PiggyBack EXT-MINI Quick setup guide

EXT
EXTEXT
EXT-
--
-MINI
MINIMINI
MINI (
((
(Extension
ExtensionExtension
Extension Ladder Rack)
Ladder Rack)Ladder Rack)
Ladder Rack)
OWNER’S ASSEMBLY USE MANUAL
OWNER’S ASSEMBLY USE MANUALOWNER’S ASSEMBLY USE MANUAL
OWNER’S ASSEMBLY USE MANUAL
Made in the USA
Made in the USAMade in the USA
Made in the USA
Top View Bottom View
www.PiggyBackLadderRack.com

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 2
TABLE OF CONTENTS
PARTS LIST and ASSEMBLY TOOLS ................................................................................................................ 3
Parts List .................................................................................................................................................... 3
Assembly Tools (not s pplied) .................................................................................................................. 3
MEASURE & ADJUST VEHICLE ROOF RACK ................................................................................................... 3
CONFIGURE RACK.......................................................................................................................................... 4
INSTALL ‘U’-BOLTS and ‘D’-RINGS ................................................................................................................. 4
INSTALL LADDER RACK TO VEHICLE .............................................................................................................. 4
USE ................................................................................................................................................................ 6
WARNINGS and MAINTENANCE ................................................................................................................... 7
WARRANTY ................................................................................................................................................... 8
LIMITATION OF LIABILITY .............................................................................................................................. 8
For questions or further information regarding Ordering, Replacement Parts, Warranty or Help Videos
go to www.PiggyBackLadderRack.com

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 3
PARTS LIST and ASSEMBLY TOOLS
Parts List
(A) Wide Cross Bars (2) – 1/8 x 1 x 6 x 19 - aluminum channel (ref. A)
1/8 x 1 x 6 x 19 - aluminum channel (ref. B)
(B) ‘U’-Bolts (2) – 3/8 x 3
(C) Carriage Bolts (8) – 3/8 x 2
(D) Hex Flange Nuts (4) – 3/8 for top of 3/8 ‘U’-Bolt
(E) Hex Lock Nuts (12) – 3/8 for 3/8 bolts
(F) ‘D’-Rings (4) – 300 pound ‘D’-Ring with mounting bracket
(G) Machine Screws (8) – ¼ x 5/8 x #20
(H) Hex Lock Nuts (8) – ¼ #20
(I) Stainless Steel Mounting Brackets (8) – 1/8 x 1 1/2 x 5 1/2
(J) Black Vinyl Spacers (24) – 3/8 x 3/8 ID x ¾ OD
Assembl Tools (not supplied)
Tape measure
#2 Phillips screw driver
7/16 inch socket or open/closed end wrench
9/16 inch socket or open/closed end wrench
A solid work surface of approximately 3 feet by 4 feet is recommended to assemble your ladder rack. The
rack can also be assembled on a carpeted floor or other flat surface. It is recommended that you protect any
carpet or surface on which you are doing your assembly.
MEASURE & ADJUST VEHICLE ROOF RACK
Prior to assembling the ladder rack, adjust the roof rack on your vehicle.
1. Place the front cross bar of your vehicle roof rack in the farthest forward position and securely lock
it in place.
2. Next, place the rear cross bar of the vehicle roof rack in the farthest rear position and securely lock
it in place.
Note: The recommended minimum distance between the cross bars of your vehicle manufacturers roof rack
for safe mounting of the PiggyBack Ladder Rack is 36 inches. Mounting of the ladder rack to a vehicle roof
rack with a maximum spread of less than 36 inches is not recommended. The widest spread provides the
most stable mount.

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 4
CONFIGURE RACK
The EXT-MINI Piggy Back Ladder Rack is designed to fit extension ladders. It is easy to assemble and use. It
attaches directly to the cross bars of your roof rack or to an after-market rack such as ‘Yakima’ or ‘Thule’.
1. Once the cross bars of your vehicle are adjusted, there is no special configuration required for
mounting the EXT-MINI to your vehicle.
2. Continue to INSTALL ‘U’-BOLTS and ‘D’-RINGS.
Note: Visit www.PiggyBackLadderRack.com for enlarged photos of racks
INSTALL ‘U’-BOLTS and ‘D’-RINGS
Install a ‘U’-bolt in the center of each of the wide cross bars.
1. Place a 3/8 hex flange nut on each end of the ‘U’-bolt and thread the nut approximately 1 inch
from the end of the threads with the flange toward the end of the tread.
2. Place the ‘U’-bolt through the pre-drilled slotted holes in the center of each wide cross bar from the
top down.
3. Attach a 3/8 inch hex lock nut to the bottom of each threaded end of the U’-bolt.
4. Securely fasten all 3/8 inch nuts with a 9/16 socket or open/closed end wrench.
Install a ‘D’-ring on the outside of the end tabs of each cross bar.
1. Place the ‘D’-ring flat on the outside of the end tabs with the flat side of the ‘D’-ring located
between the 2 pre-drilled holes.
2. Place the mounting bracket over the flat end of the ‘D’-ring.
3. Place a 5/8 inch #20 machine screw through each hole from the inside of the tab and secure with a
¼ inch hex lock nut.
4. Securely fasten all ¼ inch screws and hex lock nuts using a #2 Phillips screw driver and a 7/16
inch socket or open/closed end wrench.
5. Install ‘D’-ring on the outside of each of the 4 tabs in the same manner.
NOTE:
NOTE: NOTE:
NOTE: Double check the ladder rack assembly to verify there are no missing or loose screws or nuts.
Double check the ladder rack assembly to verify there are no missing or loose screws or nuts.Double check the ladder rack assembly to verify there are no missing or loose screws or nuts.
Double check the ladder rack assembly to verify there are no missing or loose screws or nuts.
INSTALL LADDER RACK TO VEHICLE
Install Ladder Rack to Vehicle
Install Ladder Rack to VehicleInstall Ladder Rack to Vehicle
Install Ladder Rack to Vehicle
1. Place one section of the assembled ladder rack on top of the front cross bar of your vehicle roof
rack. Follow the steps below to install the front section of the ladder rack. Repeat to attach the
rear section of the ladder rack to the rear cross bar of your roof rack.
2. Place a 3/8 inch carriage bolt through each end of a stainless steel mounting bracket with the
curved side down. (Hint: Place a piece of masking tape across heads of bolts and brackets to
temporarily hold them together while installing. Remove tape after installing.)

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 5
3. Place the assembly under the vehicle cross bar. Straddle the underside of the vehicle cross bar
with the mounting assembly.
4. Slide another stainless steel mounting bracket over the carriage bolts with the curved side up so
that the formed brackets clamp the cross bar of the vehicle roof rack.
5. Place spacers as necessary over the carriage bolts until ½ to ¾ inch of thread of the carriage bolts
is visible.
6. Slide the ends of the carriage bolts through the pre-drilled holes in the wide cross bars of the ladder
rack from the bottom side of the ladder rack. Space mounting brackets as wide as possible for
stability.
7. Attach a 3/8 inch locking nut to the top of each carriage bolt. Hand tighten only at this time.
8. Repeat this step for all mounting brackets. Once all four brackets have been attached, securely
tighten all 3/8 inch hex lock nuts using a 9/16 socket or open/closed end wrench.
NOTE:
NOTE: NOTE:
NOTE: Double check the ladder rack attachment to the vehicle to verify there are no missing or loose bolts or
Double check the ladder rack attachment to the vehicle to verify there are no missing or loose bolts or Double check the ladder rack attachment to the vehicle to verify there are no missing or loose bolts or
Double check the ladder rack attachment to the vehicle to verify there are no missing or loose bolts or
nuts.
nuts.nuts.
nuts.

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 6
USE
Load Ladder to Ladder Rack
Load Ladder to Ladder RackLoad Ladder to Ladder Rack
Load Ladder to Ladder Rack
1. For one person loading of ladder, grip the ladder by the ladder rungs a comfortable distance on
each side of the center of the ladder.
2. From the side of the vehicle, lift the ladder onto the tabs of the ladder rack.
3. Center the ladder over your vehicle roof rack making sure a rung is located on each side of the ‘U’-
bolts to prevent forward and backward movement of your ladder.
4. Slowly allow the ladder to rotate back to lay flat on the ladder rack.
5. Secure the ladder to the ladder rack using a bungie or tie-down (not supplied) attached to ‘D’-Ring
and the closest ‘U’-Bolt.
6. Place safety flags (not supplied) on the end of your ladder per state law/codes.
7. It is not recommended that ladders in excess of 16 feet total extended length be carried on the EXT-
MINI ladder rack. Ladders approaching 16 feet in length may require additional tie downs to
bumper or trailer hitch.
8. Ladder racks are designed for single ladder loading.
Remove Ladder from Ladder Rack
Remove Ladder from Ladder RackRemove Ladder from Ladder Rack
Remove Ladder from Ladder Rack
1. Detach bungie cords/tie-downs from ladder rack.
2. Grip the ladder by the rungs a comfortable distance on each side of the center of your ladder.
3. Pull the ladder up and towards yourself while keeping the ladder in contact with the ladder rack.
4. With a firm footing, lift the ladder from the ladder rack.
NOTE:
NOTE: NOTE:
NOTE: Wear required safety equipment (ie: glasses, hard hat, gloves, back support) prior to lifting.
Wear required safety equipment (ie: glasses, hard hat, gloves, back support) prior to lifting.Wear required safety equipment (ie: glasses, hard hat, gloves, back support) prior to lifting.
Wear required safety equipment (ie: glasses, hard hat, gloves, back support) prior to lifting.
Never attempt to lift more than you can safely lift.
Never attempt to lift more than you can safely lift.Never attempt to lift more than you can safely lift.
Never attempt to lift more than you can safely lift.
Always seek help to lift more than you can safely lift.
Always seek help to lift more than you can safely lift.Always seek help to lift more than you can safely lift.
Always seek help to lift more than you can safely lift.
HINT:
HINT:HINT:
HINT: Filling the ru
Filling the ruFilling the ru
Filling the rungs of your ladder with spray foam will prevent them from whistling when your ladder is
ngs of your ladder with spray foam will prevent them from whistling when your ladder is ngs of your ladder with spray foam will prevent them from whistling when your ladder is
ngs of your ladder with spray foam will prevent them from whistling when your ladder is
carried on top of your vehicle.
carried on top of your vehicle.carried on top of your vehicle.
carried on top of your vehicle.

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 7
WARNINGS and MAINTENANCE
Installation
InstallationInstallation
Installation
Check all fasteners and mounting brackets to be certain they are tight and there are no missing or damaged
fasteners or brackets.
Load Limitations
Load LimitationsLoad Limitations
Load Limitations
Check the vehicle manufacturer load limits for their factory installed roof rack. The weight of the ladder rack
and any ladder attached to the rack should not exceed the vehicle manufacturer load limits. Ladder racks
are designed to be used with one ladder only.
Ladder Loading
Ladder LoadingLadder Loading
Ladder Loading
Always check to make sure ladders attached to the ladder rack are securely fastened with approved tie
downs. Always balance the load by centering the ladder over the center of your vehicle roof rack.
Required Warning Flags
Required Warning FlagsRequired Warning Flags
Required Warning Flags –
––
– (Not Provided)
(Not Provided)(Not Provided)
(Not Provided)
Check state specific laws/regulations for required use of warning flags and lights.
Improper Use
Improper UseImproper Use
Improper Use
Never carry items on your ladder rack other than ladders meeting the approved weight limits of your vehicle
roof rack.
Check Height
Check HeightCheck Height
Check Height
Always be aware of height restrictions due to the added height of your vehicle with the attached ladder rack
and ladder – parking ramps and garage doors in particular may have a lower clearance.
Check Vehicle Roof Rack
Check Vehicle Roof RackCheck Vehicle Roof Rack
Check Vehicle Roof Rack
Periodically check the vehicle roof rack for wear or damage – if the vehicle roof rack is damaged or worn,
immediately remove the ladder rack from the vehicle roof rack and repair or replace the vehicle roof rack.
Check Fasteners
Check FastenersCheck Fasteners
Check Fasteners
Periodically check for any missing or worn fasteners and check all locking nuts to validate that they are
securely fastened and not missing or damaged.
Check Tie Downs
Check Tie DownsCheck Tie Downs
Check Tie Downs -
--
- (No
(No(No
(Not Provided)
t Provided)t Provided)
t Provided)
Periodically check all tie downs for damage or wear. Immediately replace any damaged or worn tie downs.

PiggyBack Ladder Rack
PiggyBack Ladder RackPiggyBack Ladder Rack
PiggyBack Ladder Rack
Page 8
WARRANTY
We warranty all PBLR-brand products and rack components manufactured by PiggyBack Ladder Rack (PBLR) to the
original purchaser for a period of up to one (1) year from the date of the original purchase to be free from defects in
materials or workmanship. This warranty terminates when the original retail purchaser sells or otherwise transfers the
product to any other person.
Subject to PBLR’s inspection of the product, PBLR will remedy defects in materials and/or workmanship by repairing
or replacing, at PBLR’s option, the defective product without charge for parts or labor, subject to the limitations and
exclusions described in this warranty. PBLR may elect, at its option, not to repair or replace a defective product, in
which case PBLR will issue to the original retail purchaser, at PBLR’s option, either a refund equal to the purchase
price paid for the product, or a credit to be used toward the purchase of new PBLR products or rack components.
This warranty does not cover problems caused by normal wear and tear (including, but not limited to, scratches,
dents, tears, or aesthetic oxidation of surfaces, or natural breakdown of colors and materials over extended time and
use), commercial use, accidents, unlawful vehicle operation, or modifications or repairs not performed or authorized
by PBLR. In addition, this warranty does not cover problems resulting from conditions beyond PBLR’s control
including, but not limited to, theft, misuse, overloading, or failure to assemble, mount or use the product in
accordance with PBLR’s written instructions or guidelines included with the product or made available to the original
retail purchaser.
If a product is believed to be defective, the original retail purchaser should contact PBLR, who will give the original
retail purchaser instructions on how to proceed. The original retail purchaser should contact PBLR through the
Contact Page at www.PiggyBackLadderRack.com. You will be contacted for details and shipping instructions.
The original retail purchaser will be responsible for the cost of mailing the product to PBLR. In order to receive any
remedy under this warranty, the purchaser must provide proof of purchase in the form of an original purchase invoice
or receipt. This warranty applies to all PBLR products manufactured after January 1, 2018.
LIMITATION OF LIABILITY
REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT, OR THE ISSUANCE OF A REFUND OR CREDIT (AS DETERMINED
BY PIGGYBACK LADDER RACK), IS THE ORIGINAL RETAIL PURCHASER’S EXCLUSIVE REMEDY UNDER THIS
WARRANTY. DAMAGE OR INJURY TO THE ORIGINAL RETAIL PURCHASER, TO HIS OR HER VEHICLE, CARGO, OR
PROPERTY, AND/OR TO ANY OTHER PERSON OR PROPERTY IS NOT COVERED BY THIS WARRANTY. THIS WARRANTY IS
EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER EXPRESS WARRANTIES, WHETHER ORAL OR WRITTEN.
PBLR’S SOLE LIABILITY IS LIMITED TO THE REMEDY SET FORTH ABOVE. IN NO EVENT WILL PBLR BE LIABLE FOR ANY
DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL, SPECIAL, EXEMPLARY, OR PUNITIVE DAMAGES OR FOR ANY
OTHER DAMAGES OF ANY KIND OR NATURE (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS OR LOST SALES).
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU
MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.