
visit www.picotesoluons.com. Please note that videos are not intended as a replacement or alternave
to this operang and safety manual, but only as an addional learning tool.

3
SAFETY INFORMATION
This secon contains important safety informaon. Failure to comply
could result in serious injury or death.
Safety Symbols
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment when using the Smart Mixer 2.0 or Picote Brush CoangTM
System, including suitable overalls / protecve clothing & footwear and the following:
Always wear suitable eye protecon when using the Smart Mixer 2.0 or Picote Brush
CoangTM System, to prevent coang resin or other dust from irritang your eyes.
Always wear suitable ear protecon when using the Smart Mixer 2.0 or Picote Brush
CoangTM System to prevent any hearing loss.
Always wear suitable resin-resistant gloves when using the Smart Mixer 2.0 or Picote
Brush CoangTM System to prevent any skin irritaons. Any open injuries or skin irrita-
ons should be covered at all mes to avoid contact with resin or dust.
Always wear a suitable venlaon mask when using the Smart Mixer 2.0 or Picote
Brush CoangTM System to prevent any resin dust or vapours being inhaled or con-
sumed, which can cause occupaonal asthma or epoxy dermas as well as eye irrita-
on.
Dust produced when working can be dangerous to your health, inammable or explosive.
Make sure the drain pipe has been opened and venlated to stop any gases forming in
the lateral drain where the work takes place.
Before assembly, use, replacement of parts or maintenance, unplug the Picote milling
machine from its power socket. Failure to comply may lead to serious injury including
electric shock or injury from moving parts.
Danger risk of serious injury, follow instrucons.
Always remember

4
GENERAL DESCRIPTION
For more details about the funcon-
al descripon, please see page 9.
INTENDED USE
This Smart Mixer 2.0 is intended for the following use;
Mixing Picote Dual Coat Epoxy and Masc for the Picote Brush CoangTM Systems.
The Smart Mixer 2.0 is specically calibrated for the Picote products.
Use Picote Mini Miller and Mini Coang Pump or Maxi Miller and Maxi Coang Pump to apply the resin. Always follow
the Picote Soluons instrucons when installing and using the machine with accessories.
VOLTAGE
Ensure that the supply voltage is correct.
The voltage of the power source must match the value given on the nameplate of the machine. Available in 230v
and 110v. (milling machine & Coang Pump).
Smart Mixer baery charger
Charger capability - 120 volt ac power source for U.S or 220 volt for EU power source.
SMART MIXER 2.0 WARRANTY WILL BE VOIDED IF THE TOOL HAS BEEN OPENED OR TAMPERED WITH BY ANYONE OTHER
THAN THE DESIGNATED PICOTE SERVICE CENTER OR PICOTE SOLUTIONS.
A BATTERY OPERATED
2-COMPONENT DISPENSER
PICOTE SMART MIXER 2.0

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WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS.
Read all instrucons. Failure to follow all instrucons listed below may result in electric shock, re and/or serious
personal injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded)
power tool or baery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
2WORK AREA
2.1 Keep work area clean and well lit. Cluered or dark areas invite accidents.
2.2 Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases, or
dust. Power tools create sparks which may ignite the dust or fumes.
2.3 Keep children and bystanders away while operang a power tool. Distracons can cause you to lose control.
2.4 Ensure sucient venlaon in working area. Always minimize exposure to the resin fumes.
2.5 Ground the pipes where work will take place. Pipes may generate sparks and give electric shocks if not earthed
properly.
3ELECTRICAL SAFETY
3.1 Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.
3.2 Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
3.3 Do not expose power tools to rain or wet condions. Water entering a power tool will increase the risk of
electric shock.
3.4 Do not abuse the power cord. Never use the power cord for carrying, pulling or unplugging the power tool.
Keep power cord away from heat, oil, sharp edges or moving parts. Damaged or entangled power cords
increase the risk of electric shock.
3.5 When operang a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric shock.
4. PERSONAL SAFETY
4.1 Stay alert, watch what you are doing, and use common sense when operang a power tool. Do not use a
power tool while red or under the inuence of drugs, alcohol, or medicaon. A moment of inaenon while
operang power tools may result in serious personal injury.
4.2 Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
4.3 Avoid accidental starng. Be sure the Variable Speed Power Trigger is in the locked or o posion before
inserng the Baery. Carrying tools with your nger on the Variable Speed Power Trigger or inserng the Baery
into a tool with the Variable Speed Power Trigger on invites accidents.
SMART MIXER / GENERAL SAFETY RULES

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WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS.
Read all instrucons. Failure to follow all instrucons listed below may result in electric shock, re and/or serious per-
sonal injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power
tool or baery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
4.4 Do not overreach. Keep proper foong and balance at all mes. Proper foong and balance enable beer
control of the tool in unexpected situaons.
4.5 Use safety equipment. Always wear eye protecon. Dust mask, non-skid safety shoes, hard hat, or hearing
protecon must be used for appropriate condions.
5POWER TOOL USE AND CARE
5.1 Use Mini or Maxi Coang Pump plaorm to secure and support the Smart Mixer 2.0 while working. Holding
the work by hand or against your body is unstable and may lead to loss of control.
5.2 Do not force tool. Use the correct tool for your applicaon. The correct tool will do the job beer and safer at
the rate for which it was designed.
5.3 Do not use tool if the Variable Speed Power Trigger does not turn it on or o. A tool that cannot be controlled
with the Variable Speed Power Trigger is dangerous and must be repaired.
5.4 Disconnect Baery from tool or place the Variable Speed Power Trigger in the locked or o posion before
making any adjustments, changing accessories, or storing the tool. Such preventave safety measures reduce
the risk of starng the tool accidentally.
5.5 Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of
untrained users.
5.6 When Baery is not in use, keep it away from other metal objects like: paper clip, coins, keys, nails, screws, or
other small metal objects that can make a connecon from one terminal to another. Shorng the Baery
terminals together may cause sparks, burns, or a re.
5.7 Maintain tools with care. Properly maintained tools are less likely to bind and are easier to control.
5.8 Check for misalignment or binding of moving parts, breakage of parts, and any other condion that may aect
the tool’s operaon. If damaged, have the tool serviced before using. Many accidents are caused by poorly
maintained tools.
5.9 Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool may create a risk of injury when used for another tool.
5.10 Remove resin cartridge from Smart Mixer aer use to prevent any resin leaks of unaendent start up of the
tool.
5.11 Clean any resin stain from Smart Mixer 2.0 while sll wet. Cured resin stains may jam the tool or make it more
dicult or unsafe to operate the machine.
SMART MIXER / GENERAL SAFETY RULES

7
6SERVICE
6.1 Tool service must only be performed by qualied repair personnel. Service or maintenance performed by
unqualied personnel may result in a risk of injury.
6.2 When servicing a tool, use only idencal replacement parts. Follow instrucons in the Maintenance secon of
this manual. Use of unauthorized parts or failure to follow Maintenance Instrucons may create a risk of shock
or injury.
7MATERIAL
7.1 Before using Picote Dual Coat Epoxy or Masc, be sure to read, understand, and follow the instrucons of the
manufacturer of that material. Read the MSDS (Material Safety Data Sheet) supplied by the manufacturer of
the material and all wring on the material and the container thoroughly. Material may not dispense
properly if it is not at the proper temperature. Material may pose a health hazard without adequate venlaon.
7.2 DANGER: Do not use to dispense any ammable or explosive material, any material that
contains petroleum disllate(s), or any material that cannot be used safely near sparks or near
electric motors. Do not use this tool, or any other power tool, if any phrases such
as "Flammable", "Explosive", "Keep away from heat, spark, and ame", "Keep away from heat,
spark, open ames and any ignion source", "Petroleum Disllate", "Disllates (Petroleum)",
"Disconnect electric motors", etc., appear. This product contains an electric motor. All electric motors
generate sparks and may ignite vapors from materials.
8CONDITION OF TOOL
8.1 Do not use damaged tools. Lockout or clearly mark “DO NOT USE” unl repaired. Many accidents are caused
by poorly maintained tools.
8.2 Do not alter or modify tool. Any alteraon or modicaon is a misuse and may result in a dangerous condion.
SMART MIXER / GENERAL SAFETY RULES

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9MAINTENANCE
9.1 Do not disassemble tool or baery pack. At conclusion of its useful life, remove baery pack from tool. With
out further disassembly, return baery pack intact for recycling and/or discard tool intact. Disassembly and
reassembly may create an unsafe condion.
9.2 Do not adjust internal components. This may cause an unsafe condion.
9.3 Use only mild soap for cleaning. Other cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc.,
may damage plasc parts.
9.4 Always unplug charger before cleaning and when it is not in use. Failure to do so may result in shock or re.
10 OPERATION
10.1 WHEN OPERATING THE PICOTE SMART MIXER, USE BOTH HANDS. Use of both hands will help prevent
dropping the tool which could cause damage to the tool or operator.
10.2 Do not place hand or nger in front of plungers while baery is aached. This could result in injury to operator.
10.3 Do not use any aachments. Use of aachments could cause personal injury or damage to tool.
10.4 Release trigger and wait for tool to stop before removing baery pack. Removal of baery pack or cartridges during
operaon is prohibited. This could cause damage to tool or personal injury.
10.5 WARNING: When not in use, turn speed control to its minimum seng and remove baery pack. This prevents tool from
starng unintenonally.
10.6 Do not x trigger in the “ON” posion by any means (rubber band, tape, etc.). This may result in an unsafe operang
condion.
10.7 Do not operate without pistons aached. This will damage the cartridge and may be dangerous.
10.8 Use only with baeries of rated voltage and same type. Higher voltages may create an electrical hazard. Other baery
types may fall from tool, creang a risk of personal injury.
SMART MIXER / GENERAL SAFETY RULES

9
Clutch Lever Open
(to retract rack)
Clutch Lever Closed
(to dispense adhesive)
NOTE: The dosing and
speed control features of
the Picote Smart Mixer 2.0
when used in conjuncon
with one another, allow for
a specic amount of resin to
be dispensed from the tool
in a specic amount of me.
Trigger
“ON”/“OFF” mechanism
Speed Control Knob  - SPEED + →
The speed feature allows you to speed up or slow down the ow of resin. To use this feature, turn the speed control knob to the ow
that is applicable to the applicaon.
Changing the speed while using the dosing feature will reduce or increase the amount of resin dispensed.
.
SMART MIXER FUNCTIONAL DESCRIPTION

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Dose Control Knob  -DOSE + →
The dose control knob is used to set the amount of me per trigger pull for which resin is dispensed.
To use this feature, turn the dosing control knob unl the amount of resin needed per trigger pull is discharged.
Baery Pack
To remove baery pack, squeeze both release buons and slide the baery pack forward.
To insert baery pack, slide baery pack fully onto the base of the handle.
Rack Handle
To reposion the pistons, open the clutch lever and push or pull the rack handle, as needed.
Cartridge Nozzle Opening
Line up the cartridge in the opening to ensure accurate cartridge alignment and proper engagement of pistons.
SMART MIXER FUNCTIONAL DESCRIPTION